FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1250 kg/h · 35% sugarStream 2ṁ₂ = ? · 5% sugarProduct15% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 15% sugar? Find ṁ2.

ṁ1 = 250 kg/hx1 = 35 %x2 = 5 %x3 = 15 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2400 kg/h · 7% NaOHProduct P50% NaOHVapour W (pure water)W = ? kg/h

An evaporator concentrates a NaOH solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 2400 kg/hxF = 7 %xP = 50 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 120 °C70 °Cwater · 10 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2 kg/scp,h = 2.1 kJ/(kg·K)Th: 120 → 70 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 140 °C100 °Cwater · 25 °C55 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 100 °Ct: 25 → 55 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
180 g of O₂V = 10 LT = 45 °CP = ?

A tank of 10 L contains 180 g of O₂ at 45 °C. Treat it as an ideal gas and find the pressure P.

m = 180 gM = 32 g/molV = 10 LT = 45 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
CO₂, M = 44.01 g/molP = 250 kPaT = 80 °Cρ = ?

Find the density ρ of CO₂ at 250 kPa and 80 °C, treating it as an ideal gas.

M = 44.01 g/molP = 250 kPaT = 80 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(Fe)m(Fe)÷ M(X)× 2/ν× M(Fe)

6 g of Fe2O3 and 48 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of Fe can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(Fe) = 55.85 g/mol
m = g
8.StoichiometryHard
m(CaCO3​)n(CaCO3​)n(CO2​)m(CO2​)÷ M(CaCO3​)× 1/1× M(CO2​)

In the reaction CaCO3 → CaO + CO2, 12 g of CaCO3 reacts completely (the other reactants are in excess) and 3.69 g of CO2 is collected. Find the percent yield Y.

M(CaCO3) = 100.09 g/molM(CO2) = 44.01 g/molactual: 3.69 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII110C−x−x+2xE1 − x1 − x2x

1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 1 mol/LKc = 9
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I1.500C−x+x+xE1.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.01 at the reaction temperature. A container starts with 1.5 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 1.5 mol/LKc = 0.01
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 150 gT = 120 °Cc = 0.388 J/(g·°C)Waterm = 200 gT = 25 °Cc = 4.18 J/(g·°C)

A 150 g block of zinc (c = 0.388 J/(g·°C)) at 120 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 25 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.388 J/(g·°C)Tmetal = 120 °Cmwater = 200 gTwater = 25 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H20 g CH4​CH4​ + 2O₂reactantsCO₂ + 2H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 20 g of CH4 (M = 16.04 g/mol) burns completely: CH4 + 2O₂ → CO₂ + 2H₂O(l). Give q as a positive number.

ΔH°f(CH4) = −74.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)2 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.8 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 2 min.

k = 0.8 L/(mol·min)CA0 = 2 mol/Lt = 2 min
CA = mol/L
14.Reaction kineticsHard
Tk30 °C0.00255 °C?

A reaction has a rate constant of 0.002 min⁻¹ at 30 °C and an activation energy of 50 kJ/mol. Find the rate constant k2 at 55 °C.

k1 = 0.002 min⁻¹T1 = 30 °CT2 = 55 °CEa = 50 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 25 L/minX = 75%V = ?, k = 0.1 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.1 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 25 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 75% conversion of A.

Q = 25 L/mink = 0.1 min⁻¹X = 75%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 1000 LV = 1000 LQ = 80 L/minX = ?

A first-order liquid-phase reaction (k = 0.15 min⁻¹) runs in two equal CSTRs in series, each of 1000 L. The feed rate is 80 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 1000 L (×2)Q = 80 L/mink = 0.15 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT105 °C25 °C50 °CΔT₁ΔT₂condensing steam

In a condenser, steam condenses at a constant 105 °C on the outside of the tubes. Cooling water (4 kg/s, cp = 4.18 kJ/(kg·K)) flows through the tubes and heats from 25 to 50 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.

Ts = 105 °Cṁ = 4 kg/scp = 4.18 kJ/(kg·K)Tc: 25 → 50 °CU = 1500 W/(m²·K)
A = m²
18.Heat exchangers (LMTD)Hard
lengthT165 °C??20 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 1 kW/K. The hot stream enters at 165 °C and the cold stream at 20 °C. The exchanger has A = 1.5 m² and U = 300 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 1 kW/KTh,in = 165 °CTc,in = 20 °CA = 1.5 m²U = 300 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Gypsum board, k = 0.17200 mmWood, k = 0.1725 mm15 °C-15 °CTi​ = ?Q̇

A wall is made of 200 mm of gypsum board and 25 mm of wood, with an area of 20 m². The outer faces are at 15 °C and -15 °C. Find the temperature Ti at the interface between the two layers.

