Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% NaOH? Find ṁ2.
An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.
Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot glycol mix heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
What volume V does 470 g of CO₂ occupy at 550 kPa and 10 °C? Treat it as an ideal gas.
A fixed amount of O₂ goes from 150 kPa, 5 L, 15 °C to 300 kPa and 180 °C. Find the new volume V2.
4 g of C3H8 and 48 g of O2 react according to C3H8 + 5O2 → 3CO2 + 4H2O. What mass m of H2O can form?
In the reaction CH4 + 2O2 → CO2 + 2H2O, 4 g of CH4 reacts completely (the other reactants are in excess) and 9.33 g of CO2 is collected. Find the percent yield Y.
0.2 mol/L of H₂ and 0.2 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [H2].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.2 at the reaction temperature. A container starts with 0.8 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].
A 250 g block of zinc (c = 0.388 J/(g·°C)) at 120 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 20 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find the heat q released when 50 g of C3H8 (M = 44.1 g/mol) burns completely: C3H8 + 5O₂ → 3CO₂ + 4H₂O(l). Give q as a positive number.
A first-order reaction in a batch reactor has k = 0.3 min⁻¹. How long does it take to reach 99% conversion? Find t.
A reaction has a rate constant of 0.05 min⁻¹ at 35 °C and an activation energy of 40 kJ/mol. Find the rate constant k2 at 75 °C.
A first-order liquid-phase reaction must reach 75% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.
A first-order liquid-phase reaction (k = 0.3 min⁻¹) runs in a 150 L plug-flow reactor (PFR) fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.
A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 590 kW. The hot fluid cools from 90 to 40 °C and the cold fluid heats from 25 to 45 °C. The LMTD correction factor for this arrangement is F = 0.9, and U = 800 W/(m²·K). Find the heat transfer area A needed.
Hot oil (2 kg/s, cp = 2.1 kJ/(kg·K)) cools from 130 to 105 °C in a counter-flow exchanger. It heats 3 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 15 °C. With U = 1500 W/(m²·K), find the heat transfer area A needed.
A wall is made of 250 mm of expanded polystyrene and 25 mm of wood, with an area of 20 m². The outer faces are at 23 °C and -3 °C. Find the heat flow Q̇ through the wall.
A wall of 250 mm expanded polystyrene and 150 mm gypsum board separates a room at 20 °C from outside air at -7 °C. The convection coefficients are 6 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 20 m². Find the heat loss Q̇ through the wall.
Water (ρ = 1000 kg/m³) flows at 1.6 m/s through a horizontal pipe, 100 m long, with an inside diameter of 300 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.
A pipe 150 m long with an inside diameter of 150 mm (Darcy friction factor f = 0.022) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each) and a valve (K = 5). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 25 L/s?
A pump delivers 80 L/s of water (ρ = 1000 kg/m³) against a head of 48 m. The pump efficiency is 60% and the electric motor driving it has an efficiency of 94%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.
A pump moves 100 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 13 m higher. The pipe is 300 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 80%. Find the shaft power Pshaft in kW.
Answer: ṁ2 = 300 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: W = 2300 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 26.75 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 1.952 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: V = 45.71 L
Ideal gas law: PV = nRT, with n = m/M.
Answer: V2 = 3.932 L
Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.
Answer: m = 6.538 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 85.01 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [H2] = 0.04279 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [Cl2] = 0.3123 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 28.49 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: q = 2517 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: t = 15.35 min
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: k2 = 0.3006 min⁻¹
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: VCSTR/VPFR = 2.164
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
The gap grows quickly at high conversion.
Answer: X = 67.53 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 30.01 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: A = 0.7137 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: Q̇ = 71.33 W
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Q̇ = 65.65 W
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Δp = 6.4 kPa
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.
Answer: H = 2.999 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.
Answer: Pel = 66.79 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: Pshaft = 23.46 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
This is independent practice material. ExamProblems is not affiliated with or endorsed by the organisation that runs this exam, and the exam name is used only to describe the content. The FE exam is run by NCEES, which is not affiliated with ExamProblems and does not endorse it.
ExamProblems · examproblems.com/courses/fe-exam-chemical