FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 11000 kg/h · 35% sugarStream 2ṁ₂ = ? · 15% sugarProduct20% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% sugar? Find ṁ2.

ṁ1 = 1000 kg/hx1 = 35 %x2 = 15 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1000 kg/h · 19% saltProduct PP = ? · 55%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 1000 kg/hxF = 19 %xP = 55 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 150 °C110 °Cwater · 25 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 150 → 110 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 160 °C70 °Cwater · 15 °C60 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 160 → 70 °Ct: 15 → 60 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
290 g of CO₂V = 10 LT = 45 °CP = ?

A tank of 10 L contains 290 g of CO₂ at 45 °C. Treat it as an ideal gas and find the pressure P.

m = 290 gM = 44.01 g/molV = 10 LT = 45 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
N₂, M = 28.01 g/molP = 150 kPaT = 40 °Cρ = ?

Find the density ρ of N₂ at 150 kPa and 40 °C, treating it as an ideal gas.

M = 28.01 g/molP = 150 kPaT = 40 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(NaCl)m(NaCl)÷ M(X)× 2/ν× M(NaCl)

30 g of Na and 20 g of Cl2 react according to 2Na + Cl2 → 2NaCl. What mass m of NaCl can form?

M(Na) = 22.99M(Cl2) = 70.9M(NaCl) = 58.44 g/mol
m = g
8.StoichiometryHard
m(Al)n(Al)n(AlCl3​)m(AlCl3​)÷ M(Al)× 2/2× M(AlCl3​)

In the reaction 2Al + 3Cl2 → 2AlCl3, 20 g of Al reacts completely (the other reactants are in excess) and 84.01 g of AlCl3 is collected. Find the percent yield Y.

M(Al) = 26.98 g/molM(AlCl3) = 133.33 g/molactual: 84.01 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.20.20C−x−x+2xE0.2 − x0.2 − x2x

0.2 mol/L of H₂ and 0.2 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 4. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.2 mol/LKc = 4
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.100C−x+x+xE0.1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.1 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.1 mol/LKc = 0.1
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 150 gT = 150 °Cc = 0.385 J/(g·°C)Waterm = 100 gT = 19 °Cc = 4.18 J/(g·°C)

A 150 g block of copper (c = 0.385 J/(g·°C)) at 150 °C is dropped into 100 g of water (c = 4.18 J/(g·°C)) at 19 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.385 J/(g·°C)Tmetal = 150 °Cmwater = 100 gTwater = 19 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2CH3​OH + 3O₂reactants2CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l).

ΔH°f(CH3OH) = −238.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)15 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.25 L/(mol·min) and starts at 0.5 mol/L. Find the concentration CA after 15 min.

k = 0.25 L/(mol·min)CA0 = 0.5 mol/Lt = 15 min
CA = mol/L
14.Reaction kineticsHard
CA0​ (mol/L)r (mol/(L·s))run 10.50.02run 220.08n = ?

Two experiments measure the initial rate of A → products. With CA0 = 0.5 mol/L the rate is 0.02 mol/(L·s); with CA0 = 2 mol/L it is 0.08 mol/(L·s). Find the reaction order n with respect to A.

CA0,1 = 0.5 mol/Lr1 = 0.02 mol/(L·s)CA0,2 = 2 mol/Lr2 = 0.08 mol/(L·s)
n =
15.Reactor sizing (CSTR & PFR)Medium
QX = 90%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 90% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 90%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 800 LV = 800 LQ = 50 L/minX = ?

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in two equal CSTRs in series, each of 800 L. The feed rate is 50 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 800 L (×2)Q = 50 L/mink = 0.2 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT85 °C45 °C15 °C30 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 350 kW. The hot fluid cools from 85 to 45 °C and the cold fluid heats from 15 to 30 °C. The overall heat transfer coefficient is 800 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 350 kWU = 800 W/(m²·K)Th: 85 → 45 °CTc: 15 → 30 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT110 °C25 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 110 °C on the outside of the tubes of a condenser with a heat transfer area of 6 m² and U = 1000 W/(m²·K). Cooling water (1 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 25 °C. Find the water outlet temperature Tc,out.