L1 = 200 mm, k1 = 0.17 W/(m·K)L2 = 25 mm, k2 = 0.17 W/(m·K)A = 20 m²T1 = 15 °CT3 = -15 °C
Ti = °C
20.Heat conductionHard
Expanded polystyrene, k = 0.035100 mmGypsum board, k = 0.17150 mmroom 22 °Coutside 5 °CQ̇

A wall of 100 mm expanded polystyrene and 150 mm gypsum board separates a room at 22 °C from outside air at 5 °C. The convection coefficients are 8 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 6 m². Find the overall heat transfer coefficient U of the wall.

L1 = 100 mm, k1 = 0.035 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 6 m²hi = 8 W/(m²·K)ho = 30 W/(m²·K)Troom = 22 °CTout = 5 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 2.4 m/sD = 150 mmL = 200 mf = 0.02

Water flows at a mean velocity of 2.4 m/s through a pipe 200 m long with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the friction head loss hf.

V = 2.4 m/sL = 200 mD = 150 mmf = 0.02g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10free outletH = ?L = 200 m, D = 250 mm, f = 0.0254× bend (K = 0.3)

A pipe 200 m long with an inside diameter of 250 mm (Darcy friction factor f = 0.025) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each) and a valve (K = 10). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 100 L/s?

Q = 100 L/sL = 200 mD = 250 mmf = 0.025Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 10
H = m
23.Pumps & pump powerMedium
PQ = 30 L/sH = 28 m

A pump with an efficiency of 60% delivers 30 L/s of water (ρ = 1000 kg/m³) against a head of 28 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 30 L/sH = 28 mη = 60%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 80 L/sΔz = 32 mL = 200 m, D = 200 mm, f = 0.025, ΣK = 8

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 32 m higher. The pipe is 200 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.025; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 80 L/sΔz = 32 mL = 200 mD = 200 mmf = 0.025ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 500 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 250·(35 − 15)/(15 − 5) = 500 kg/h

Answer

ṁ2 = 500 kg/h
2.Mass balance

Answer: W = 2064 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2400·7/50 = 336 kg/h

Total balance

W = F − P = 2400 − 336 = 2064 kg/h

Answer

W = 2064 kg/h
3.Energy balance

Answer: tout = 110.5 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2·2.1·(120 − 70) = 210 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 210/(0.5·4.18) = 110.5 °C

Answer

tout = 110.5 °C
4.Energy balance

Answer: ṁc = 0.6616 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1·2.44·(140 − 100) = 97.6 kW

Heat that reaches the water

Qc = (1 − 0.15)·97.6 = 82.96 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 82.96/(4.18·30) = 0.6616 kg/s

Answer

ṁc = 0.6616 kg/s
5.Ideal gas law

Answer: P = 1488 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 180/32 = 5.625 mol
T = 45 + 273.15 = 318.1 K

Pressure

P = nRT/V = 5.625·8.314·318.1/0.01 = 1488 kPa

Answer

P = 1488 kPa
6.Ideal gas law

Answer: ρ = 3.747 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 80 + 273.15 = 353.1 K

Density

ρ = 250·44.01/(8.314·353.1) = 3.747 kg/m³

Answer

ρ = 3.747 kg/m³
7.Stoichiometry

Answer: m = 4.197 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 6/159.69 = 0.03757 mol
n(CO) = 48/28.01 = 1.714 mol

Limiting reactant

0.03757/1 = 0.03757, 1.714/3 = 0.5712 → Fe2O3

Mass of product

n(Fe) = 0.03757·2 = 0.07515 mol
m = 0.07515·55.85 = 4.197 g

Answer

m = 4.197 g
8.Stoichiometry

Answer: Y = 69.93 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(CaCO3) = 12/100.09 = 0.1199 mol
m = 0.1199·1/1·44.01 = 5.276 g

Percent yield

Y = 3.69/5.276·100 = 69.93%

Answer

Y = 69.93%
9.Chemical equilibrium

Answer: [HI] = 1.2 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(1 − x)²

Take the square root

3 = 2x/(1 − x) → x = 1·3/(2 + 3) = 0.6 mol/L

Equilibrium concentration

[HI] = 2x = 1.2 mol/L

Answer

[HI] = 1.2 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 1.382 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.01 = x²/(1.5 − x) → x² + 0.01·x − 0.015 = 0

