Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% sugar? Find ṁ2.
An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.
Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot light oil heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
A tank of 10 L contains 40 g of N₂ at 20 °C. Treat it as an ideal gas and find the pressure P.
A fixed amount of N₂ goes from 100 kPa, 20 L, 35 °C to 800 kPa and 50 °C. Find the new volume V2.
20 g of Al and 32 g of Cl2 react according to 2Al + 3Cl2 → 2AlCl3. What mass m of AlCl3 can form?
In the reaction 2Mg + O2 → 2MgO, 12 g of Mg reacts completely (the other reactants are in excess) and 16.91 g of MgO is collected. Find the percent yield Y.
0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 64. Find the equilibrium concentration [HI].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.01 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].
A 250 g block of lead (c = 0.129 J/(g·°C)) at 110 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find the heat q released when 50 g of C6H12O6 (M = 180.16 g/mol) burns completely: C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l). Give q as a positive number.
A first-order reaction in a batch reactor has k = 0.1 min⁻¹. How long does it take to reach 80% conversion? Find t.
The rate constant of a reaction is 0.002 min⁻¹ at 30 °C and 0.0381 min⁻¹ at 50 °C. Find the activation energy Ea.
A first-order liquid-phase reaction must reach 60% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.
A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in two equal CSTRs in series, each of 1000 L. The feed rate is 25 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.
A parallel-flow heat exchanger transfers 500 kW. The hot fluid cools from 95 to 45 °C and the cold fluid heats from 10 to 25 °C. The overall heat transfer coefficient is 200 W/(m²·K). Find the heat transfer area A needed.
In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 1.5 kW/K. The hot stream enters at 150 °C and the cold stream at 15 °C. The exchanger has A = 3 m² and U = 300 W/(m²·K). Find the hot outlet temperature Th,out.
A wall is made of 50 mm of brick and 150 mm of mineral wool, with an area of 15 m². The outer faces are at 15 °C and 4 °C. Find the temperature Ti at the interface between the two layers.
A wall of 100 mm mineral wool and 150 mm gypsum board separates a room at 20 °C from outside air at -12 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 6 m². Find the overall heat transfer coefficient U of the wall.
Water (ρ = 1000 kg/m³) flows at 0.8 m/s through a horizontal pipe, 500 m long, with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.025 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.
A pipe 300 m long with an inside diameter of 250 mm (Darcy friction factor f = 0.025) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 10). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 120 L/s?
In a test, a pump delivers 100 L/s of water (ρ = 1000 kg/m³) against a head of 46 m while its shaft takes 55 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.
A pump moves 20 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 28 m higher. The pipe is 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 200 kPa. Find the head H the pump must add.
Answer: ṁ2 = 250 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: P = 1143 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 39.19 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 0.9151 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: P = 348.1 kPa
Ideal gas law: PV = nRT, with n = m/M.
Answer: V2 = 2.622 L
Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.
Answer: m = 40.12 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 85 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [HI] = 1.28 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [Cl2] = 0.02702 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 23.67 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: q = 777.6 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: t = 16.09 min
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: Ea = 120 kJ/mol
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: VCSTR/VPFR = 1.637
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
The gap grows quickly at high conversion.
Answer: X = 98.77 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 55.65 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In parallel flow both inlets are at the same end, and both outlets at the other.
Answer: Th,out = 99.38 °C
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.
Heat transferred: Q̇ = 75.94 kW; the cold stream leaves at 65.63 °C.
Answer: Ti = 14.8 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
The temperature drops across the first layer by Q̇·R₁.
Answer: U = 0.2839 W/(m²·K)
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Δp = 80 kPa
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.
Answer: H = 12.82 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.
Answer: η = 82.05 %
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: H = 56.32 m
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Both surfaces are practically at rest, so there is no velocity head term.
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