FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1550 kg/h · 45% saltStream 2ṁ₂ = ? · 15% saltProduct20% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% salt? Find ṁ2.

ṁ1 = 550 kg/hx1 = 45 %x2 = 15 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2800 kg/h · 11% NaOHProduct PP = ? · 60%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 2800 kg/hxF = 11 %xP = 60 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 120 °C90 °Cwater · 20 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1 kg/scp,h = 3.6 kJ/(kg·K)Th: 120 → 90 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 20 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 120 °C70 °Cwater · 25 °C85 °C · ṁ = ?10% lost

Hot glycol mix heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 120 → 70 °Ct: 25 → 85 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
180 g of CH₄P = 300 kPaT = 100 °CV = ?

What volume V does 180 g of CH₄ occupy at 300 kPa and 100 °C? Treat it as an ideal gas.

m = 180 gM = 16.04 g/molP = 300 kPaT = 100 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
Ar, M = 39.95 g/molP = 850 kPaT = 120 °Cρ = ?

Find the density ρ of Ar at 850 kPa and 120 °C, treating it as an ideal gas.

M = 39.95 g/molP = 850 kPaT = 120 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(AlCl3​)m(AlCl3​)÷ M(X)× 2/ν× M(AlCl3​)

4 g of Al and 16 g of Cl2 react according to 2Al + 3Cl2 → 2AlCl3. What mass m of AlCl3 can form?

M(Al) = 26.98M(Cl2) = 70.9M(AlCl3) = 133.33 g/mol
m = g
8.StoichiometryHard
m(Mg)n(Mg)n(MgO)m(MgO)÷ M(Mg)× 2/2× M(MgO)

In the reaction 2Mg + O2 → 2MgO, 8 g of Mg reacts completely (the other reactants are in excess) and 12.47 g of MgO is collected. Find the percent yield Y.

M(Mg) = 24.31 g/molM(MgO) = 40.3 g/molactual: 12.47 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.50.50C−x−x+2xE0.5 − x0.5 − x2x

0.5 mol/L of H₂ and 0.5 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.5 mol/LKc = 54
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.200C−x+x+xE0.2 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.05 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.2 mol/LKc = 0.05
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 75 gT = 130 °Cc = 0.449 J/(g·°C)Waterm = 400 gT = 23 °Cc = 4.18 J/(g·°C)

A 75 g block of iron (c = 0.449 J/(g·°C)) at 130 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 23 °C in an insulated cup. Find the final temperature Tf.

mmetal = 75 gcmetal = 0.449 J/(g·°C)Tmetal = 130 °Cmwater = 400 gTwater = 23 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC6​H12​O6​ + 6O₂reactants6CO₂ + 6H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l).

ΔH°f(C6H12O6) = −1274 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?80%

A first-order reaction in a batch reactor has k = 0.05 min⁻¹. How long does it take to reach 80% conversion? Find t.

k = 0.05 min⁻¹X = 80 %
t = min
14.Reaction kineticsHard
Tk25 °C0.0540 °C0.508

The rate constant of a reaction is 0.05 min⁻¹ at 25 °C and 0.508 min⁻¹ at 40 °C. Find the activation energy Ea.

k1 = 0.05 min⁻¹T1 = 25 °Ck2 = 0.508 min⁻¹T2 = 40 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
Q = 50 L/minX = 95%V = ?, k = 0.3 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.3 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 50 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 95% conversion of A.

Q = 50 L/mink = 0.3 min⁻¹X = 95%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 1000 LQ = 10 L/minX = ?

A first-order liquid-phase reaction (k = 0.25 min⁻¹) runs in a 1000 L CSTR fed at 10 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 1000 LQ = 10 L/mink = 0.25 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT130 °C50 °C120 °C30 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 360 kW. The hot fluid cools from 130 to 50 °C and the cold fluid heats from 30 to 120 °C. The overall heat transfer coefficient is 800 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 360 kWU = 800 W/(m²·K)Th: 130 → 50 °CTc: 30 → 120 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT150 °C85 °C15 °C?ΔT₁ΔT₂parallel flow

In a parallel-flow double-pipe heat exchanger, hot oil (0.2 kg/s, cp = 2.3 kJ/(kg·K)) flows in the inner tube and cools from 150 to 85 °C. Water (1.5 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 15 °C. The inner tube has a diameter of 40 mm, and U = 300 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.2 kg/scp,h = 2.3 kJ/(kg·K)Th: 150 → 85 °Cṁc = 1.5 kg/sTc,in = 15 °CD = 40 mmU = 300 W/(m²·K)
L = m
19.Heat conductionMedium
Glass, k = 0.96100 mmGypsum board, k = 0.17150 mm18 °C-8 °CQ̇ = ?