Solve the quadratic

x = (−0.01 + √(0.01² + 4·0.015))/2 = 0.1176 mol/L

Equilibrium concentration

[PCl₅] = 1.5 − 0.1176 = 1.382 mol/L

Answer

[PCl5] = 1.382 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 31.18 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.388·(120 − Tf) = 200·4.18·(Tf − 25)

Solve for the final temperature

Tf = (58.2·120 + 836·25)/(58.2 + 836) = 31.18 °C

Answer

Tf = 31.18 °C
12.Calorimetry & enthalpy

Answer: q = 1110 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [1·(−393.5) + 2·(−285.8)] − [1·(−74.8) + 2·0] = −890.3 kJ

Heat for the given mass

n = 20/16.04 = 1.247 mol
q = n·|ΔH°/1| = 1.247·890.3 = 1110 kJ

Answer

q = 1110 kJ
13.Reaction kinetics

Answer: CA = 0.4762 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 0.8·2 = 2.1 L/mol
CA = 1/2.1 = 0.4762 mol/L

Answer

CA = 0.4762 mol/L
14.Reaction kinetics

Answer: k2 = 0.009066 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 303.1 K, T2 = 328.1 K

Arrhenius ratio

ln(k2/k1) = −(50000/8.314)·(1/328.1 − 1/303.1) = 1.511
k2 = 0.002·e1.511 = 0.009066 min⁻¹

Answer

k2 = 0.009066 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: V = 346.6 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.75))/0.1 = 1.386/0.1 = 13.86 min

Volume

V = Q·τ = 25·13.86 = 346.6 L

Answer

V = 346.6 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 87.9 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 1000/80 = 12.5 min, kτ = 0.15·12.5 = 1.875

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 1.875) = 0.3478
C2/CA0 = 1/(1 + kτ)² = 0.121
X = 1 − 0.121 = 87.9%

Answer

X = 87.9%
17.Heat exchangers (LMTD)

Answer: A = 4.177 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty from the water side

Q̇ = 4·4.18·(50 − 25) = 418 kW

End temperature differences

ΔT₁ = 105 − 25 = 80 K
ΔT₂ = 105 − 50 = 55 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (80 − 55)/ln(80/55) = 66.72 K

Area

A = Q̇/(U·ΔTlm) = 418000/(1500·66.72) = 4.177 m²

Answer

A = 4.177 m²
18.Heat exchangers (LMTD)

Answer: Th,out = 120 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

1·(165 − Th,out) = 0.45·(Th,out − 20)
Th,out = (1·165 + 0.45·20)/(1 + 0.45) = 120 °C

Answer

Th,out = 120 °C

Heat transferred: Q̇ = 45 kW; the cold stream leaves at 65 °C.

19.Heat conduction

Answer: Ti = −11.67 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (200/1000)/(0.17·20) = 0.05882 K/W
R2 = L2/(k2A) = (25/1000)/(0.17·20) = 0.007353 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 30/0.06618 = 453.3 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 15 − 453.3·0.05882 = −11.67 °C

Answer

Ti = −11.67 °C
20.Heat conduction

Answer: U = 0.2566 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·6) = 0.02083 K/W
R1 = L1/(k1A) = (100/1000)/(0.035·6) = 0.4762 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·6) = 0.1471 K/W
Ro = 1/(hoA) = 1/(30·6) = 0.005556 K/W
ΣR = 0.6496 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(6·0.6496) = 0.2566 W/(m²·K)

Answer

U = 0.2566 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 7.829 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 2.4²/(2·9.81) = 0.2936 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.02·(200/0.15)·2.4²/(2·9.81) = 7.829 m

Answer

hf = 7.829 m
22.Pipe friction & head loss

Answer: H = 6.917 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.1/0.04909 = 2.037 m/s
V²/(2g) = 0.2115 m

Loss coefficients

f·L/D = 0.025·200/0.25 = 20
ΣK = 0.5 + 4·0.3 + 10 = 11.7

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 20 + 11.7)·0.2115 = 6.917 m

Answer

H = 6.917 m
23.Pumps & pump power

Answer: Pshaft = 13.73 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.03·28 = 8.24 kW

Shaft power

Pshaft = Ph/η = 8.24/0.6 = 13.73 kW

Answer

Pshaft = 13.73 kW
24.Pumps & pump power

Answer: H = 42.91 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (25 + 8)·0.3305 = 10.91 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 32 + 10.91 = 42.91 m

Answer

H = 42.91 m

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