FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1650 kg/h · 10% saltStream 2ṁ₂ = ? · 40% saltProduct35% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% salt? Find ṁ2.

ṁ1 = 650 kg/hx1 = 10 %x2 = 40 %x3 = 35 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1900 kg/h · 14% sugarProduct P40% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 1900 kg/hxF = 14 %xP = 40 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 150 °C110 °Cwater · 30 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 150 → 110 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 140 °C110 °Cwater · 25 °C45 °C · ṁ = ?10% lost

Hot ethanol heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 110 °Ct: 25 → 45 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
340 g of ArV = 10 LT = 95 °CP = ?

A tank of 10 L contains 340 g of Ar at 95 °C. Treat it as an ideal gas and find the pressure P.

m = 340 gM = 39.95 g/molV = 10 LT = 95 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
O₂, M = 32 g/molP = 800 kPaT = 190 °Cρ = ?

Find the density ρ of O₂ at 800 kPa and 190 °C, treating it as an ideal gas.

M = 32 g/molP = 800 kPaT = 190 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(AlCl3​)m(AlCl3​)÷ M(X)× 2/ν× M(AlCl3​)

24 g of Al and 16 g of Cl2 react according to 2Al + 3Cl2 → 2AlCl3. What mass m of AlCl3 can form?

M(Al) = 26.98M(Cl2) = 70.9M(AlCl3) = 133.33 g/mol
m = g
8.StoichiometryHard
m(Al)n(Al)n(AlCl3​)m(AlCl3​)÷ M(Al)× 2/2× M(AlCl3​)

In the reaction 2Al + 3Cl2 → 2AlCl3, 16 g of Al reacts completely (the other reactants are in excess) and 67.21 g of AlCl3 is collected. Find the percent yield Y.

M(Al) = 26.98 g/molM(AlCl3) = 133.33 g/molactual: 67.21 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.20.20C−x−x+2xE0.2 − x0.2 − x2x

0.2 mol/L of H₂ and 0.2 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.2 mol/LKc = 9
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.100C−x+x+xE0.1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.08 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.1 mol/LKc = 0.08
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 100 gT = 170 °Cc = 0.388 J/(g·°C)Waterm = 100 gT = 20 °Cc = 4.18 J/(g·°C)

A 100 g block of zinc (c = 0.388 J/(g·°C)) at 170 °C is dropped into 100 g of water (c = 4.18 J/(g·°C)) at 20 °C in an insulated cup. Find the final temperature Tf.

mmetal = 100 gcmetal = 0.388 J/(g·°C)Tmetal = 170 °Cmwater = 100 gTwater = 20 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2C2​H6​ + 7O₂reactants4CO₂ + 6H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2C2H6 + 7O₂ → 4CO₂ + 6H₂O(l).

ΔH°f(C2H6) = −84.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?60%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 60% conversion? Find t.

k = 0.02 min⁻¹X = 60 %
t = min
14.Reaction kineticsHard
Tk20 °C0.00530 °C0.0113

The rate constant of a reaction is 0.005 min⁻¹ at 20 °C and 0.0113 min⁻¹ at 30 °C. Find the activation energy Ea.

k1 = 0.005 min⁻¹T1 = 20 °Ck2 = 0.0113 min⁻¹T2 = 30 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
Q = 80 L/minX = 85%V = ?, k = 0.15 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.15 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 80 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 85% conversion of A.

Q = 80 L/mink = 0.15 min⁻¹X = 85%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 250 LV = 250 LQ = 10 L/minX = ?

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in two equal CSTRs in series, each of 250 L. The feed rate is 10 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 250 L (×2)Q = 10 L/mink = 0.2 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT110 °C50 °C80 °C30 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 140 kW. Its heat transfer area is 4 m². The hot fluid cools from 110 to 50 °C and the cold fluid heats from 30 to 80 °C. Find the overall heat transfer coefficient U.

Q̇ = 140 kWA = 4 m²Th: 110 → 50 °CTc: 30 → 80 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT115 °C60 °C58.86 °C15 °CΔT₁ΔT₂counter-flow

Hot oil (2 kg/s, cp = 2.5 kJ/(kg·K)) cools from 115 to 60 °C in a counter-flow exchanger. It heats 1.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 15 °C. With U = 1500 W/(m²·K), find the heat transfer area A needed.