Ts = 110 °CA = 6 m²U = 1000 W/(m²·K)ṁ = 1 kg/scp = 4.18 kJ/(kg·K)Tc,in = 25 °C
Tc,out = °C
19.Heat conductionMedium
Expanded polystyrene, k = 0.035250 mmGlass, k = 0.9625 mm16 °C5 °CTi​ = ?Q̇

A wall is made of 250 mm of expanded polystyrene and 25 mm of glass, with an area of 20 m². The outer faces are at 16 °C and 5 °C. Find the temperature Ti at the interface between the two layers.

L1 = 250 mm, k1 = 0.035 W/(m·K)L2 = 25 mm, k2 = 0.96 W/(m·K)A = 20 m²T1 = 16 °CT3 = 5 °C
Ti = °C
20.Heat conductionHard
Concrete, k = 1.4100 mmMineral wool, k = 0.0425 mmroom 22 °Coutside -9 °CQ̇ = ?

A wall of 100 mm concrete and 25 mm mineral wool separates a room at 22 °C from outside air at -9 °C. The convection coefficients are 8 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 10 m². Find the heat loss Q̇ through the wall.

L1 = 100 mm, k1 = 1.4 W/(m·K)L2 = 25 mm, k2 = 0.04 W/(m·K)A = 10 m²hi = 8 W/(m²·K)ho = 25 W/(m²·K)Troom = 22 °CTout = -9 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 2.8 m/sD = 50 mmL = 200 mf = 0.03

Water (ρ = 1000 kg/m³) flows at 2.8 m/s through a horizontal pipe, 200 m long, with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.03 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2.8 m/sL = 200 mD = 50 mmf = 0.03ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 10free outletH = ?L = 150 m, D = 200 mm, f = 0.0152× bend (K = 0.3)

A pipe 150 m long with an inside diameter of 200 mm (Darcy friction factor f = 0.015) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 10). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 80 L/s?

Q = 80 L/sL = 150 mD = 200 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 10
H = m
23.Pumps & pump powerMedium
PQ = 80 L/sH = 32 m

A pump with an efficiency of 65% delivers 80 L/s of water (ρ = 1000 kg/m³) against a head of 32 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 80 L/sH = 32 mη = 65%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 50 L/sΔz = 30 mL = 200 m, D = 150 mm, f = 0.025, ΣK = 8

A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 30 m higher. The pipe is 200 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.025; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 50 L/sΔz = 30 mL = 200 mD = 150 mmf = 0.025ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 3000 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 1000·(35 − 20)/(20 − 15) = 3000 kg/h

Answer

ṁ2 = 3000 kg/h
2.Mass balance

Answer: P = 345.5 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1000·19/55 = 345.5 kg/h

Answer

P = 345.5 kg/h
3.Energy balance

Answer: tout = 36.67 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 0.5·2.44·(150 − 110) = 48.8 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 48.8/(1·4.18) = 36.67 °C

Answer

tout = 36.67 °C
4.Energy balance

Answer: ṁc = 0.4962 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.44·(160 − 70) = 109.8 kW

Heat that reaches the water

Qc = (1 − 0.15)·109.8 = 93.33 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 93.33/(4.18·45) = 0.4962 kg/s

Answer

ṁc = 0.4962 kg/s
5.Ideal gas law

Answer: P = 1743 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 290/44.01 = 6.589 mol
T = 45 + 273.15 = 318.1 K

Pressure

P = nRT/V = 6.589·8.314·318.1/0.01 = 1743 kPa

Answer

P = 1743 kPa
6.Ideal gas law

Answer: ρ = 1.614 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 40 + 273.15 = 313.1 K

Density

ρ = 150·28.01/(8.314·313.1) = 1.614 kg/m³

Answer

ρ = 1.614 kg/m³
7.Stoichiometry

Answer: m = 32.97 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Na) = 30/22.99 = 1.305 mol
n(Cl2) = 20/70.9 = 0.2821 mol

Limiting reactant

1.305/2 = 0.6525, 0.2821/1 = 0.2821 → Cl2

Mass of product

n(NaCl) = 0.2821·2 = 0.5642 mol
m = 0.5642·58.44 = 32.97 g

Answer

m = 32.97 g
8.Stoichiometry

Answer: Y = 85 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Al) = 20/26.98 = 0.7413 mol
m = 0.7413·2/2·133.33 = 98.84 g

Percent yield

Y = 84.01/98.84·100 = 85%

Answer

Y = 85%
9.Chemical equilibrium

Answer: [H2] = 0.1 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

4 = (2x)²/(0.2 − x)²

Take the square root

2 = 2x/(0.2 − x) → x = 0.2·2/(2 + 2) = 0.1 mol/L

Equilibrium concentration

[H₂] = 0.2 − x = 0.1 mol/L

Answer

[H2] = 0.1 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.0618 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.1 = x²/(0.1 − x) → x² + 0.1·x − 0.01 = 0

