FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1800 kg/h · 15% NaOHStream 2ṁ₂ = ? · 45% NaOHProduct20% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% NaOH? Find ṁ2.

ṁ1 = 800 kg/hx1 = 15 %x2 = 45 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2500 kg/h · 9% NaOHProduct PP = ? · 45%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 2500 kg/hxF = 9 %xP = 45 %
P = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 180 °C60 °Cwater · 20 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 180 → 60 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 20 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 170 °C140 °Cwater · 20 °C80 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 3 kg/scp,h = 2.44 kJ/(kg·K)Th: 170 → 140 °Ct: 20 → 80 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
490 g of CO₂V = 10 LT = 0 °CP = ?

A tank of 10 L contains 490 g of CO₂ at 0 °C. Treat it as an ideal gas and find the pressure P.

m = 490 gM = 44.01 g/molV = 10 LT = 0 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of N₂ goes from 300 kPa, 5 L, 40 °C to 550 kPa and 210 °C. Find the new volume V2.

P1 = 300 kPaV1 = 5 LT1 = 40 °CP2 = 550 kPaT2 = 210 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(AlCl3​)m(AlCl3​)÷ M(X)× 2/ν× M(AlCl3​)

8 g of Al and 20 g of Cl2 react according to 2Al + 3Cl2 → 2AlCl3. What mass m of AlCl3 can form?

M(Al) = 26.98M(Cl2) = 70.9M(AlCl3) = 133.33 g/mol
m = g
8.StoichiometryHard
m(CaCO3​)n(CaCO3​)n(CaO)m(CaO)÷ M(CaCO3​)× 1/1× M(CaO)

In the reaction CaCO3 → CaO + CO2, 24 g of CaCO3 reacts completely (the other reactants are in excess) and 7.4 g of CaO is collected. Find the percent yield Y.

M(CaCO3) = 100.09 g/molM(CaO) = 56.08 g/molactual: 7.4 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 9
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I100C−x+x+xE1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.04 at the reaction temperature. A container starts with 1 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 1 mol/LKc = 0.04
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 75 gT = 150 °Cc = 0.385 J/(g·°C)Waterm = 200 gT = 20 °Cc = 4.18 J/(g·°C)

A 75 g block of copper (c = 0.385 J/(g·°C)) at 150 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 20 °C in an insulated cup. Find the final temperature Tf.

mmetal = 75 gcmetal = 0.385 J/(g·°C)Tmetal = 150 °Cmwater = 200 gTwater = 20 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2C2​H6​ + 7O₂reactants4CO₂ + 6H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2C2H6 + 7O₂ → 4CO₂ + 6H₂O(l).

ΔH°f(C2H6) = −84.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)30 minC = ?

A reaction with rate law −rA = k·CA² has k = 1 L/(mol·min) and starts at 0.5 mol/L. Find the concentration CA after 30 min.

k = 1 L/(mol·min)CA0 = 0.5 mol/Lt = 30 min
CA = mol/L
14.Reaction kineticsHard
t (min)X (%)10 minX = ?

A first-order reaction has k = 0.01 min⁻¹ at 30 °C and an activation energy of 90 kJ/mol. The batch reactor is now run at 55 °C for 10 min. Find the conversion X reached.

k1 = 0.01 min⁻¹T1 = 30 °CEa = 90 kJ/molT2 = 55 °Ct = 10 minR = 8.314 J/(mol·K)
X = %
15.Reactor sizing (CSTR & PFR)Medium
Q = 20 L/minX = 50%V = ?, k = 0.3 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.3 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 20 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 50% conversion of A.

Q = 20 L/mink = 0.3 min⁻¹X = 50%
V = L
16.Reactor sizing (CSTR & PFR)Hard
Q = 25 L/minX = ?V = 400 L

A first-order liquid-phase reaction (k = 0.05 min⁻¹) runs in a 400 L plug-flow reactor (PFR) fed at 25 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 25 L/mink = 0.05 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT140 °C110 °C55 °C20 °CΔT₁ΔT₂counter-flow

A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 450 kW. The hot fluid cools from 140 to 110 °C and the cold fluid heats from 20 to 55 °C. The LMTD correction factor for this arrangement is F = 0.95, and U = 300 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 450 kWF = 0.95U = 300 W/(m²·K)Th: 140 → 110 °CTc: 20 → 55 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT140 °C??15 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 2 kW/K. The hot stream enters at 140 °C and the cold stream at 15 °C. The exchanger has A = 6 m² and U = 800 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 2 kW/KTh,in = 140 °CTc,in = 15 °CA = 6 m²U = 800 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Gypsum board, k = 0.17200 mmWood, k = 0.17150 mm16 °C10 °CQ̇ = ?