ṁh = 2 kg/scp,h = 2.5 kJ/(kg·K)Th: 115 → 60 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 15 °CU = 1500 W/(m²·K)
A = m²
19.Heat conductionMedium
Glass, k = 0.96200 mmGypsum board, k = 0.17150 mm16 °C9 °CQ̇ = ?

A wall is made of 200 mm of glass and 150 mm of gypsum board, with an area of 15 m². The outer faces are at 16 °C and 9 °C. Find the heat flow Q̇ through the wall.

L1 = 200 mm, k1 = 0.96 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 15 m²T1 = 16 °CT3 = 9 °C
Q̇ = W
20.Heat conductionHard
Concrete, k = 1.4200 mmBrick, k = 0.7225 mmroom 22 °Coutside -7 °CQ̇

A wall of 200 mm concrete and 25 mm brick separates a room at 22 °C from outside air at -7 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 4 m². Find the overall heat transfer coefficient U of the wall.

L1 = 200 mm, k1 = 1.4 W/(m·K)L2 = 25 mm, k2 = 0.72 W/(m·K)A = 4 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 22 °CTout = -7 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
Q = 6 L/sD = 50 mmL = 150 mf = 0.018

Water flows at 6 L/s through a pipe 150 m long with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.018 and g = 9.81 m/s². Find the friction head loss hf.

Q = 6 L/sL = 150 mD = 50 mmf = 0.018g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 5Δz = 15 mL = 150 m, D = 150 mm, f = 0.0222× bend (K = 0.3)

Two open reservoirs are joined by a pipe 150 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.022. The water surface of the upper reservoir is 15 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 15 mL = 150 mD = 150 mmf = 0.022Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 5Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 20 L/sH = 32 m

A pump with an efficiency of 78% delivers 20 L/s of water (ρ = 1000 kg/m³) against a head of 32 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 20 L/sH = 32 mη = 78%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 50 L/sΔz = 9 mL = 150 m, D = 150 mm, f = 0.015, ΣK = 5

A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 9 m higher. The pipe is 150 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.015; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 72%. Find the shaft power Pshaft in kW.

Q = 50 L/sΔz = 9 mL = 150 mD = 150 mmf = 0.015ΣK = 5η = 72%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 3250 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 650·(10 − 35)/(35 − 40) = 3250 kg/h

Answer

ṁ2 = 3250 kg/h
2.Mass balance

Answer: W = 1235 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1900·14/40 = 665 kg/h

Total balance

W = F − P = 1900 − 665 = 1235 kg/h

Answer

W = 1235 kg/h
3.Energy balance

Answer: tout = 41.67 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 0.5·2.44·(150 − 110) = 48.8 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 48.8/(1·4.18) = 41.67 °C

Answer

tout = 41.67 °C
4.Energy balance

Answer: ṁc = 1.182 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1.5·2.44·(140 − 110) = 109.8 kW

Heat that reaches the water

Qc = (1 − 0.1)·109.8 = 98.82 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 98.82/(4.18·20) = 1.182 kg/s

Answer

ṁc = 1.182 kg/s
5.Ideal gas law

Answer: P = 2605 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 340/39.95 = 8.511 mol
T = 95 + 273.15 = 368.1 K

Pressure

P = nRT/V = 8.511·8.314·368.1/0.01 = 2605 kPa

Answer

P = 2605 kPa
6.Ideal gas law

Answer: ρ = 6.648 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 190 + 273.15 = 463.1 K

Density

ρ = 800·32/(8.314·463.1) = 6.648 kg/m³

Answer

ρ = 6.648 kg/m³
7.Stoichiometry

Answer: m = 20.06 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Al) = 24/26.98 = 0.8895 mol
n(Cl2) = 16/70.9 = 0.2257 mol

Limiting reactant

0.8895/2 = 0.4448, 0.2257/3 = 0.07522 → Cl2

Mass of product

n(AlCl3) = 0.07522·2 = 0.1504 mol
m = 0.1504·133.33 = 20.06 g

Answer

m = 20.06 g
8.Stoichiometry

Answer: Y = 85 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Al) = 16/26.98 = 0.593 mol
m = 0.593·2/2·133.33 = 79.07 g

Percent yield

Y = 67.21/79.07·100 = 85%

Answer

Y = 85%
9.Chemical equilibrium

Answer: [HI] = 0.24 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(0.2 − x)²

Take the square root

3 = 2x/(0.2 − x) → x = 0.2·3/(2 + 3) = 0.12 mol/L

Equilibrium concentration

[HI] = 2x = 0.24 mol/L

Answer

[HI] = 0.24 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.05798 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.08 = x²/(0.1 − x) → x² + 0.08·x − 0.008 = 0

