FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1600 kg/h · 10% NaOHStream 2ṁ₂ = ? · 35% NaOHProduct30% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% NaOH? Find ṁ2.

ṁ1 = 600 kg/hx1 = 10 %x2 = 35 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F5000 kg/h · 12% saltProduct P60% saltVapour W (pure water)W = ? kg/h

An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 5000 kg/hxF = 12 %xP = 60 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 150 °C90 °Cwater · 25 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2 kg/scp,h = 2.44 kJ/(kg·K)Th: 150 → 90 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 150 °C80 °Cwater · 15 °C55 °C · ṁ = ?10% lost

Hot light oil heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.1 kJ/(kg·K)Th: 150 → 80 °Ct: 15 → 55 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
30 g of N₂P = 450 kPaT = 5 °CV = ?

What volume V does 30 g of N₂ occupy at 450 kPa and 5 °C? Treat it as an ideal gas.

m = 30 gM = 28.01 g/molP = 450 kPaT = 5 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of CH₄ goes from 300 kPa, 2 L, 20 °C to 300 kPa and 240 °C. Find the new volume V2.

P1 = 300 kPaV1 = 2 LT1 = 20 °CP2 = 300 kPaT2 = 240 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(MgO)m(MgO)÷ M(X)× 2/ν× M(MgO)

24 g of Mg and 20 g of O2 react according to 2Mg + O2 → 2MgO. What mass m of MgO can form?

M(Mg) = 24.31M(O2) = 32M(MgO) = 40.3 g/mol
m = g
8.StoichiometryHard
m(C6​H12​O6​)n(C6​H12​O6​)n(CO2​)m(CO2​)÷ M(C6​H12​O6​)× 2/1× M(CO2​)

In the reaction C6H12O6 → 2C2H5OH + 2CO2, 16 g of C6H12O6 reacts completely (the other reactants are in excess) and 6.41 g of CO2 is collected. Find the percent yield Y.

M(C6H12O6) = 180.16 g/molM(CO2) = 44.01 g/molactual: 6.41 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.10.10C−x−x+2xE0.1 − x0.1 − x2x

0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 50. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.1 mol/LKc = 50
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.800C−x+x+xE0.8 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.04 at the reaction temperature. A container starts with 0.8 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.8 mol/LKc = 0.04
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Aluminiumm = 250 gT = 120 °Cc = 0.897 J/(g·°C)Waterm = 400 gT = 22 °Cc = 4.18 J/(g·°C)

A 250 g block of aluminium (c = 0.897 J/(g·°C)) at 120 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.897 J/(g·°C)Tmetal = 120 °Cmwater = 400 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H20 g C3​H8​C3​H8​ + 5O₂reactants3CO₂ + 4H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 20 g of C3H8 (M = 44.1 g/mol) burns completely: C3H8 + 5O₂ → 3CO₂ + 4H₂O(l). Give q as a positive number.

ΔH°f(C3H8) = −103.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?95%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 95% conversion? Find t.

k = 0.02 min⁻¹X = 95 %
t = min
14.Reaction kineticsHard
CA0​ (mol/L)r (mol/(L·s))run 10.20.01run 20.80.02n = ?

Two experiments measure the initial rate of A → products. With CA0 = 0.2 mol/L the rate is 0.01 mol/(L·s); with CA0 = 0.8 mol/L it is 0.02 mol/(L·s). Find the reaction order n with respect to A.

CA0,1 = 0.2 mol/Lr1 = 0.01 mol/(L·s)CA0,2 = 0.8 mol/Lr2 = 0.02 mol/(L·s)
n =
15.Reactor sizing (CSTR & PFR)Medium
Q = 5 L/minX = 75%V = ?, k = 0.4 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.4 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 5 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 75% conversion of A.

Q = 5 L/mink = 0.4 min⁻¹X = 75%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 500 LV = 500 LQ = 10 L/minX = ?

A first-order liquid-phase reaction (k = 0.1 min⁻¹) runs in two equal CSTRs in series, each of 500 L. The feed rate is 10 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 500 L (×2)Q = 10 L/mink = 0.1 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT110 °C60 °C15 °C40 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 110 kW. The hot fluid cools from 110 to 60 °C and the cold fluid heats from 15 to 40 °C. The overall heat transfer coefficient is 800 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 110 kWU = 800 W/(m²·K)Th: 110 → 60 °CTc: 15 → 40 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT165 °C??25 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 4 kW/K. The hot stream enters at 165 °C and the cold stream at 25 °C. The exchanger has A = 2 m² and U = 800 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 4 kW/KTh,in = 165 °CTc,in = 25 °CA = 2 m²U = 800 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Glass, k = 0.96100 mmWood, k = 0.1775 mm17 °C-12 °CQ̇ = ?

