FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1750 kg/h · 45% NaOHStream 2ṁ₂ = ? · 10% NaOHProduct15% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 15% NaOH? Find ṁ2.

ṁ1 = 750 kg/hx1 = 45 %x2 = 10 %x3 = 15 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1400 kg/h · 16% sugarProduct PP = ? · 35%Vapour W (pure water)0% sugar

An evaporator concentrates a sugar solution by boiling off pure water. Find the product flow P in kg/h.

F = 1400 kg/hxF = 16 %xP = 35 %
P = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 180 °C110 °Cwater · 25 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 0.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 180 → 110 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 140 °C90 °Cwater · 10 °C90 °C · ṁ = ?10% lost

Hot light oil heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 140 → 90 °Ct: 10 → 90 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
230 g of CH₄P = 750 kPaT = 75 °CV = ?

What volume V does 230 g of CH₄ occupy at 750 kPa and 75 °C? Treat it as an ideal gas.

m = 230 gM = 16.04 g/molP = 750 kPaT = 75 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of Ar goes from 400 kPa, 20 L, 15 °C to 100 kPa and 130 °C. Find the new volume V2.

P1 = 400 kPaV1 = 20 LT1 = 15 °CP2 = 100 kPaT2 = 130 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 1/ν× M(CO2​)

8 g of CH4 and 64 g of O2 react according to CH4 + 2O2 → CO2 + 2H2O. What mass m of CO2 can form?

M(CH4) = 16.04M(O2) = 32M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(C6​H12​O6​)n(C6​H12​O6​)n(C2​H5​OH)m(C2​H5​OH)÷ M(C6​H12​O6​)× 2/1× M(C2​H5​OH)

In the reaction C6H12O6 → 2C2H5OH + 2CO2, 30 g of C6H12O6 reacts completely (the other reactants are in excess) and 11.97 g of C2H5OH is collected. Find the percent yield Y.

M(C6H12O6) = 180.16 g/molM(C2H5OH) = 46.07 g/molactual: 11.97 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.50.50C−x−x+2xE0.5 − x0.5 − x2x

0.5 mol/L of H₂ and 0.5 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.5 mol/LKc = 54
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I1.500C−x+x+xE1.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.2 at the reaction temperature. A container starts with 1.5 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 1.5 mol/LKc = 0.2
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Leadm = 250 gT = 180 °Cc = 0.129 J/(g·°C)Waterm = 300 gT = 23 °Cc = 4.18 J/(g·°C)

A 250 g block of lead (c = 0.129 J/(g·°C)) at 180 °C is dropped into 300 g of water (c = 4.18 J/(g·°C)) at 23 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.129 J/(g·°C)Tmetal = 180 °Cmwater = 300 gTwater = 23 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H50 g C2​H5​OHC2​H5​OH + 3O₂reactants2CO₂ + 3H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 50 g of C2H5OH (M = 46.07 g/mol) burns completely: C2H5OH + 3O₂ → 2CO₂ + 3H₂O(l). Give q as a positive number.

ΔH°f(C2H5OH) = −277.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?99%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 99% conversion? Find t.

k = 0.02 min⁻¹X = 99 %
t = min
14.Reaction kineticsHard
1/Tln kT = 30 °Cln 0.02ln A = ?Ea​ = 50 kJ/mol

A first-order reaction has a rate constant of 0.02 s⁻¹ at 30 °C and an activation energy of 50 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.

k = 0.02 s⁻¹T = 30 °CEa = 50 kJ/molR = 8.314 J/(mol·K)
A = s⁻¹
15.Reactor sizing (CSTR & PFR)Medium
QX = 80%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 80% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 80%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 400 LQ = 100 L/minX = ?

A first-order liquid-phase reaction (k = 0.5 min⁻¹) runs in a 400 L CSTR fed at 100 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 100 L/mink = 0.5 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT105 °C10 °C40 °CΔT₁ΔT₂condensing steam

In a condenser, steam condenses at a constant 105 °C on the outside of the tubes. Cooling water (2 kg/s, cp = 4.18 kJ/(kg·K)) flows through the tubes and heats from 10 to 40 °C. The overall heat transfer coefficient is 2500 W/(m²·K). Find the heat transfer area A needed.

Ts = 105 °Cṁ = 2 kg/scp = 4.18 kJ/(kg·K)Tc: 10 → 40 °CU = 2500 W/(m²·K)
A = m²
18.Heat exchangers (LMTD)Hard
lengthT150 °C??10 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 4 kW/K. The hot stream enters at 150 °C and the cold stream at 10 °C. The exchanger has A = 3 m² and U = 800 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 4 kW/KTh,in = 150 °CTc,in = 10 °CA = 3 m²U = 800 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Wood, k = 0.17100 mmConcrete, k = 1.475 mm25 °C-1 °CTi​ = ?Q̇

A wall is made of 100 mm of wood and 75 mm of concrete, with an area of 10 m². The outer faces are at 25 °C and -1 °C. Find the temperature Ti at the interface between the two layers.

