FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1600 kg/h · 50% sugarStream 2ṁ₂ = ? · 15% sugarProduct35% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% sugar? Find ṁ2.

ṁ1 = 600 kg/hx1 = 50 %x2 = 15 %x3 = 35 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F3500 kg/h · 15% NaOHProduct PP = ? · 50%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 3500 kg/hxF = 15 %xP = 50 %
P = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 170 °C140 °Cwater · 30 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 170 → 140 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 170 °C130 °Cwater · 30 °C55 °C · ṁ = ?10% lost

Hot glycol mix heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 170 → 130 °Ct: 30 → 55 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
130 g of CO₂P = 450 kPaT = 45 °CV = ?

What volume V does 130 g of CO₂ occupy at 450 kPa and 45 °C? Treat it as an ideal gas.

m = 130 gM = 44.01 g/molP = 450 kPaT = 45 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of N₂ goes from 400 kPa, 5 L, 10 °C to 300 kPa and 210 °C. Find the new volume V2.

P1 = 400 kPaV1 = 5 LT1 = 10 °CP2 = 300 kPaT2 = 210 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 4/ν× M(H2​O)

6 g of C3H8 and 80 g of O2 react according to C3H8 + 5O2 → 3CO2 + 4H2O. What mass m of H2O can form?

M(C3H8) = 44.1M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(Fe2​O3​)n(Fe2​O3​)n(CO2​)m(CO2​)÷ M(Fe2​O3​)× 3/1× M(CO2​)

In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 8 g of Fe2O3 reacts completely (the other reactants are in excess) and 5.42 g of CO2 is collected. Find the percent yield Y.

M(Fe2O3) = 159.69 g/molM(CO2) = 44.01 g/molactual: 5.42 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.20.20C−x−x+2xE0.2 − x0.2 − x2x

0.2 mol/L of H₂ and 0.2 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 64. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.2 mol/LKc = 64
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.200C−x+x+xE0.2 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.1 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.2 mol/LKc = 0.1
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 75 gT = 190 °Cc = 0.388 J/(g·°C)Waterm = 200 gT = 22 °Cc = 4.18 J/(g·°C)

A 75 g block of zinc (c = 0.388 J/(g·°C)) at 190 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 75 gcmetal = 0.388 J/(g·°C)Tmetal = 190 °Cmwater = 200 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC6​H12​O6​ + 6O₂reactants6CO₂ + 6H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l).

ΔH°f(C6H12O6) = −1274 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?95%

A first-order reaction in a batch reactor has k = 0.1 min⁻¹. How long does it take to reach 95% conversion? Find t.

k = 0.1 min⁻¹X = 95 %
t = min
14.Reaction kineticsHard
Tk30 °Ck1​?10·k1​

A reaction has an activation energy of 75 kJ/mol. At 30 °C it is too slow. To what temperature T2 (in °C) must it be heated to make it 10 times faster?

Ea = 75 kJ/molT1 = 30 °Ck2/k1 = 10R = 8.314 J/(mol·K)
T2 = °C
15.Reactor sizing (CSTR & PFR)Medium
Q = 100 L/minX = 70%V = ?, k = 0.1 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.1 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 100 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 70% conversion of A.

Q = 100 L/mink = 0.1 min⁻¹X = 70%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 400 LV = 400 LQ = 100 L/minX = ?

A first-order liquid-phase reaction (k = 0.1 min⁻¹) runs in two equal CSTRs in series, each of 400 L. The feed rate is 100 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 400 L (×2)Q = 100 L/mink = 0.1 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT100 °C15 °C60 °CΔT₁ΔT₂condensing steam

In a condenser, steam condenses at a constant 100 °C on the outside of the tubes. Cooling water (2 kg/s, cp = 4.18 kJ/(kg·K)) flows through the tubes and heats from 15 to 60 °C. The overall heat transfer coefficient is 1000 W/(m²·K). Find the heat transfer area A needed.

Ts = 100 °Cṁ = 2 kg/scp = 4.18 kJ/(kg·K)Tc: 15 → 60 °CU = 1000 W/(m²·K)
A = m²
18.Heat exchangers (LMTD)Hard
lengthT130 °C80 °C59.86 °C15 °CΔT₁ΔT₂counter-flow

Hot oil (1.5 kg/s, cp = 2.5 kJ/(kg·K)) cools from 130 to 80 °C in a counter-flow exchanger. It heats 1 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 15 °C. With U = 800 W/(m²·K), find the heat transfer area A needed.

ṁh = 1.5 kg/scp,h = 2.5 kJ/(kg·K)Th: 130 → 80 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 15 °CU = 800 W/(m²·K)
A = m²
19.Heat conductionMedium
Expanded polystyrene, k = 0.03550 mmWood, k = 0.17100 mm16 °C-12 °CQ̇ = ?

