FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1850 kg/h · 35% sugarStream 2ṁ₂ = ? · 10% sugarProduct20% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% sugar? Find ṁ2.

ṁ1 = 850 kg/hx1 = 35 %x2 = 10 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F3100 kg/h · 12% NaOHProduct PP = ? · 65%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 3100 kg/hxF = 12 %xP = 65 %
P = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 160 °C90 °Cwater · 10 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2 kg/scp,h = 2.1 kJ/(kg·K)Th: 160 → 90 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 160 °C60 °Cwater · 10 °C65 °C · ṁ = ?5% lost

Hot ethanol heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 160 → 60 °Ct: 10 → 65 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
160 g of CH₄P = 250 kPaT = 5 °CV = ?

What volume V does 160 g of CH₄ occupy at 250 kPa and 5 °C? Treat it as an ideal gas.

m = 160 gM = 16.04 g/molP = 250 kPaT = 5 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of Ar goes from 400 kPa, 20 L, 20 °C to 150 kPa and 70 °C. Find the new volume V2.

P1 = 400 kPaV1 = 20 LT1 = 20 °CP2 = 150 kPaT2 = 70 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(MgO)m(MgO)÷ M(X)× 2/ν× M(MgO)

6 g of Mg and 40 g of O2 react according to 2Mg + O2 → 2MgO. What mass m of MgO can form?

M(Mg) = 24.31M(O2) = 32M(MgO) = 40.3 g/mol
m = g
8.StoichiometryHard
m(C6​H12​O6​)n(C6​H12​O6​)n(C2​H5​OH)m(C2​H5​OH)÷ M(C6​H12​O6​)× 2/1× M(C2​H5​OH)

In the reaction C6H12O6 → 2C2H5OH + 2CO2, 8 g of C6H12O6 reacts completely (the other reactants are in excess) and 3.6 g of C2H5OH is collected. Find the percent yield Y.

M(C6H12O6) = 180.16 g/molM(C2H5OH) = 46.07 g/molactual: 3.6 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.10.10C−x−x+2xE0.1 − x0.1 − x2x

0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 36. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.1 mol/LKc = 36
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.400C−x+x+xE0.4 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.5 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.4 mol/LKc = 0.5
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 150 gT = 180 °Cc = 0.385 J/(g·°C)Waterm = 100 gT = 24 °Cc = 4.18 J/(g·°C)

A 150 g block of copper (c = 0.385 J/(g·°C)) at 180 °C is dropped into 100 g of water (c = 4.18 J/(g·°C)) at 24 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.385 J/(g·°C)Tmetal = 180 °Cmwater = 100 gTwater = 24 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HCH4​ + 2O₂reactantsCO₂ + 2H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction CH4 + 2O₂ → CO₂ + 2H₂O(l).

ΔH°f(CH4) = −74.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)10 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.8 L/(mol·min) and starts at 1.5 mol/L. Find the concentration CA after 10 min.

k = 0.8 L/(mol·min)CA0 = 1.5 mol/Lt = 10 min
CA = mol/L
14.Reaction kineticsHard
Tk30 °C0.00255 °C?

A reaction has a rate constant of 0.002 min⁻¹ at 30 °C and an activation energy of 55 kJ/mol. Find the rate constant k2 at 55 °C.

k1 = 0.002 min⁻¹T1 = 30 °CT2 = 55 °CEa = 55 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 5 L/minCA0​ = 1.5 mol/LCA​ = ?V = 150 L, k = 0.08 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.08 min⁻¹) runs in a 150 L plug-flow reactor (PFR). The feed enters at 5 L/min with CA0 = 1.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 150 LQ = 5 L/mink = 0.08 min⁻¹CA0 = 1.5 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
Q = 25 L/minX = ?V = 400 L

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in a 400 L plug-flow reactor (PFR) fed at 25 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 25 L/mink = 0.2 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT110 °C45 °C100 °C15 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 210 kW. The hot fluid cools from 110 to 45 °C and the cold fluid heats from 15 to 100 °C. The overall heat transfer coefficient is 1000 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 210 kWU = 1000 W/(m²·K)Th: 110 → 45 °CTc: 15 → 100 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT100 °C20 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 100 °C on the outside of the tubes of a condenser with a heat transfer area of 5 m² and U = 2000 W/(m²·K). Cooling water (2 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 20 °C. Find the water outlet temperature Tc,out.

Ts = 100 °CA = 5 m²U = 2000 W/(m²·K)ṁ = 2 kg/scp = 4.18 kJ/(kg·K)Tc,in = 20 °C
Tc,out = °C
19.Heat conductionMedium
Glass, k = 0.96100 mmConcrete, k = 1.450 mm19 °C-2 °CQ̇ = ?

A wall is made of 100 mm of glass and 50 mm of concrete, with an area of 12 m². The outer faces are at 19 °C and -2 °C. Find the heat flow Q̇ through the wall.

L1 = 100 mm, k1 = 0.96 W/(m·K)L2 = 50 mm, k2 = 1.4 W/(m·K)A = 12 m²T1 = 19 °CT3 = -2 °C
Q̇ = W
20.Heat conductionHard
Expanded polystyrene, k = 0.035250 mmConcrete, k = 1.4100 mmroom 22 °Coutside -5 °CQ̇

A wall of 250 mm expanded polystyrene and 100 mm concrete separates a room at 22 °C from outside air at -5 °C. The convection coefficients are 8 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 8 m². Find the overall heat transfer coefficient U of the wall.