A wall is made of 100 mm of glass and 150 mm of gypsum board, with an area of 15 m². The outer faces are at 18 °C and -8 °C. Find the heat flow Q̇ through the wall.

L1 = 100 mm, k1 = 0.96 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 15 m²T1 = 18 °CT3 = -8 °C
Q̇ = W
20.Heat conductionHard
Glass, k = 0.96100 mmGypsum board, k = 0.17150 mmroom 20 °Coutside -3 °CQ̇

A wall of 100 mm glass and 150 mm gypsum board separates a room at 20 °C from outside air at -3 °C. The convection coefficients are 6 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 20 m². Find the overall heat transfer coefficient U of the wall.

L1 = 100 mm, k1 = 0.96 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 20 m²hi = 6 W/(m²·K)ho = 20 W/(m²·K)Troom = 20 °CTout = -3 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 2.3 m/sD = 50 mmL = 150 mf = 0.028

Water flows at a mean velocity of 2.3 m/s through a pipe 150 m long with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.

V = 2.3 m/sL = 150 mD = 50 mmf = 0.028g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10Δz = 40 mL = 100 m, D = 150 mm, f = 0.0254× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.025. The water surface of the upper reservoir is 40 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 10) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 40 mL = 100 mD = 150 mmf = 0.025Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 10Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 60 L/sH = 60 m

A pump with an efficiency of 60% delivers 60 L/s of water (ρ = 1000 kg/m³) against a head of 60 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 60 L/sH = 60 mη = 60%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 80 L/sΔz = 11 mL = 300 m, D = 200 mm, f = 0.022, ΣK = 8

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 11 m higher. The pipe is 300 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 80 L/sΔz = 11 mL = 300 mD = 200 mmf = 0.022ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 2750 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 550·(45 − 20)/(20 − 15) = 2750 kg/h

Answer

ṁ2 = 2750 kg/h
2.Mass balance

Answer: P = 513.3 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2800·11/60 = 513.3 kg/h

Answer

P = 513.3 kg/h
3.Energy balance

Answer: tout = 71.67 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1·3.6·(120 − 90) = 108 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 20 + 108/(0.5·4.18) = 71.67 °C

Answer

tout = 71.67 °C
4.Energy balance

Answer: ṁc = 0.323 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·3.6·(120 − 70) = 90 kW

Heat that reaches the water

Qc = (1 − 0.1)·90 = 81 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 81/(4.18·60) = 0.323 kg/s

Answer

ṁc = 0.323 kg/s
5.Ideal gas law

Answer: V = 116 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 180/16.04 = 11.22 mol
T = 100 + 273.15 = 373.1 K

Volume

V = nRT/P = 11.22·8.314·373.1/300 = 116 L

Answer

V = 116 L
6.Ideal gas law

Answer: ρ = 10.39 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 120 + 273.15 = 393.1 K

Density

ρ = 850·39.95/(8.314·393.1) = 10.39 kg/m³

Answer

ρ = 10.39 kg/m³
7.Stoichiometry

Answer: m = 19.77 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Al) = 4/26.98 = 0.1483 mol
n(Cl2) = 16/70.9 = 0.2257 mol

Limiting reactant

0.1483/2 = 0.07413, 0.2257/3 = 0.07522 → Al

Mass of product

n(AlCl3) = 0.07413·2 = 0.1483 mol
m = 0.1483·133.33 = 19.77 g

Answer

m = 19.77 g
8.Stoichiometry

Answer: Y = 94.03 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Mg) = 8/24.31 = 0.3291 mol
m = 0.3291·2/2·40.3 = 13.26 g

Percent yield

Y = 12.47/13.26·100 = 94.03%

Answer

Y = 94.03%
9.Chemical equilibrium

Answer: [H2] = 0.107 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

54 = (2x)²/(0.5 − x)²

Take the square root

7.348 = 2x/(0.5 − x) → x = 0.5·7.348/(2 + 7.348) = 0.393 mol/L

Equilibrium concentration

[H₂] = 0.5 − x = 0.107 mol/L

Answer

[H2] = 0.107 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.1219 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.05 = x²/(0.2 − x) → x² + 0.05·x − 0.01 = 0

