Chemical Reaction Engineering: cram pack

Formula sheets, the key method steps for every topic and 8 practice problems, with full solutions at the back.

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1Formulas and methods

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

2Practice problems

1.Reaction kineticsMedium
t (min)X (%)t = ?99%

A first-order reaction in a batch reactor has k = 0.15 min⁻¹. How long does it take to reach 99% conversion? Find t.

k = 0.15 min⁻¹X = 99 %
t = min
2.Reaction kineticsHard
t (min)X (%)15 minX = ?

A first-order reaction has k = 0.005 min⁻¹ at 30 °C and an activation energy of 50 kJ/mol. The batch reactor is now run at 55 °C for 15 min. Find the conversion X reached.

k1 = 0.005 min⁻¹T1 = 30 °CEa = 50 kJ/molT2 = 55 °Ct = 15 minR = 8.314 J/(mol·K)
X = %
3.Reactor sizing (CSTR & PFR)Medium
Q = 40 L/minX = 75%V = ?, k = 0.08 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.08 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 40 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 75% conversion of A.

Q = 40 L/mink = 0.08 min⁻¹X = 75%
V = L
4.Reactor sizing (CSTR & PFR)Hard
V = 400 LQ = 50 L/minX = ?

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in a 400 L CSTR fed at 50 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 50 L/mink = 0.2 min⁻¹
X = %
5.Chemical equilibriumMedium
H2​I2​HII110C−x−x+2xE1 − x1 − x2x

1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 4. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 1 mol/LKc = 4
[HI] = mol/L
6.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.100C−x+x+xE0.1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.2 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.1 mol/LKc = 0.2
[PCl5] = mol/L
7.Mass balanceMedium
MixerStream 1250 kg/h · 45% saltStream 2ṁ₂ = ? · 10% saltProduct35% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% salt? Find ṁ2.

ṁ1 = 250 kg/hx1 = 45 %x2 = 10 %x3 = 35 %
ṁ2 = kg/h
8.Mass balanceHard
EvaporatorFeed F3200 kg/h · 6% sugarProduct P35% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 3200 kg/hxF = 6 %xP = 35 %
W = kg/h

3Solutions

1.Reaction kinetics

Answer: t = 30.7 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.01

Solve for the time

t = −ln(1 − X)/k = −ln(0.01)/0.15 = 30.7 min

Answer

t = 30.7 min
2.Reaction kinetics

Answer: X = 28.82 %

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Rate constant at the new temperature

T1 = 303.1 K, T2 = 328.1 K
k2 = 0.005·e−(50000/8.314)·(1/328.1 − 1/303.1) = 0.02266 min⁻¹

Conversion

X = 1 − e−0.02266·15 = 1 − 0.7118 = 28.82 %

Answer

X = 28.82 %
3.Reactor sizing (CSTR & PFR)

Answer: V = 693.1 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.75))/0.08 = 1.386/0.08 = 17.33 min

Volume

V = Q·τ = 40·17.33 = 693.1 L

Answer

V = 693.1 L
4.Reactor sizing (CSTR & PFR)

Answer: X = 61.54 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/50 = 8 min, kτ = 0.2·8 = 1.6

Conversion

X = kτ/(1 + kτ) = 1.6/(1 + 1.6) = 61.54%

Answer

X = 61.54%
5.Chemical equilibrium

Answer: [HI] = 1 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

4 = (2x)²/(1 − x)²

Take the square root

2 = 2x/(1 − x) → x = 1·2/(2 + 2) = 0.5 mol/L

Equilibrium concentration

[HI] = 2x = 1 mol/L

Answer

[HI] = 1 mol/L
6.Chemical equilibrium

Answer: [PCl5] = 0.02679 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.2 = x²/(0.1 − x) → x² + 0.2·x − 0.02 = 0

Solve the quadratic

x = (−0.2 + √(0.2² + 4·0.02))/2 = 0.07321 mol/L

Equilibrium concentration

[PCl₅] = 0.1 − 0.07321 = 0.02679 mol/L

Answer

[PCl5] = 0.02679 mol/L
7.Mass balance

Answer: ṁ2 = 100 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 250·(45 − 35)/(35 − 10) = 100 kg/h

Answer

ṁ2 = 100 kg/h
8.Mass balance

Answer: W = 2651 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3200·6/35 = 548.6 kg/h

Total balance

W = F − P = 3200 − 548.6 = 2651 kg/h

Answer

W = 2651 kg/h

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