A wall is made of 50 mm of expanded polystyrene and 100 mm of wood, with an area of 20 m². The outer faces are at 16 °C and -12 °C. Find the heat flow Q̇ through the wall.

L1 = 50 mm, k1 = 0.035 W/(m·K)L2 = 100 mm, k2 = 0.17 W/(m·K)A = 20 m²T1 = 16 °CT3 = -12 °C
Q̇ = W
20.Heat conductionHard
Wood, k = 0.1750 mmGlass, k = 0.9675 mmroom 22 °Coutside -8 °CTs​ = ?Q̇

A wall of 50 mm wood and 75 mm glass separates a room at 22 °C from outside air at -8 °C. The convection coefficients are 6 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 12 m². Find the temperature Ts of the inside surface of the wall.

L1 = 50 mm, k1 = 0.17 W/(m·K)L2 = 75 mm, k2 = 0.96 W/(m·K)A = 12 m²hi = 6 W/(m²·K)ho = 30 W/(m²·K)Troom = 22 °CTout = -8 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 2 m/sD = 50 mmL = 1000 mf = 0.015

Water (ρ = 1000 kg/m³) flows at 2 m/s through a horizontal pipe, 1000 m long, with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2 m/sL = 1000 mD = 50 mmf = 0.015ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 10free outletH = ?L = 400 m, D = 300 mm, f = 0.0224× bend (K = 0.3)

A pipe 400 m long with an inside diameter of 300 mm (Darcy friction factor f = 0.022) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each) and a valve (K = 10). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 75 L/s?

Q = 75 L/sL = 400 mD = 300 mmf = 0.022Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 10
H = m
23.Pumps & pump powerMedium
PQ = 150 L/sH = 50 m

In a test, a pump delivers 150 L/s of water (ρ = 1000 kg/m³) against a head of 50 m while its shaft takes 94.3 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 150 L/sH = 50 mPshaft = 94.3 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 80 L/sΔz = 15 mL = 500 m, D = 200 mm, f = 0.022, ΣK = 8

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 15 m higher. The pipe is 500 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 80 L/sΔz = 15 mL = 500 mD = 200 mmf = 0.022ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 450 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 600·(50 − 35)/(35 − 15) = 450 kg/h

Answer

ṁ2 = 450 kg/h
2.Mass balance

Answer: P = 1050 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3500·15/50 = 1050 kg/h

Answer

P = 1050 kg/h
3.Energy balance

Answer: tout = 37.54 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·2.1·(170 − 140) = 94.5 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 94.5/(3·4.18) = 37.54 °C

Answer

tout = 37.54 °C
4.Energy balance

Answer: ṁc = 0.6201 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·3.6·(170 − 130) = 72 kW

Heat that reaches the water

Qc = (1 − 0.1)·72 = 64.8 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 64.8/(4.18·25) = 0.6201 kg/s

Answer

ṁc = 0.6201 kg/s
5.Ideal gas law

Answer: V = 17.36 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 130/44.01 = 2.954 mol
T = 45 + 273.15 = 318.1 K

Volume

V = nRT/P = 2.954·8.314·318.1/450 = 17.36 L

Answer

V = 17.36 L
6.Ideal gas law

Answer: V2 = 11.38 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 283.1 K, T2 = 483.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 5·(400/300)·(483.1/283.1) = 11.38 L

Answer

V2 = 11.38 L
7.Stoichiometry

Answer: m = 9.807 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(C3H8) = 6/44.1 = 0.1361 mol
n(O2) = 80/32 = 2.5 mol

Limiting reactant

0.1361/1 = 0.1361, 2.5/5 = 0.5 → C3H8

Mass of product

n(H2O) = 0.1361·4 = 0.5442 mol
m = 0.5442·18.02 = 9.807 g

Answer

m = 9.807 g
8.Stoichiometry

Answer: Y = 81.94 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Fe2O3) = 8/159.69 = 0.0501 mol
m = 0.0501·3/1·44.01 = 6.614 g

Percent yield

Y = 5.42/6.614·100 = 81.94%

Answer

Y = 81.94%
9.Chemical equilibrium

Answer: [H2] = 0.04 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

64 = (2x)²/(0.2 − x)²

Take the square root

8 = 2x/(0.2 − x) → x = 0.2·8/(2 + 8) = 0.16 mol/L

Equilibrium concentration

[H₂] = 0.2 − x = 0.04 mol/L

Answer

[H2] = 0.04 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.1 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.1 = x²/(0.2 − x) → x² + 0.1·x − 0.02 = 0

