Chemical Reaction Engineering: cram pack

Formula sheets, the key method steps for every topic and 8 practice problems, with full solutions at the back.

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1Formulas and methods

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

2Practice problems

1.Reaction kineticsMedium
t (min)X (%)t = ?60%

A first-order reaction in a batch reactor has k = 0.15 min⁻¹. How long does it take to reach 60% conversion? Find t.

k = 0.15 min⁻¹X = 60 %
t = min
2.Reaction kineticsHard
Tk40 °Ck1​?10·k1​

A reaction has an activation energy of 40 kJ/mol. At 40 °C it is too slow. To what temperature T2 (in °C) must it be heated to make it 10 times faster?

Ea = 40 kJ/molT1 = 40 °Ck2/k1 = 10R = 8.314 J/(mol·K)
T2 = °C
3.Reactor sizing (CSTR & PFR)Medium
QX = 75%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 75% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 75%first order, same k and Q
VCSTR/VPFR =
4.Reactor sizing (CSTR & PFR)Hard
Q = 25 L/minX = ?V = 400 L

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in a 400 L plug-flow reactor (PFR) fed at 25 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 25 L/mink = 0.2 min⁻¹
X = %
5.Chemical equilibriumMedium
H2​I2​HII110C−x−x+2xE1 − x1 − x2x

1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 50. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 1 mol/LKc = 50
[H2] = mol/L
6.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.400C−x+x+xE0.4 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.1 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.4 mol/LKc = 0.1
[PCl5] = mol/L
7.Mass balanceMedium
MixerStream 1450 kg/h · 50% NaOHStream 2ṁ₂ = ? · 5% NaOHProduct15% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 15% NaOH? Find ṁ2.

ṁ1 = 450 kg/hx1 = 50 %x2 = 5 %x3 = 15 %
ṁ2 = kg/h
8.Mass balanceHard
EvaporatorFeed F1400 kg/h · 13% saltProduct P35% saltVapour W (pure water)W = ? kg/h

An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 1400 kg/hxF = 13 %xP = 35 %
W = kg/h

3Solutions

1.Reaction kinetics

Answer: t = 6.109 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.4

Solve for the time

t = −ln(1 − X)/k = −ln(0.4)/0.15 = 6.109 min

Answer

t = 6.109 min
2.Reaction kinetics

Answer: T2 = 95.21 °C

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T1 = 313.1 K

Solve Arrhenius for T₂

1/T2 = 1/313.1 − 8.314·ln(10)/40000 = 3.193 × 10⁻³ − 4.786 × 10⁻⁴ = 2.715 × 10⁻³ K⁻¹
T2 = 368.4 K = 95.21 °C

Answer

T2 = 95.21 °C
3.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 2.164

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.75/0.25 = 3
PFR: k·τ = ln(1/(1 − X)) = ln(4) = 1.386

Ratio of volumes

VCSTR/VPFR = 3/1.386 = 2.164

Answer

VCSTR/VPFR = 2.164

The gap grows quickly at high conversion.

4.Reactor sizing (CSTR & PFR)

Answer: X = 95.92 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/25 = 16 min, kτ = 0.2·16 = 3.2

Conversion

X = 1 − e−kτ = 1 − e−3.2 = 95.92%

Answer

X = 95.92%
5.Chemical equilibrium

Answer: [H2] = 0.2205 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

50 = (2x)²/(1 − x)²

Take the square root

7.071 = 2x/(1 − x) → x = 1·7.071/(2 + 7.071) = 0.7795 mol/L

Equilibrium concentration

[H₂] = 1 − x = 0.2205 mol/L

Answer

[H2] = 0.2205 mol/L
6.Chemical equilibrium

Answer: [PCl5] = 0.2438 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.1 = x²/(0.4 − x) → x² + 0.1·x − 0.04 = 0

Solve the quadratic

x = (−0.1 + √(0.1² + 4·0.04))/2 = 0.1562 mol/L

Equilibrium concentration

[PCl₅] = 0.4 − 0.1562 = 0.2438 mol/L

Answer

[PCl5] = 0.2438 mol/L
7.Mass balance

Answer: ṁ2 = 1575 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 450·(50 − 15)/(15 − 5) = 1575 kg/h

Answer

ṁ2 = 1575 kg/h
8.Mass balance

Answer: W = 880 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1400·13/35 = 520 kg/h

Total balance

W = F − P = 1400 − 520 = 880 kg/h

Answer

W = 880 kg/h

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