A wall is made of 100 mm of glass and 75 mm of wood, with an area of 20 m². The outer faces are at 17 °C and -12 °C. Find the heat flow Q̇ through the wall.

L1 = 100 mm, k1 = 0.96 W/(m·K)L2 = 75 mm, k2 = 0.17 W/(m·K)A = 20 m²T1 = 17 °CT3 = -12 °C
Q̇ = W
20.Heat conductionHard
Expanded polystyrene, k = 0.03550 mmConcrete, k = 1.4100 mmroom 20 °Coutside -6 °CQ̇ = ?

A wall of 50 mm expanded polystyrene and 100 mm concrete separates a room at 20 °C from outside air at -6 °C. The convection coefficients are 8 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 10 m². Find the heat loss Q̇ through the wall.

L1 = 50 mm, k1 = 0.035 W/(m·K)L2 = 100 mm, k2 = 1.4 W/(m·K)A = 10 m²hi = 8 W/(m²·K)ho = 30 W/(m²·K)Troom = 20 °CTout = -6 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 1.8 m/sD = 50 mmL = 150 mf = 0.025

Water flows at a mean velocity of 1.8 m/s through a pipe 150 m long with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.025 and g = 9.81 m/s². Find the friction head loss hf.

V = 1.8 m/sL = 150 mD = 50 mmf = 0.025g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2free outletH = ?L = 100 m, D = 300 mm, f = 0.0252× bend (K = 0.3)

A pipe 100 m long with an inside diameter of 300 mm (Darcy friction factor f = 0.025) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 2). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 75 L/s?

Q = 75 L/sL = 100 mD = 300 mmf = 0.025Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 2
H = m
23.Pumps & pump powerMedium
PQ = 10 L/sH = 56 m

In a test, a pump delivers 10 L/s of water (ρ = 1000 kg/m³) against a head of 56 m while its shaft takes 8.5 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 10 L/sH = 56 mPshaft = 8.5 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 20 L/sΔz = 23 mL = 100 m, D = 100 mm, f = 0.018, ΣK = 8

A pump moves 20 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 23 m higher. The pipe is 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 82%. Find the shaft power Pshaft in kW.

Q = 20 L/sΔz = 23 mL = 100 mD = 100 mmf = 0.018ΣK = 8η = 82%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 2400 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 600·(10 − 30)/(30 − 35) = 2400 kg/h

Answer

ṁ2 = 2400 kg/h
2.Mass balance

Answer: W = 4000 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 5000·12/60 = 1000 kg/h

Total balance

W = F − P = 5000 − 1000 = 4000 kg/h

Answer

W = 4000 kg/h
3.Energy balance

Answer: tout = 95.05 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2·2.44·(150 − 90) = 292.8 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 292.8/(1·4.18) = 95.05 °C

Answer

tout = 95.05 °C
4.Energy balance

Answer: ṁc = 1.583 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.1·(150 − 80) = 294 kW

Heat that reaches the water

Qc = (1 − 0.1)·294 = 264.6 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 264.6/(4.18·40) = 1.583 kg/s

Answer

ṁc = 1.583 kg/s
5.Ideal gas law

Answer: V = 5.504 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 30/28.01 = 1.071 mol
T = 5 + 273.15 = 278.1 K

Volume

V = nRT/P = 1.071·8.314·278.1/450 = 5.504 L

Answer

V = 5.504 L
6.Ideal gas law

Answer: V2 = 3.501 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 293.1 K, T2 = 513.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(300/300)·(513.1/293.1) = 3.501 L

Answer

V2 = 3.501 L
7.Stoichiometry

Answer: m = 39.79 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Mg) = 24/24.31 = 0.9872 mol
n(O2) = 20/32 = 0.625 mol

Limiting reactant

0.9872/2 = 0.4936, 0.625/1 = 0.625 → Mg

Mass of product

n(MgO) = 0.4936·2 = 0.9872 mol
m = 0.9872·40.3 = 39.79 g

Answer

m = 39.79 g
8.Stoichiometry

Answer: Y = 82 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C6H12O6) = 16/180.16 = 0.08881 mol
m = 0.08881·2/1·44.01 = 7.817 g

Percent yield

Y = 6.41/7.817·100 = 82%

Answer

Y = 82%
9.Chemical equilibrium

Answer: [H2] = 0.02205 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

50 = (2x)²/(0.1 − x)²

Take the square root

7.071 = 2x/(0.1 − x) → x = 0.1·7.071/(2 + 7.071) = 0.07795 mol/L

Equilibrium concentration

[H₂] = 0.1 − x = 0.02205 mol/L

Answer

[H2] = 0.02205 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.16 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.04 = x²/(0.8 − x) → x² + 0.04·x − 0.032 = 0