Solve the quadratic

x = (−0.1 + √(0.1² + 4·0.02))/2 = 0.1 mol/L

Equilibrium concentration

[PCl₅] = 0.2 − 0.1 = 0.1 mol/L

Answer

[PCl5] = 0.1 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 27.65 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

75·0.388·(190 − Tf) = 200·4.18·(Tf − 22)

Solve for the final temperature

Tf = (29.1·190 + 836·22)/(29.1 + 836) = 27.65 °C

Answer

Tf = 27.65 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2802 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [6·(−393.5) + 6·(−285.8)] − [1·(−1274) + 6·0] = −2802 kJ

Answer

ΔH° = −2802 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 29.96 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.05

Solve for the time

t = −ln(1 − X)/k = −ln(0.05)/0.1 = 29.96 min

Answer

t = 29.96 min
14.Reaction kinetics

Answer: T2 = 55.42 °C

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T1 = 303.1 K

Solve Arrhenius for T₂

1/T2 = 1/303.1 − 8.314·ln(10)/75000 = 3.299 × 10⁻³ − 2.552 × 10⁻⁴ = 3.043 × 10⁻³ K⁻¹
T2 = 328.6 K = 55.42 °C

Answer

T2 = 55.42 °C
15.Reactor sizing (CSTR & PFR)

Answer: V = 1204 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.7))/0.1 = 1.204/0.1 = 12.04 min

Volume

V = Q·τ = 100·12.04 = 1204 L

Answer

V = 1204 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 48.98 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/100 = 4 min, kτ = 0.1·4 = 0.4

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 0.4) = 0.7143
C2/CA0 = 1/(1 + kτ)² = 0.5102
X = 1 − 0.5102 = 48.98%

Answer

X = 48.98%
17.Heat exchangers (LMTD)

Answer: A = 6.302 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty from the water side

Q̇ = 2·4.18·(60 − 15) = 376.2 kW

End temperature differences

ΔT₁ = 100 − 15 = 85 K
ΔT₂ = 100 − 60 = 40 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (85 − 40)/ln(85/40) = 59.7 K

Area

A = Q̇/(U·ΔTlm) = 376200/(1000·59.7) = 6.302 m²

Answer

A = 6.302 m²
18.Heat exchangers (LMTD)

Answer: A = 3.47 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1.5·2.5·50 = 187.5 kW
Tc,out = 15 + 187.5/(1·4.18) = 59.86 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 130 − 59.86 = 70.14 K
ΔT₂ = Th,out − Tc,in = 80 − 15 = 65 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (70.14 − 65)/ln(70.14/65) = 67.54 K

Area

A = Q̇/(U·ΔTlm) = 187500/(800·67.54) = 3.47 m²

Answer

A = 3.47 m²
19.Heat conduction

Answer: Q̇ = 277.7 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(0.035·20) = 0.07143 K/W
R2 = L2/(k2A) = (100/1000)/(0.17·20) = 0.02941 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 28/0.1008 = 277.7 W

Answer

Q̇ = 277.7 W
20.Heat conduction

Answer: Ts = 13.26 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·12) = 0.01389 K/W
R1 = L1/(k1A) = (50/1000)/(0.17·12) = 0.02451 K/W
R2 = L2/(k2A) = (75/1000)/(0.96·12) = 0.00651 K/W
Ro = 1/(hoA) = 1/(30·12) = 0.002778 K/W
ΣR = 0.04769 K/W

Heat loss

Q̇ = (22 − (-8))/0.04769 = 629.1 W
Ts = Troom − Q̇·Ri = 22 − 629.1·0.01389 = 13.26 °C

Answer

Ts = 13.26 °C
21.Pipe friction & head loss

Answer: Δp = 600 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.015·(1000/0.05)·2²/(2·9.81) = 61.16 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·61.16 = 600000 Pa = 600 kPa

Answer

Δp = 600 kPa
22.Pipe friction & head loss

Answer: H = 2.412 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.075/0.07069 = 1.061 m/s
V²/(2g) = 0.05738 m

Loss coefficients

f·L/D = 0.022·400/0.3 = 29.33
ΣK = 0.5 + 4·0.3 + 10 = 11.7

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 29.33 + 11.7)·0.05738 = 2.412 m

Answer

H = 2.412 m
23.Pumps & pump power

Answer: η = 78.02 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.15·50 = 73.58 kW

Efficiency

η = Ph/Pshaft = 73.58/94.3 = 78.02%

Answer

η = 78.02%
24.Pumps & pump power

Answer: H = 35.82 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (55 + 8)·0.3305 = 20.82 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 15 + 20.82 = 35.82 m

Answer

H = 35.82 m

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