Solve the quadratic

x = (−0.05 + √(0.05² + 4·0.01))/2 = 0.07808 mol/L

Equilibrium concentration

[PCl₅] = 0.2 − 0.07808 = 0.1219 mol/L

Answer

[PCl5] = 0.1219 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 25.11 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

75·0.449·(130 − Tf) = 400·4.18·(Tf − 23)

Solve for the final temperature

Tf = (33.68·130 + 1672·23)/(33.68 + 1672) = 25.11 °C

Answer

Tf = 25.11 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2802 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [6·(−393.5) + 6·(−285.8)] − [1·(−1274) + 6·0] = −2802 kJ

Answer

ΔH° = −2802 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 32.19 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.2

Solve for the time

t = −ln(1 − X)/k = −ln(0.2)/0.05 = 32.19 min

Answer

t = 32.19 min
14.Reaction kinetics

Answer: Ea = 120 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 298.1 K, T2 = 313.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·2.318/(-1.607e-4) = 119979 J/mol
Ea = 120 kJ/mol

Answer

Ea = 120 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: V = 499.3 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.95))/0.3 = 2.996/0.3 = 9.986 min

Volume

V = Q·τ = 50·9.986 = 499.3 L

Answer

V = 499.3 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 96.15 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 1000/10 = 100 min, kτ = 0.25·100 = 25

Conversion

X = kτ/(1 + kτ) = 25/(1 + 25) = 96.15%

Answer

X = 96.15%
17.Heat exchangers (LMTD)

Answer: A = 31.19 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 130 − 120 = 10 K
ΔT₂ = Th,out − Tc,in = 50 − 30 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (10 − 20)/ln(10/20) = 14.43 K

Area

A = Q̇/(U·ΔTlm) = 360000/(800·14.43) = 31.19 m²

Answer

A = 31.19 m²
18.Heat exchangers (LMTD)

Answer: L = 8.268 m

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = 0.2·2.3·(150 − 85) = 29.9 kW
Tc,out = 15 + 29.9/(1.5·4.18) = 19.77 °C

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 150 − 15 = 135 K
ΔT₂ = Th,out − Tc,out = 85 − 19.77 = 65.23 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (135 − 65.23)/ln(135/65.23) = 95.92 K

Area and length

A = 29900/(300·95.92) = 1.039 m²
L = A/(πD) = 1.039/(π·0.04) = 8.268 m

Answer

L = 8.268 m
19.Heat conduction

Answer: Q̇ = 395.3 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.96·15) = 0.006944 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·15) = 0.05882 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 26/0.06577 = 395.3 W

Answer

Q̇ = 395.3 W
20.Heat conduction

Answer: U = 0.8311 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·20) = 0.008333 K/W
R1 = L1/(k1A) = (100/1000)/(0.96·20) = 0.005208 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·20) = 0.04412 K/W
Ro = 1/(hoA) = 1/(20·20) = 0.0025 K/W
ΣR = 0.06016 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(20·0.06016) = 0.8311 W/(m²·K)

Answer

U = 0.8311 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 22.65 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 2.3²/(2·9.81) = 0.2696 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.028·(150/0.05)·2.3²/(2·9.81) = 22.65 m

Answer

hf = 22.65 m
22.Pipe friction & head loss

Answer: Q = 91.35 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.025·100/0.15 = 16.67
ΣK = 0.5 + 4·0.3 + 10 + 1.0 = 12.7

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

40 = (16.67 + 12.7)·V²/(2·9.81)
V = √(2·9.81·40/29.37) = 5.17 m/s

Flow rate

Q = V·π·D²/4 = 5.17·0.01767 = 0.09135 m³/s = 91.35 L/s

Answer

Q = 91.35 L/s
23.Pumps & pump power

Answer: Pshaft = 58.86 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.06·60 = 35.32 kW

Shaft power

Pshaft = Ph/η = 35.32/0.6 = 58.86 kW

Answer

Pshaft = 58.86 kW
24.Pumps & pump power

Answer: H = 24.55 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (33 + 8)·0.3305 = 13.55 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 11 + 13.55 = 24.55 m

Answer

H = 24.55 m

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