FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1750 kg/h · 45% saltStream 2ṁ₂ = ? · 15% saltProduct25% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% salt? Find ṁ2.

ṁ1 = 750 kg/hx1 = 45 %x2 = 15 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2900 kg/h · 14% saltProduct PP = ? · 65%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 2900 kg/hxF = 14 %xP = 65 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 140 °C80 °Cwater · 10 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 3 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 80 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 130 °C70 °Cwater · 30 °C90 °C · ṁ = ?10% lost

Hot ethanol heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 130 → 70 °Ct: 30 → 90 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
80 g of CO₂V = 5 LT = 95 °CP = ?

A tank of 5 L contains 80 g of CO₂ at 95 °C. Treat it as an ideal gas and find the pressure P.

m = 80 gM = 44.01 g/molV = 5 LT = 95 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of CH₄ goes from 100 kPa, 2 L, 40 °C to 800 kPa and 50 °C. Find the new volume V2.

P1 = 100 kPaV1 = 2 LT1 = 40 °CP2 = 800 kPaT2 = 50 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(NaCl)m(NaCl)÷ M(X)× 2/ν× M(NaCl)

24 g of Na and 24 g of Cl2 react according to 2Na + Cl2 → 2NaCl. What mass m of NaCl can form?

M(Na) = 22.99M(Cl2) = 70.9M(NaCl) = 58.44 g/mol
m = g
8.StoichiometryHard
m(N2​)n(N2​)n(NH3​)m(NH3​)÷ M(N2​)× 2/1× M(NH3​)

In the reaction N2 + 3H2 → 2NH3, 10 g of N2 reacts completely (the other reactants are in excess) and 6.69 g of NH3 is collected. Find the percent yield Y.

M(N2) = 28.02 g/molM(NH3) = 17.03 g/molactual: 6.69 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.10.10C−x−x+2xE0.1 − x0.1 − x2x

0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.1 mol/LKc = 54
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I1.500C−x+x+xE1.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.5 at the reaction temperature. A container starts with 1.5 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 1.5 mol/LKc = 0.5
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Leadm = 100 gT = 170 °Cc = 0.129 J/(g·°C)Waterm = 150 gT = 20 °Cc = 4.18 J/(g·°C)

A 100 g block of lead (c = 0.129 J/(g·°C)) at 170 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 20 °C in an insulated cup. Find the final temperature Tf.

mmetal = 100 gcmetal = 0.129 J/(g·°C)Tmetal = 170 °Cmwater = 150 gTwater = 20 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC3​H8​ + 5O₂reactants3CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C3H8 + 5O₂ → 3CO₂ + 4H₂O(l).

ΔH°f(C3H8) = −103.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?75%

A first-order reaction in a batch reactor has k = 0.05 min⁻¹. How long does it take to reach 75% conversion? Find t.

k = 0.05 min⁻¹X = 75 %
t = min
14.Reaction kineticsHard
Tk25 °C0.00540 °C0.0108

The rate constant of a reaction is 0.005 min⁻¹ at 25 °C and 0.0108 min⁻¹ at 40 °C. Find the activation energy Ea.

k1 = 0.005 min⁻¹T1 = 25 °Ck2 = 0.0108 min⁻¹T2 = 40 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
Q = 40 L/minX = 75%V = ?, k = 0.1 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.1 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 40 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 75% conversion of A.

Q = 40 L/mink = 0.1 min⁻¹X = 75%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 1500 LV = 1500 LQ = 80 L/minX = ?

A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in two equal CSTRs in series, each of 1500 L. The feed rate is 80 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 1500 L (×2)Q = 80 L/mink = 0.12 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT125 °C85 °C90 °C15 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 180 kW. The hot fluid cools from 125 to 85 °C and the cold fluid heats from 15 to 90 °C. The overall heat transfer coefficient is 200 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 180 kWU = 200 W/(m²·K)Th: 125 → 85 °CTc: 15 → 90 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT115 °C??25 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 2 kW/K. The hot stream enters at 115 °C and the cold stream at 25 °C. The exchanger has A = 5 m² and U = 800 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 2 kW/KTh,in = 115 °CTc,in = 25 °CA = 5 m²U = 800 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Brick, k = 0.72250 mmGlass, k = 0.9625 mm15 °C-6 °CTi​ = ?Q̇

A wall is made of 250 mm of brick and 25 mm of glass, with an area of 6 m². The outer faces are at 15 °C and -6 °C. Find the temperature Ti at the interface between the two layers.