Solve the quadratic

x = (−0.1 + √(0.1² + 4·0.01))/2 = 0.0618 mol/L

Equilibrium concentration

[Cl₂] = x = 0.0618 mol/L

Answer

[Cl2] = 0.0618 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 34.9 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.385·(150 − Tf) = 100·4.18·(Tf − 19)

Solve for the final temperature

Tf = (57.75·150 + 418·19)/(57.75 + 418) = 34.9 °C

Answer

Tf = 34.9 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −1453 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 4·(−285.8)] − [2·(−238.7) + 3·0] = −1453 kJ

Answer

ΔH° = −1453 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.1739 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 2 + 0.25·15 = 5.75 L/mol
CA = 1/5.75 = 0.1739 mol/L

Answer

CA = 0.1739 mol/L
14.Reaction kinetics

Answer: n = 1

Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.

Ratios

r2/r1 = 0.08/0.02 = 4
C2/C1 = 2/0.5 = 4

Order

n = ln(4)/ln(4) = 1

Answer

n = 1
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 3.909

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.9/0.1 = 9
PFR: k·τ = ln(1/(1 − X)) = ln(10) = 2.303

Ratio of volumes

VCSTR/VPFR = 9/2.303 = 3.909

Answer

VCSTR/VPFR = 3.909

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 94.33 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 800/50 = 16 min, kτ = 0.2·16 = 3.2

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 3.2) = 0.2381
C2/CA0 = 1/(1 + kτ)² = 0.05669
X = 1 − 0.05669 = 94.33%

Answer

X = 94.33%
17.Heat exchangers (LMTD)

Answer: A = 12.25 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 85 − 15 = 70 K
ΔT₂ = Th,out − Tc,out = 45 − 30 = 15 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (70 − 15)/ln(70/15) = 35.7 K

Area

A = Q̇/(U·ΔTlm) = 350000/(800·35.7) = 12.25 m²

Answer

A = 12.25 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 89.77 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 1000·6/(1·4180) = 1.435

Outlet temperature

ΔT₂ = ΔT₁·e−1.435 = 85·0.238 = 20.23 K
Tc,out = 110 − 20.23 = 89.77 °C

Answer

Tc,out = 89.77 °C

Heat transferred: Q̇ = 270.7 kW.

19.Heat conduction

Answer: Ti = 5.04 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.035·20) = 0.3571 K/W
R2 = L2/(k2A) = (25/1000)/(0.96·20) = 0.001302 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 11/0.3584 = 30.69 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 16 − 30.69·0.3571 = 5.04 °C

Answer

Ti = 5.04 °C
20.Heat conduction

Answer: Q̇ = 359.9 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·10) = 0.0125 K/W
R1 = L1/(k1A) = (100/1000)/(1.4·10) = 0.007143 K/W
R2 = L2/(k2A) = (25/1000)/(0.04·10) = 0.0625 K/W
Ro = 1/(hoA) = 1/(25·10) = 0.004 K/W
ΣR = 0.08614 K/W

Heat loss

Q̇ = (22 − (-9))/0.08614 = 359.9 W

Answer

Q̇ = 359.9 W
21.Pipe friction & head loss

Answer: Δp = 470.4 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.03·(200/0.05)·2.8²/(2·9.81) = 47.95 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·47.95 = 470400 Pa = 470.4 kPa

Answer

Δp = 470.4 kPa
22.Pipe friction & head loss

Answer: H = 7.717 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Loss coefficients

f·L/D = 0.015·150/0.2 = 11.25
ΣK = 0.5 + 2·0.3 + 10 = 11.1

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 11.25 + 11.1)·0.3305 = 7.717 m

Answer

H = 7.717 m
23.Pumps & pump power

Answer: Pshaft = 38.64 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.08·32 = 25.11 kW

Shaft power

Pshaft = Ph/η = 25.11/0.65 = 38.64 kW

Answer

Pshaft = 38.64 kW
24.Pumps & pump power

Answer: H = 46.87 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.05/0.01767 = 2.829 m/s
V²/(2g) = 0.408 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (33.33 + 8)·0.408 = 16.87 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 30 + 16.87 = 46.87 m

Answer

H = 46.87 m

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