FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1750 kg/h · 10% saltStream 2ṁ₂ = ? · 30% saltProduct20% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% salt? Find ṁ2.

ṁ1 = 750 kg/hx1 = 10 %x2 = 30 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1100 kg/h · 20% NaOHProduct P30% NaOHVapour W (pure water)W = ? kg/h

An evaporator concentrates a NaOH solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 1100 kg/hxF = 20 %xP = 30 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 180 °C80 °Cwater · 10 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 0.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 180 → 80 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 160 °C90 °Cwater · 15 °C65 °C · ṁ = ?10% lost

Hot ethanol heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 160 → 90 °Ct: 15 → 65 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
10 g of N₂P = 450 kPaT = 100 °CV = ?

What volume V does 10 g of N₂ occupy at 450 kPa and 100 °C? Treat it as an ideal gas.

m = 10 gM = 28.01 g/molP = 450 kPaT = 100 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of Ar goes from 350 kPa, 2 L, 35 °C to 550 kPa and 250 °C. Find the new volume V2.

P1 = 350 kPaV1 = 2 LT1 = 35 °CP2 = 550 kPaT2 = 250 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(NH3​)m(NH3​)÷ M(X)× 2/ν× M(NH3​)

16 g of N2 and 10 g of H2 react according to N2 + 3H2 → 2NH3. What mass m of NH3 can form?

M(N2) = 28.02M(H2) = 2.016M(NH3) = 17.03 g/mol
m = g
8.StoichiometryHard
m(Al)n(Al)n(AlCl3​)m(AlCl3​)÷ M(Al)× 2/2× M(AlCl3​)

In the reaction 2Al + 3Cl2 → 2AlCl3, 6 g of Al reacts completely (the other reactants are in excess) and 20.76 g of AlCl3 is collected. Find the percent yield Y.

M(Al) = 26.98 g/molM(AlCl3) = 133.33 g/molactual: 20.76 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII110C−x−x+2xE1 − x1 − x2x

1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 64. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 1 mol/LKc = 64
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I1.500C−x+x+xE1.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.01 at the reaction temperature. A container starts with 1.5 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 1.5 mol/LKc = 0.01
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 75 gT = 180 °Cc = 0.385 J/(g·°C)Waterm = 300 gT = 15 °Cc = 4.18 J/(g·°C)

A 75 g block of copper (c = 0.385 J/(g·°C)) at 180 °C is dropped into 300 g of water (c = 4.18 J/(g·°C)) at 15 °C in an insulated cup. Find the final temperature Tf.

mmetal = 75 gcmetal = 0.385 J/(g·°C)Tmetal = 180 °Cmwater = 300 gTwater = 15 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2C4​H10​ + 13O₂reactants8CO₂ + 10H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l).

ΔH°f(C4H10) = −125.6 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?95%

A second-order reaction (−rA = k·CA²) in a batch reactor has k = 0.05 L/(mol·min) and starts at 2 mol/L. How long does it take to reach 95% conversion? Find t.

k = 0.05 L/(mol·min)CA0 = 2 mol/LX = 95 %
t = min
14.Reaction kineticsHard
CA0​ (mol/L)r (mol/(L·s))run 10.10.002run 20.30.00346n = ?

Two experiments measure the initial rate of A → products. With CA0 = 0.1 mol/L the rate is 0.002 mol/(L·s); with CA0 = 0.3 mol/L it is 0.00346 mol/(L·s). Find the reaction order n with respect to A.

CA0,1 = 0.1 mol/Lr1 = 0.002 mol/(L·s)CA0,2 = 0.3 mol/Lr2 = 0.00346 mol/(L·s)
n =
15.Reactor sizing (CSTR & PFR)Medium
QX = 50%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 50% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 50%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 150 LV = 150 LQ = 20 L/minX = ?

A first-order liquid-phase reaction (k = 0.5 min⁻¹) runs in two equal CSTRs in series, each of 150 L. The feed rate is 20 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 150 L (×2)Q = 20 L/mink = 0.5 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT85 °C40 °C10 °C20 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 360 kW. Its heat transfer area is 12 m². The hot fluid cools from 85 to 40 °C and the cold fluid heats from 10 to 20 °C. Find the overall heat transfer coefficient U.

Q̇ = 360 kWA = 12 m²Th: 85 → 40 °CTc: 10 → 20 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT160 °C??15 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 4 kW/K. The hot stream enters at 160 °C and the cold stream at 15 °C. The exchanger has A = 4 m² and U = 800 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 4 kW/KTh,in = 160 °CTc,in = 15 °CA = 4 m²U = 800 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Gypsum board, k = 0.17150 mmExpanded polystyrene, k = 0.035150 mm15 °C8 °CTi​ = ?Q̇

A wall is made of 150 mm of gypsum board and 150 mm of expanded polystyrene, with an area of 6 m². The outer faces are at 15 °C and 8 °C. Find the temperature Ti at the interface between the two layers.