L1 = 100 mm, k1 = 0.17 W/(m·K)L2 = 75 mm, k2 = 1.4 W/(m·K)A = 10 m²T1 = 25 °CT3 = -1 °C
Ti = °C
20.Heat conductionHard
Wood, k = 0.17100 mmGypsum board, k = 0.1750 mmroom 21 °Coutside -11 °CTs​ = ?Q̇

A wall of 100 mm wood and 50 mm gypsum board separates a room at 21 °C from outside air at -11 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 6 m². Find the temperature Ts of the inside surface of the wall.

L1 = 100 mm, k1 = 0.17 W/(m·K)L2 = 50 mm, k2 = 0.17 W/(m·K)A = 6 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 21 °CTout = -11 °C
Ts = °C
21.Pipe friction & head lossMedium
Q = 15 L/sD = 100 mmL = 100 mf = 0.018

Water flows at 15 L/s through a pipe 100 m long with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.018 and g = 9.81 m/s². Find the friction head loss hf.

Q = 15 L/sL = 100 mD = 100 mmf = 0.018g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2free outletH = ?L = 150 m, D = 150 mm, f = 0.0223× bend (K = 0.3)

A pipe 150 m long with an inside diameter of 150 mm (Darcy friction factor f = 0.022) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each) and a valve (K = 2). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 40 L/s?

Q = 40 L/sL = 150 mD = 150 mmf = 0.022Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 2
H = m
23.Pumps & pump powerMedium
PQ = 100 L/sH = 44 m

In a test, a pump delivers 100 L/s of water (ρ = 1000 kg/m³) against a head of 44 m while its shaft takes 54 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 100 L/sH = 44 mPshaft = 54 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 20 L/sΔz = 5 mL = 200 m, D = 100 mm, f = 0.022, ΣK = 5

A pump moves 20 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 5 m higher. The pipe is 200 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 78%. Find the shaft power Pshaft in kW.

Q = 20 L/sΔz = 5 mL = 200 mD = 100 mmf = 0.022ΣK = 5η = 78%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 4500 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 750·(45 − 15)/(15 − 10) = 4500 kg/h

Answer

ṁ2 = 4500 kg/h
2.Mass balance

Answer: P = 640 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1400·16/35 = 640 kg/h

Answer

P = 640 kg/h
3.Energy balance

Answer: tout = 42.58 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 0.5·2.1·(180 − 110) = 73.5 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 73.5/(1·4.18) = 42.58 °C

Answer

tout = 42.58 °C
4.Energy balance

Answer: ṁc = 0.1413 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.1·(140 − 90) = 52.5 kW

Heat that reaches the water

Qc = (1 − 0.1)·52.5 = 47.25 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 47.25/(4.18·80) = 0.1413 kg/s

Answer

ṁc = 0.1413 kg/s
5.Ideal gas law

Answer: V = 55.34 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 230/16.04 = 14.34 mol
T = 75 + 273.15 = 348.1 K

Volume

V = nRT/P = 14.34·8.314·348.1/750 = 55.34 L

Answer

V = 55.34 L
6.Ideal gas law

Answer: V2 = 111.9 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 288.1 K, T2 = 403.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 20·(400/100)·(403.1/288.1) = 111.9 L

Answer

V2 = 111.9 L
7.Stoichiometry

Answer: m = 21.95 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(CH4) = 8/16.04 = 0.4988 mol
n(O2) = 64/32 = 2 mol

Limiting reactant

0.4988/1 = 0.4988, 2/2 = 1 → CH4

Mass of product

n(CO2) = 0.4988·1 = 0.4988 mol
m = 0.4988·44.01 = 21.95 g

Answer

m = 21.95 g
8.Stoichiometry

Answer: Y = 78.02 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C6H12O6) = 30/180.16 = 0.1665 mol
m = 0.1665·2/1·46.07 = 15.34 g

Percent yield

Y = 11.97/15.34·100 = 78.02%

Answer

Y = 78.02%
9.Chemical equilibrium

Answer: [H2] = 0.107 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

54 = (2x)²/(0.5 − x)²

Take the square root

7.348 = 2x/(0.5 − x) → x = 0.5·7.348/(2 + 7.348) = 0.393 mol/L

Equilibrium concentration

[H₂] = 0.5 − x = 0.107 mol/L

Answer

[H2] = 0.107 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.4568 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.2 = x²/(1.5 − x) → x² + 0.2·x − 0.3 = 0