L1 = 250 mm, k1 = 0.72 W/(m·K)L2 = 25 mm, k2 = 0.96 W/(m·K)A = 6 m²T1 = 15 °CT3 = -6 °C
Ti = °C
20.Heat conductionHard
Concrete, k = 1.450 mmBrick, k = 0.7225 mmroom 20 °Coutside -15 °CQ̇ = ?

A wall of 50 mm concrete and 25 mm brick separates a room at 20 °C from outside air at -15 °C. The convection coefficients are 8 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 20 m². Find the heat loss Q̇ through the wall.

L1 = 50 mm, k1 = 1.4 W/(m·K)L2 = 25 mm, k2 = 0.72 W/(m·K)A = 20 m²hi = 8 W/(m²·K)ho = 30 W/(m²·K)Troom = 20 °CTout = -15 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 1.4 m/sD = 50 mmL = 150 mf = 0.03

Water (ρ = 1000 kg/m³) flows at 1.4 m/s through a horizontal pipe, 150 m long, with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.03 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 1.4 m/sL = 150 mD = 50 mmf = 0.03ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 10Δz = 13 mL = 200 m, D = 300 mm, f = 0.024× bend (K = 0.3)

Two open reservoirs are joined by a pipe 200 m long with an inside diameter of 300 mm and a Darcy friction factor f = 0.02. The water surface of the upper reservoir is 13 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 10) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 13 mL = 200 mD = 300 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 10Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 20 L/sH = 32 m

In a test, a pump delivers 20 L/s of water (ρ = 1000 kg/m³) against a head of 32 m while its shaft takes 7.7 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 20 L/sH = 32 mPshaft = 7.7 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
200 kPa (gauge)PQ = 75 L/sΔz = 34 mL = 300 m, D = 200 mm, f = 0.022, ΣK = 8

A pump moves 75 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 34 m higher. The pipe is 300 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 200 kPa. Find the head H the pump must add.

Q = 75 L/sΔz = 34 mL = 300 mD = 200 mmf = 0.022ΣK = 8ptank = 200 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 1500 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 750·(45 − 25)/(25 − 15) = 1500 kg/h

Answer

ṁ2 = 1500 kg/h
2.Mass balance

Answer: P = 624.6 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2900·14/65 = 624.6 kg/h

Answer

P = 624.6 kg/h
3.Energy balance

Answer: tout = 62.54 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 3·2.44·(140 − 80) = 439.2 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 439.2/(2·4.18) = 62.54 °C

Answer

tout = 62.54 °C
4.Energy balance

Answer: ṁc = 0.2627 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.44·(130 − 70) = 73.2 kW

Heat that reaches the water

Qc = (1 − 0.1)·73.2 = 65.88 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 65.88/(4.18·60) = 0.2627 kg/s

Answer

ṁc = 0.2627 kg/s
5.Ideal gas law

Answer: P = 1113 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 80/44.01 = 1.818 mol
T = 95 + 273.15 = 368.1 K

Pressure

P = nRT/V = 1.818·8.314·368.1/0.005 = 1113 kPa

Answer

P = 1113 kPa
6.Ideal gas law

Answer: V2 = 0.258 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 313.1 K, T2 = 323.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(100/800)·(323.1/313.1) = 0.258 L

Answer

V2 = 0.258 L
7.Stoichiometry

Answer: m = 39.56 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Na) = 24/22.99 = 1.044 mol
n(Cl2) = 24/70.9 = 0.3385 mol

Limiting reactant

1.044/2 = 0.522, 0.3385/1 = 0.3385 → Cl2

Mass of product

n(NaCl) = 0.3385·2 = 0.677 mol
m = 0.677·58.44 = 39.56 g

Answer

m = 39.56 g
8.Stoichiometry

Answer: Y = 55.04 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(N2) = 10/28.02 = 0.3569 mol
m = 0.3569·2/1·17.03 = 12.16 g

Percent yield

Y = 6.69/12.16·100 = 55.04%

Answer

Y = 55.04%
9.Chemical equilibrium

Answer: [H2] = 0.02139 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

54 = (2x)²/(0.1 − x)²

Take the square root

7.348 = 2x/(0.1 − x) → x = 0.1·7.348/(2 + 7.348) = 0.07861 mol/L

Equilibrium concentration

[H₂] = 0.1 − x = 0.02139 mol/L

Answer

[H2] = 0.02139 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.8486 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.5 = x²/(1.5 − x) → x² + 0.5·x − 0.75 = 0