L1 = 150 mm, k1 = 0.17 W/(m·K)L2 = 150 mm, k2 = 0.035 W/(m·K)A = 6 m²T1 = 15 °CT3 = 8 °C
Ti = °C
20.Heat conductionHard
Expanded polystyrene, k = 0.03550 mmMineral wool, k = 0.0475 mmroom 21 °Coutside -9 °CQ̇

A wall of 50 mm expanded polystyrene and 75 mm mineral wool separates a room at 21 °C from outside air at -9 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 12 m². Find the overall heat transfer coefficient U of the wall.

L1 = 50 mm, k1 = 0.035 W/(m·K)L2 = 75 mm, k2 = 0.04 W/(m·K)A = 12 m²hi = 10 W/(m²·K)ho = 25 W/(m²·K)Troom = 21 °CTout = -9 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 1.4 m/sD = 75 mmL = 500 mf = 0.028

Water flows at a mean velocity of 1.4 m/s through a pipe 500 m long with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.

V = 1.4 m/sL = 500 mD = 75 mmf = 0.028g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 5Δz = 22 mL = 300 m, D = 250 mm, f = 0.0182× bend (K = 0.3)

Two open reservoirs are joined by a pipe 300 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.018. The water surface of the upper reservoir is 22 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 22 mL = 300 mD = 250 mmf = 0.018Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 5Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 50 L/sH = 78 m

In a test, a pump delivers 50 L/s of water (ρ = 1000 kg/m³) against a head of 78 m while its shaft takes 58.9 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 50 L/sH = 78 mPshaft = 58.9 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
350 kPa (gauge)PQ = 80 L/sΔz = 8 mL = 100 m, D = 200 mm, f = 0.02, ΣK = 2.5

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 8 m higher. The pipe is 100 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 2.5 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 350 kPa. Find the head H the pump must add.

Q = 80 L/sΔz = 8 mL = 100 mD = 200 mmf = 0.02ΣK = 2.5ptank = 350 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 750 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 750·(10 − 20)/(20 − 30) = 750 kg/h

Answer

ṁ2 = 750 kg/h
2.Mass balance

Answer: W = 366.7 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1100·20/30 = 733.3 kg/h

Total balance

W = F − P = 1100 − 733.3 = 366.7 kg/h

Answer

W = 366.7 kg/h
3.Energy balance

Answer: tout = 38.71 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 0.5·3.6·(180 − 80) = 180 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 180/(1.5·4.18) = 38.71 °C

Answer

tout = 38.71 °C
4.Energy balance

Answer: ṁc = 1.839 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·2.44·(160 − 90) = 427 kW

Heat that reaches the water

Qc = (1 − 0.1)·427 = 384.3 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 384.3/(4.18·50) = 1.839 kg/s

Answer

ṁc = 1.839 kg/s
5.Ideal gas law

Answer: V = 2.461 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 10/28.01 = 0.357 mol
T = 100 + 273.15 = 373.1 K

Volume

V = nRT/P = 0.357·8.314·373.1/450 = 2.461 L

Answer

V = 2.461 L
6.Ideal gas law

Answer: V2 = 2.161 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 308.1 K, T2 = 523.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(350/550)·(523.1/308.1) = 2.161 L

Answer

V2 = 2.161 L
7.Stoichiometry

Answer: m = 19.45 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(N2) = 16/28.02 = 0.571 mol
n(H2) = 10/2.016 = 4.96 mol

Limiting reactant

0.571/1 = 0.571, 4.96/3 = 1.653 → N2

Mass of product

n(NH3) = 0.571·2 = 1.142 mol
m = 1.142·17.03 = 19.45 g

Answer

m = 19.45 g
8.Stoichiometry

Answer: Y = 70.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Al) = 6/26.98 = 0.2224 mol
m = 0.2224·2/2·133.33 = 29.65 g

Percent yield

Y = 20.76/29.65·100 = 70.01%

Answer

Y = 70.01%
9.Chemical equilibrium

Answer: [H2] = 0.2 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

64 = (2x)²/(1 − x)²

Take the square root

8 = 2x/(1 − x) → x = 1·8/(2 + 8) = 0.8 mol/L

Equilibrium concentration

[H₂] = 1 − x = 0.2 mol/L

Answer

[H2] = 0.2 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 1.382 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.01 = x²/(1.5 − x) → x² + 0.01·x − 0.015 = 0