A wall is made of 200 mm of gypsum board and 150 mm of wood, with an area of 6 m². The outer faces are at 16 °C and 10 °C. Find the heat flow Q̇ through the wall.

L1 = 200 mm, k1 = 0.17 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 6 m²T1 = 16 °CT3 = 10 °C
Q̇ = W
20.Heat conductionHard
Brick, k = 0.72100 mmExpanded polystyrene, k = 0.03550 mmroom 20 °Coutside -12 °CQ̇ = ?

A wall of 100 mm brick and 50 mm expanded polystyrene separates a room at 20 °C from outside air at -12 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 20 m². Find the heat loss Q̇ through the wall.

L1 = 100 mm, k1 = 0.72 W/(m·K)L2 = 50 mm, k2 = 0.035 W/(m·K)A = 20 m²hi = 10 W/(m²·K)ho = 25 W/(m²·K)Troom = 20 °CTout = -12 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 2.3 m/sD = 200 mmL = 800 mf = 0.018

Water (ρ = 1000 kg/m³) flows at 2.3 m/s through a horizontal pipe, 800 m long, with an inside diameter of 200 mm. Use the Darcy friction factor f = 0.018 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2.3 m/sL = 800 mD = 200 mmf = 0.018ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 2free outletH = ?L = 100 m, D = 300 mm, f = 0.024× bend (K = 0.3)

A pipe 100 m long with an inside diameter of 300 mm (Darcy friction factor f = 0.02) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each) and a valve (K = 2). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 75 L/s?

Q = 75 L/sL = 100 mD = 300 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 2
H = m
23.Pumps & pump powerMedium
PQ = 15 L/sH = 74 m

In a test, a pump delivers 15 L/s of water (ρ = 1000 kg/m³) against a head of 74 m while its shaft takes 15.6 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 15 L/sH = 74 mPshaft = 15.6 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
350 kPa (gauge)PQ = 120 L/sΔz = 21 mL = 150 m, D = 250 mm, f = 0.022, ΣK = 5

A pump moves 120 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 21 m higher. The pipe is 150 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 350 kPa. Find the head H the pump must add.

Q = 120 L/sΔz = 21 mL = 150 mD = 250 mmf = 0.022ΣK = 5ptank = 350 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 160 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 800·(15 − 20)/(20 − 45) = 160 kg/h

Answer

ṁ2 = 160 kg/h
2.Mass balance

Answer: P = 500 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2500·9/45 = 500 kg/h

Answer

P = 500 kg/h
3.Energy balance

Answer: tout = 170.7 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·2.1·(180 − 60) = 630 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 20 + 630/(1·4.18) = 170.7 °C

Answer

tout = 170.7 °C
4.Energy balance

Answer: ṁc = 0.7443 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 3·2.44·(170 − 140) = 219.6 kW

Heat that reaches the water

Qc = (1 − 0.15)·219.6 = 186.7 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 186.7/(4.18·60) = 0.7443 kg/s

Answer

ṁc = 0.7443 kg/s
5.Ideal gas law

Answer: P = 2528 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 490/44.01 = 11.13 mol
T = 0 + 273.15 = 273.1 K

Pressure

P = nRT/V = 11.13·8.314·273.1/0.01 = 2528 kPa

Answer

P = 2528 kPa
6.Ideal gas law

Answer: V2 = 4.208 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 313.1 K, T2 = 483.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 5·(300/550)·(483.1/313.1) = 4.208 L

Answer

V2 = 4.208 L
7.Stoichiometry

Answer: m = 25.07 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Al) = 8/26.98 = 0.2965 mol
n(Cl2) = 20/70.9 = 0.2821 mol

Limiting reactant

0.2965/2 = 0.1483, 0.2821/3 = 0.09403 → Cl2

Mass of product

n(AlCl3) = 0.09403·2 = 0.1881 mol
m = 0.1881·133.33 = 25.07 g

Answer

m = 25.07 g
8.Stoichiometry

Answer: Y = 55.03 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(CaCO3) = 24/100.09 = 0.2398 mol
m = 0.2398·1/1·56.08 = 13.45 g

Percent yield

Y = 7.4/13.45·100 = 55.03%

Answer

Y = 55.03%
9.Chemical equilibrium

Answer: [HI] = 0.48 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(0.4 − x)²

Take the square root

3 = 2x/(0.4 − x) → x = 0.4·3/(2 + 3) = 0.24 mol/L

Equilibrium concentration

[HI] = 2x = 0.48 mol/L

Answer

[HI] = 0.48 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.819 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.04 = x²/(1 − x) → x² + 0.04·x − 0.04 = 0