Solve the quadratic

x = (−0.5 + √(0.5² + 4·0.75))/2 = 0.6514 mol/L

Equilibrium concentration

[PCl₅] = 1.5 − 0.6514 = 0.8486 mol/L

Answer

[PCl5] = 0.8486 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 23.02 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

100·0.129·(170 − Tf) = 150·4.18·(Tf − 20)

Solve for the final temperature

Tf = (12.9·170 + 627·20)/(12.9 + 627) = 23.02 °C

Answer

Tf = 23.02 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2220 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [3·(−393.5) + 4·(−285.8)] − [1·(−103.8) + 5·0] = −2220 kJ

Answer

ΔH° = −2220 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 27.73 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.25

Solve for the time

t = −ln(1 − X)/k = −ln(0.25)/0.05 = 27.73 min

Answer

t = 27.73 min
14.Reaction kinetics

Answer: Ea = 39.85 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 298.1 K, T2 = 313.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·0.7701/(-1.607e-4) = 39853 J/mol
Ea = 39.85 kJ/mol

Answer

Ea = 39.85 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: V = 554.5 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.75))/0.1 = 1.386/0.1 = 13.86 min

Volume

V = Q·τ = 40·13.86 = 554.5 L

Answer

V = 554.5 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 90.53 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 1500/80 = 18.75 min, kτ = 0.12·18.75 = 2.25

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 2.25) = 0.3077
C2/CA0 = 1/(1 + kτ)² = 0.09467
X = 1 − 0.09467 = 90.53%

Answer

X = 90.53%
17.Heat exchangers (LMTD)

Answer: A = 17.82 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 125 − 90 = 35 K
ΔT₂ = Th,out − Tc,in = 85 − 15 = 70 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (35 − 70)/ln(35/70) = 50.49 K

Area

A = Q̇/(U·ΔTlm) = 180000/(200·50.49) = 17.82 m²

Answer

A = 17.82 m²
18.Heat exchangers (LMTD)

Answer: Th,out = 55 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

2·(115 − Th,out) = 4·(Th,out − 25)
Th,out = (2·115 + 4·25)/(2 + 4) = 55 °C

Answer

Th,out = 55 °C

Heat transferred: Q̇ = 120 kW; the cold stream leaves at 85 °C.

19.Heat conduction

Answer: Ti = −4.535 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.72·6) = 0.05787 K/W
R2 = L2/(k2A) = (25/1000)/(0.96·6) = 0.00434 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 21/0.06221 = 337.6 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 15 − 337.6·0.05787 = −4.535 °C

Answer

Ti = −4.535 °C
20.Heat conduction

Answer: Q̇ = 3060 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·20) = 0.00625 K/W
R1 = L1/(k1A) = (50/1000)/(1.4·20) = 0.001786 K/W
R2 = L2/(k2A) = (25/1000)/(0.72·20) = 0.001736 K/W
Ro = 1/(hoA) = 1/(30·20) = 0.001667 K/W
ΣR = 0.01144 K/W

Heat loss

Q̇ = (20 − (-15))/0.01144 = 3060 W

Answer

Q̇ = 3060 W
21.Pipe friction & head loss

Answer: Δp = 88.2 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.03·(150/0.05)·1.4²/(2·9.81) = 8.991 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·8.991 = 88200 Pa = 88.2 kPa

Answer

Δp = 88.2 kPa
22.Pipe friction & head loss

Answer: Q = 221.3 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.02·200/0.3 = 13.33
ΣK = 0.5 + 4·0.3 + 10 + 1.0 = 12.7

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

13 = (13.33 + 12.7)·V²/(2·9.81)
V = √(2·9.81·13/26.03) = 3.13 m/s

Flow rate

Q = V·π·D²/4 = 3.13·0.07069 = 0.2213 m³/s = 221.3 L/s

Answer

Q = 221.3 L/s
23.Pumps & pump power

Answer: η = 81.54 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.02·32 = 6.278 kW

Efficiency

η = Ph/Pshaft = 6.278/7.7 = 81.54%

Answer

η = 81.54%
24.Pumps & pump power

Answer: H = 66.3 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.075/0.03142 = 2.387 m/s
V²/(2g) = 0.2905 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (33 + 8)·0.2905 = 11.91 m

Pressure head

p/(ρ·g) = 200000/(1000·9.81) = 20.39 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 34 + 20.39 + 11.91 = 66.3 m

Answer

H = 66.3 m

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