Solve the quadratic

x = (−0.04 + √(0.04² + 4·0.032))/2 = 0.16 mol/L

Equilibrium concentration

[Cl₂] = x = 0.16 mol/L

Answer

[Cl2] = 0.16 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 33.59 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.897·(120 − Tf) = 400·4.18·(Tf − 22)

Solve for the final temperature

Tf = (224.3·120 + 1672·22)/(224.3 + 1672) = 33.59 °C

Answer

Tf = 33.59 °C
12.Calorimetry & enthalpy

Answer: q = 1007 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [3·(−393.5) + 4·(−285.8)] − [1·(−103.8) + 5·0] = −2220 kJ

Heat for the given mass

n = 20/44.1 = 0.4535 mol
q = n·|ΔH°/1| = 0.4535·2220 = 1007 kJ

Answer

q = 1007 kJ
13.Reaction kinetics

Answer: t = 149.8 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.05

Solve for the time

t = −ln(1 − X)/k = −ln(0.05)/0.02 = 149.8 min

Answer

t = 149.8 min
14.Reaction kinetics

Answer: n = 0.5

Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.

Ratios

r2/r1 = 0.02/0.01 = 2
C2/C1 = 0.8/0.2 = 4

Order

n = ln(2)/ln(4) = 0.5

Answer

n = 0.5
15.Reactor sizing (CSTR & PFR)

Answer: V = 17.33 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.75))/0.4 = 1.386/0.4 = 3.466 min

Volume

V = Q·τ = 5·3.466 = 17.33 L

Answer

V = 17.33 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 97.22 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 500/10 = 50 min, kτ = 0.1·50 = 5

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 5) = 0.1667
C2/CA0 = 1/(1 + kτ)² = 0.02778
X = 1 − 0.02778 = 97.22%

Answer

X = 97.22%
17.Heat exchangers (LMTD)

Answer: A = 2.857 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 110 − 15 = 95 K
ΔT₂ = Th,out − Tc,out = 60 − 40 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (95 − 20)/ln(95/20) = 48.13 K

Area

A = Q̇/(U·ΔTlm) = 110000/(800·48.13) = 2.857 m²

Answer

A = 2.857 m²
18.Heat exchangers (LMTD)

Answer: Th,out = 125 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

4·(165 − Th,out) = 1.6·(Th,out − 25)
Th,out = (4·165 + 1.6·25)/(4 + 1.6) = 125 °C

Answer

Th,out = 125 °C

Heat transferred: Q̇ = 160 kW; the cold stream leaves at 65 °C.

19.Heat conduction

Answer: Q̇ = 1064 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.96·20) = 0.005208 K/W
R2 = L2/(k2A) = (75/1000)/(0.17·20) = 0.02206 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 29/0.02727 = 1064 W

Answer

Q̇ = 1064 W
20.Heat conduction

Answer: Q̇ = 156.8 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·10) = 0.0125 K/W
R1 = L1/(k1A) = (50/1000)/(0.035·10) = 0.1429 K/W
R2 = L2/(k2A) = (100/1000)/(1.4·10) = 0.007143 K/W
Ro = 1/(hoA) = 1/(30·10) = 0.003333 K/W
ΣR = 0.1658 K/W

Heat loss

Q̇ = (20 − (-6))/0.1658 = 156.8 W

Answer

Q̇ = 156.8 W
21.Pipe friction & head loss

Answer: hf = 12.39 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 1.8²/(2·9.81) = 0.1651 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.025·(150/0.05)·1.8²/(2·9.81) = 12.39 m

Answer

hf = 12.39 m
22.Pipe friction & head loss

Answer: H = 0.7134 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.075/0.07069 = 1.061 m/s
V²/(2g) = 0.05738 m

Loss coefficients

f·L/D = 0.025·100/0.3 = 8.333
ΣK = 0.5 + 2·0.3 + 2 = 3.1

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 8.333 + 3.1)·0.05738 = 0.7134 m

Answer

H = 0.7134 m
23.Pumps & pump power

Answer: η = 64.63 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.01·56 = 5.494 kW

Efficiency

η = Ph/Pshaft = 5.494/8.5 = 64.63%

Answer

η = 64.63%
24.Pumps & pump power

Answer: Pshaft = 7.559 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.02/0.007854 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (18 + 8)·0.3305 = 8.593 m

Pump head

H = Δz + hL = 23 + 8.593 = 31.59 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.02·31.59/0.82 = 7.559 kW

Answer

Pshaft = 7.559 kW

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