Solve the quadratic

x = (−0.08 + √(0.08² + 4·0.008))/2 = 0.05798 mol/L

Equilibrium concentration

[Cl₂] = x = 0.05798 mol/L

Answer

[Cl2] = 0.05798 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 32.74 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

100·0.388·(170 − Tf) = 100·4.18·(Tf − 20)

Solve for the final temperature

Tf = (38.8·170 + 418·20)/(38.8 + 418) = 32.74 °C

Answer

Tf = 32.74 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −3119 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [4·(−393.5) + 6·(−285.8)] − [2·(−84.7) + 7·0] = −3119 kJ

Answer

ΔH° = −3119 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 45.81 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.4

Solve for the time

t = −ln(1 − X)/k = −ln(0.4)/0.02 = 45.81 min

Answer

t = 45.81 min
14.Reaction kinetics

Answer: Ea = 60.24 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 293.1 K, T2 = 303.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·0.8154/(-1.125e-4) = 60243 J/mol
Ea = 60.24 kJ/mol

Answer

Ea = 60.24 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: V = 1012 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.85))/0.15 = 1.897/0.15 = 12.65 min

Volume

V = Q·τ = 80·12.65 = 1012 L

Answer

V = 1012 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 97.22 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 250/10 = 25 min, kτ = 0.2·25 = 5

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 5) = 0.1667
C2/CA0 = 1/(1 + kτ)² = 0.02778
X = 1 − 0.02778 = 97.22%

Answer

X = 97.22%
17.Heat exchangers (LMTD)

Answer: U = 1419 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 110 − 80 = 30 K
ΔT₂ = Th,out − Tc,in = 50 − 30 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (30 − 20)/ln(30/20) = 24.66 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 140000/(4·24.66) = 1419 W/(m²·K)

Answer

U = 1419 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: A = 3.64 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 2·2.5·55 = 275 kW
Tc,out = 15 + 275/(1.5·4.18) = 58.86 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 115 − 58.86 = 56.14 K
ΔT₂ = Th,out − Tc,in = 60 − 15 = 45 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (56.14 − 45)/ln(56.14/45) = 50.36 K

Area

A = Q̇/(U·ΔTlm) = 275000/(1500·50.36) = 3.64 m²

Answer

A = 3.64 m²
19.Heat conduction

Answer: Q̇ = 96.27 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (200/1000)/(0.96·15) = 0.01389 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·15) = 0.05882 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 7/0.07271 = 96.27 W

Answer

Q̇ = 96.27 W
20.Heat conduction

Answer: U = 3.053 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·4) = 0.025 K/W
R1 = L1/(k1A) = (200/1000)/(1.4·4) = 0.03571 K/W
R2 = L2/(k2A) = (25/1000)/(0.72·4) = 0.008681 K/W
Ro = 1/(hoA) = 1/(20·4) = 0.0125 K/W
ΣR = 0.08189 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(4·0.08189) = 3.053 W/(m²·K)

Answer

U = 3.053 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 25.7 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.05²/4 = 0.001963 m²
V = Q/A = 0.006/0.001963 = 3.056 m/s

Velocity head

V²/(2g) = 3.056²/(2·9.81) = 0.4759 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.018·(150/0.05)·3.056²/(2·9.81) = 25.7 m

Answer

hf = 25.7 m
22.Pipe friction & head loss

Answer: Q = 56.2 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.022·150/0.15 = 22
ΣK = 0.5 + 2·0.3 + 5 + 1.0 = 7.1

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

15 = (22 + 7.1)·V²/(2·9.81)
V = √(2·9.81·15/29.1) = 3.18 m/s

Flow rate

Q = V·π·D²/4 = 3.18·0.01767 = 0.0562 m³/s = 56.2 L/s

Answer

Q = 56.2 L/s
23.Pumps & pump power

Answer: Pshaft = 8.049 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.02·32 = 6.278 kW

Shaft power

Pshaft = Ph/η = 6.278/0.78 = 8.049 kW

Answer

Pshaft = 8.049 kW
24.Pumps & pump power

Answer: Pshaft = 11.69 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.05/0.01767 = 2.829 m/s
V²/(2g) = 0.408 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (15 + 5)·0.408 = 8.161 m

Pump head

H = Δz + hL = 9 + 8.161 = 17.16 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.05·17.16/0.72 = 11.69 kW

Answer

Pshaft = 11.69 kW

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