Solve the quadratic

x = (−0.2 + √(0.2² + 4·0.3))/2 = 0.4568 mol/L

Equilibrium concentration

[Cl₂] = x = 0.4568 mol/L

Answer

[Cl2] = 0.4568 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 26.94 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.129·(180 − Tf) = 300·4.18·(Tf − 23)

Solve for the final temperature

Tf = (32.25·180 + 1254·23)/(32.25 + 1254) = 26.94 °C

Answer

Tf = 26.94 °C
12.Calorimetry & enthalpy

Answer: q = 1483 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 3·(−285.8)] − [1·(−277.7) + 3·0] = −1367 kJ

Heat for the given mass

n = 50/46.07 = 1.085 mol
q = n·|ΔH°/1| = 1.085·1367 = 1483 kJ

Answer

q = 1483 kJ
13.Reaction kinetics

Answer: t = 230.3 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.01

Solve for the time

t = −ln(1 − X)/k = −ln(0.01)/0.02 = 230.3 min

Answer

t = 230.3 min
14.Reaction kinetics

Answer: A = 8.254 × 10⁶ s⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T = 30 + 273.15 = 303.1 K

Solve Arrhenius for A

Ea/(RT) = 50000/(8.314·303.1) = 19.84
A = k·e19.84 = 0.02·4.127 × 10⁸ = 8.254 × 10⁶ s⁻¹

Answer

A = 8.254 × 10⁶ s⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 2.485

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.8/0.2 = 4
PFR: k·τ = ln(1/(1 − X)) = ln(5) = 1.609

Ratio of volumes

VCSTR/VPFR = 4/1.609 = 2.485

Answer

VCSTR/VPFR = 2.485

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 66.67 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/100 = 4 min, kτ = 0.5·4 = 2

Conversion

X = kτ/(1 + kτ) = 2/(1 + 2) = 66.67%

Answer

X = 66.67%
17.Heat exchangers (LMTD)

Answer: A = 1.269 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty from the water side

Q̇ = 2·4.18·(40 − 10) = 250.8 kW

End temperature differences

ΔT₁ = 105 − 10 = 95 K
ΔT₂ = 105 − 40 = 65 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (95 − 65)/ln(95/65) = 79.05 K

Area

A = Q̇/(U·ΔTlm) = 250800/(2500·79.05) = 1.269 m²

Answer

A = 1.269 m²
18.Heat exchangers (LMTD)

Answer: Th,out = 97.5 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

4·(150 − Th,out) = 2.4·(Th,out − 10)
Th,out = (4·150 + 2.4·10)/(4 + 2.4) = 97.5 °C

Answer

Th,out = 97.5 °C

Heat transferred: Q̇ = 210 kW; the cold stream leaves at 62.5 °C.

19.Heat conduction

Answer: Ti = 1.17 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.17·10) = 0.05882 K/W
R2 = L2/(k2A) = (75/1000)/(1.4·10) = 0.005357 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 26/0.06418 = 405.1 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 25 − 405.1·0.05882 = 1.17 °C

Answer

Ti = 1.17 °C
20.Heat conduction

Answer: Ts = 17.9 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·6) = 0.01667 K/W
R1 = L1/(k1A) = (100/1000)/(0.17·6) = 0.09804 K/W
R2 = L2/(k2A) = (50/1000)/(0.17·6) = 0.04902 K/W
Ro = 1/(hoA) = 1/(20·6) = 0.008333 K/W
ΣR = 0.1721 K/W

Heat loss

Q̇ = (21 − (-11))/0.1721 = 186 W
Ts = Troom − Q̇·Ri = 21 − 186·0.01667 = 17.9 °C

Answer

Ts = 17.9 °C
21.Pipe friction & head loss

Answer: hf = 3.346 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.1²/4 = 0.007854 m²
V = Q/A = 0.015/0.007854 = 1.91 m/s

Velocity head

V²/(2g) = 1.91²/(2·9.81) = 0.1859 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.018·(100/0.1)·1.91²/(2·9.81) = 3.346 m

Answer

hf = 3.346 m
22.Pipe friction & head loss

Answer: H = 6.894 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.04/0.01767 = 2.264 m/s
V²/(2g) = 0.2611 m

Loss coefficients

f·L/D = 0.022·150/0.15 = 22
ΣK = 0.5 + 3·0.3 + 2 = 3.4

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 22 + 3.4)·0.2611 = 6.894 m

Answer

H = 6.894 m
23.Pumps & pump power

Answer: η = 79.93 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.1·44 = 43.16 kW

Efficiency

η = Ph/Pshaft = 43.16/54 = 79.93%

Answer

η = 79.93%
24.Pumps & pump power

Answer: Pshaft = 5.331 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.02/0.007854 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (44 + 5)·0.3305 = 16.19 m

Pump head

H = Δz + hL = 5 + 16.19 = 21.19 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.02·21.19/0.78 = 5.331 kW

Answer

Pshaft = 5.331 kW

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