Solve the quadratic

x = (−0.04 + √(0.04² + 4·0.04))/2 = 0.181 mol/L

Equilibrium concentration

[PCl₅] = 1 − 0.181 = 0.819 mol/L

Answer

[PCl5] = 0.819 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 24.34 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

75·0.385·(150 − Tf) = 200·4.18·(Tf − 20)

Solve for the final temperature

Tf = (28.88·150 + 836·20)/(28.88 + 836) = 24.34 °C

Answer

Tf = 24.34 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −3119 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [4·(−393.5) + 6·(−285.8)] − [2·(−84.7) + 7·0] = −3119 kJ

Answer

ΔH° = −3119 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.03125 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 2 + 1·30 = 32 L/mol
CA = 1/32 = 0.03125 mol/L

Answer

CA = 0.03125 mol/L
14.Reaction kinetics

Answer: X = 78.1 %

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Rate constant at the new temperature

T1 = 303.1 K, T2 = 328.1 K
k2 = 0.01·e−(90000/8.314)·(1/328.1 − 1/303.1) = 0.1519 min⁻¹

Conversion

X = 1 − e−0.1519·10 = 1 − 0.219 = 78.1 %

Answer

X = 78.1 %
15.Reactor sizing (CSTR & PFR)

Answer: V = 46.21 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.5))/0.3 = 0.6931/0.3 = 2.31 min

Volume

V = Q·τ = 20·2.31 = 46.21 L

Answer

V = 46.21 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 55.07 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/25 = 16 min, kτ = 0.05·16 = 0.8

Conversion

X = 1 − e−kτ = 1 − e−0.8 = 55.07%

Answer

X = 55.07%
17.Heat exchangers (LMTD)

Answer: A = 18.05 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences (counter-flow)

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 140 − 55 = 85 K
ΔT₂ = Th,out − Tc,in = 110 − 20 = 90 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (85 − 90)/ln(85/90) = 87.48 K

Area

A = Q̇/(U·F·ΔTlm,cf) = 450000/(300·0.95·87.48) = 18.05 m²

Answer

A = 18.05 m²
18.Heat exchangers (LMTD)

Answer: Th,out = 51.76 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

2·(140 − Th,out) = 4.8·(Th,out − 15)
Th,out = (2·140 + 4.8·15)/(2 + 4.8) = 51.76 °C

Answer

Th,out = 51.76 °C

Heat transferred: Q̇ = 176.5 kW; the cold stream leaves at 103.2 °C.

19.Heat conduction

Answer: Q̇ = 17.49 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (200/1000)/(0.17·6) = 0.1961 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·6) = 0.1471 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 6/0.3431 = 17.49 W

Answer

Q̇ = 17.49 W
20.Heat conduction

Answer: Q̇ = 374.8 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·20) = 0.005 K/W
R1 = L1/(k1A) = (100/1000)/(0.72·20) = 0.006944 K/W
R2 = L2/(k2A) = (50/1000)/(0.035·20) = 0.07143 K/W
Ro = 1/(hoA) = 1/(25·20) = 0.002 K/W
ΣR = 0.08537 K/W

Heat loss

Q̇ = (20 − (-12))/0.08537 = 374.8 W

Answer

Q̇ = 374.8 W
21.Pipe friction & head loss

Answer: Δp = 190.4 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.018·(800/0.2)·2.3²/(2·9.81) = 19.41 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·19.41 = 190440 Pa = 190.4 kPa

Answer

Δp = 190.4 kPa
22.Pipe friction & head loss

Answer: H = 0.6522 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.075/0.07069 = 1.061 m/s
V²/(2g) = 0.05738 m

Loss coefficients

f·L/D = 0.02·100/0.3 = 6.667
ΣK = 0.5 + 4·0.3 + 2 = 3.7

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 6.667 + 3.7)·0.05738 = 0.6522 m

Answer

H = 0.6522 m
23.Pumps & pump power

Answer: η = 69.8 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.015·74 = 10.89 kW

Efficiency

η = Ph/Pshaft = 10.89/15.6 = 69.8%

Answer

η = 69.8%
24.Pumps & pump power

Answer: H = 62.22 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.12/0.04909 = 2.445 m/s
V²/(2g) = 0.3046 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (13.2 + 5)·0.3046 = 5.544 m

Pressure head

p/(ρ·g) = 350000/(1000·9.81) = 35.68 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 21 + 35.68 + 5.544 = 62.22 m

Answer

H = 62.22 m

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