Solve the quadratic

x = (−0.01 + √(0.01² + 4·0.015))/2 = 0.1176 mol/L

Equilibrium concentration

[PCl₅] = 1.5 − 0.1176 = 1.382 mol/L

Answer

[PCl5] = 1.382 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 18.71 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

75·0.385·(180 − Tf) = 300·4.18·(Tf − 15)

Solve for the final temperature

Tf = (28.88·180 + 1254·15)/(28.88 + 1254) = 18.71 °C

Answer

Tf = 18.71 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −5755 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [8·(−393.5) + 10·(−285.8)] − [2·(−125.6) + 13·0] = −5755 kJ

Answer

ΔH° = −5755 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 190 min

Integrated rate laws: zero order: C = C₀ − kt (straight line, t½ = C₀/(2k)); first order: ln(C₀/C) = kt (t½ = ln 2/k); second order: 1/C − 1/C₀ = kt (t½ = 1/(kC₀)). Conversion X means C = C₀(1 − X).

Concentration at the end

CA = 2·(1 − 0.95) = 0.1 mol/L

Integrated second-order law

t = (1/CA − 1/CA0)/k = (10 − 0.5)/0.05 = 190 min

Answer

t = 190 min
14.Reaction kinetics

Answer: n = 0.4989

Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.

Ratios

r2/r1 = 0.00346/0.002 = 1.73
C2/C1 = 0.3/0.1 = 3

Order

n = ln(1.73)/ln(3) = 0.4989

Answer

n = 0.4989
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 1.443

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.5/0.5 = 1
PFR: k·τ = ln(1/(1 − X)) = ln(2) = 0.6931

Ratio of volumes

VCSTR/VPFR = 1/0.6931 = 1.443

Answer

VCSTR/VPFR = 1.443

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 95.57 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/20 = 7.5 min, kτ = 0.5·7.5 = 3.75

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 3.75) = 0.2105
C2/CA0 = 1/(1 + kτ)² = 0.04432
X = 1 − 0.04432 = 95.57%

Answer

X = 95.57%
17.Heat exchangers (LMTD)

Answer: U = 721 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 85 − 10 = 75 K
ΔT₂ = Th,out − Tc,out = 40 − 20 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (75 − 20)/ln(75/20) = 41.61 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 360000/(12·41.61) = 721 W/(m²·K)

Answer

U = 721 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: Th,out = 95.56 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

4·(160 − Th,out) = 3.2·(Th,out − 15)
Th,out = (4·160 + 3.2·15)/(4 + 3.2) = 95.56 °C

Answer

Th,out = 95.56 °C

Heat transferred: Q̇ = 257.8 kW; the cold stream leaves at 79.44 °C.

19.Heat conduction

Answer: Ti = 13.8 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.17·6) = 0.1471 K/W
R2 = L2/(k2A) = (150/1000)/(0.035·6) = 0.7143 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 7/0.8613 = 8.127 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 15 − 8.127·0.1471 = 13.8 °C

Answer

Ti = 13.8 °C
20.Heat conduction

Answer: U = 0.2904 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·12) = 0.008333 K/W
R1 = L1/(k1A) = (50/1000)/(0.035·12) = 0.119 K/W
R2 = L2/(k2A) = (75/1000)/(0.04·12) = 0.1563 K/W
Ro = 1/(hoA) = 1/(25·12) = 0.003333 K/W
ΣR = 0.287 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(12·0.287) = 0.2904 W/(m²·K)

Answer

U = 0.2904 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 18.65 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 1.4²/(2·9.81) = 0.0999 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.028·(500/0.075)·1.4²/(2·9.81) = 18.65 m

Answer

hf = 18.65 m
22.Pipe friction & head loss

Answer: Q = 190.4 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.018·300/0.25 = 21.6
ΣK = 0.5 + 2·0.3 + 5 + 1.0 = 7.1

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

22 = (21.6 + 7.1)·V²/(2·9.81)
V = √(2·9.81·22/28.7) = 3.878 m/s

Flow rate

Q = V·π·D²/4 = 3.878·0.04909 = 0.1904 m³/s = 190.4 L/s

Answer

Q = 190.4 L/s
23.Pumps & pump power

Answer: η = 64.96 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.05·78 = 38.26 kW

Efficiency

η = Ph/Pshaft = 38.26/58.9 = 64.96%

Answer

η = 64.96%
24.Pumps & pump power

Answer: H = 47.81 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (10 + 2.5)·0.3305 = 4.131 m

Pressure head

p/(ρ·g) = 350000/(1000·9.81) = 35.68 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 8 + 35.68 + 4.131 = 47.81 m

Answer

H = 47.81 m

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