L1 = 250 mm, k1 = 0.035 W/(m·K)L2 = 100 mm, k2 = 1.4 W/(m·K)A = 8 m²hi = 8 W/(m²·K)ho = 25 W/(m²·K)Troom = 22 °CTout = -5 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 1.2 m/sD = 100 mmL = 100 mf = 0.025

Water flows at a mean velocity of 1.2 m/s through a pipe 100 m long with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.025 and g = 9.81 m/s². Find the friction head loss hf.

V = 1.2 m/sL = 100 mD = 100 mmf = 0.025g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 5Δz = 13 mL = 300 m, D = 250 mm, f = 0.0183× bend (K = 0.3)

Two open reservoirs are joined by a pipe 300 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.018. The water surface of the upper reservoir is 13 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 13 mL = 300 mD = 250 mmf = 0.018Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 5Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 15 L/sH = 40 m

In a test, a pump delivers 15 L/s of water (ρ = 1000 kg/m³) against a head of 40 m while its shaft takes 9.1 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 15 L/sH = 40 mPshaft = 9.1 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 60 L/sΔz = 13 mL = 150 m, D = 200 mm, f = 0.018, ΣK = 8

A pump moves 60 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 13 m higher. The pipe is 150 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 60 L/sΔz = 13 mL = 150 mD = 200 mmf = 0.018ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 1275 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 850·(35 − 20)/(20 − 10) = 1275 kg/h

Answer

ṁ2 = 1275 kg/h
2.Mass balance

Answer: P = 572.3 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3100·12/65 = 572.3 kg/h

Answer

P = 572.3 kg/h
3.Energy balance

Answer: tout = 45.17 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2·2.1·(160 − 90) = 294 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 294/(2·4.18) = 45.17 °C

Answer

tout = 45.17 °C
4.Energy balance

Answer: ṁc = 2.521 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·2.44·(160 − 60) = 610 kW

Heat that reaches the water

Qc = (1 − 0.05)·610 = 579.5 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 579.5/(4.18·55) = 2.521 kg/s

Answer

ṁc = 2.521 kg/s
5.Ideal gas law

Answer: V = 92.27 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 160/16.04 = 9.975 mol
T = 5 + 273.15 = 278.1 K

Volume

V = nRT/P = 9.975·8.314·278.1/250 = 92.27 L

Answer

V = 92.27 L
6.Ideal gas law

Answer: V2 = 62.43 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 293.1 K, T2 = 343.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 20·(400/150)·(343.1/293.1) = 62.43 L

Answer

V2 = 62.43 L
7.Stoichiometry

Answer: m = 9.947 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Mg) = 6/24.31 = 0.2468 mol
n(O2) = 40/32 = 1.25 mol

Limiting reactant

0.2468/2 = 0.1234, 1.25/1 = 1.25 → Mg

Mass of product

n(MgO) = 0.1234·2 = 0.2468 mol
m = 0.2468·40.3 = 9.947 g

Answer

m = 9.947 g
8.Stoichiometry

Answer: Y = 87.99 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C6H12O6) = 8/180.16 = 0.0444 mol
m = 0.0444·2/1·46.07 = 4.091 g

Percent yield

Y = 3.6/4.091·100 = 87.99%

Answer

Y = 87.99%
9.Chemical equilibrium

Answer: [HI] = 0.15 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

36 = (2x)²/(0.1 − x)²

Take the square root

6 = 2x/(0.1 − x) → x = 0.1·6/(2 + 6) = 0.075 mol/L

Equilibrium concentration

[HI] = 2x = 0.15 mol/L

Answer

[HI] = 0.15 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.1377 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.5 = x²/(0.4 − x) → x² + 0.5·x − 0.2 = 0

Solve the quadratic

x = (−0.5 + √(0.5² + 4·0.2))/2 = 0.2623 mol/L

Equilibrium concentration

[PCl₅] = 0.4 − 0.2623 = 0.1377 mol/L

Answer

[PCl5] = 0.1377 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 42.94 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.385·(180 − Tf) = 100·4.18·(Tf − 24)

Solve for the final temperature

Tf = (57.75·180 + 418·24)/(57.75 + 418) = 42.94 °C

Answer

Tf = 42.94 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −890.3 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [1·(−393.5) + 2·(−285.8)] − [1·(−74.8) + 2·0] = −890.3 kJ

Answer

ΔH° = −890.3 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.1154 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.6667 + 0.8·10 = 8.667 L/mol
CA = 1/8.667 = 0.1154 mol/L

Answer

CA = 0.1154 mol/L
14.Reaction kinetics

Answer: k2 = 0.01054 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 303.1 K, T2 = 328.1 K

Arrhenius ratio

ln(k2/k1) = −(55000/8.314)·(1/328.1 − 1/303.1) = 1.663
k2 = 0.002·e1.663 = 0.01054 min⁻¹

Answer

k2 = 0.01054 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.1361 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/5 = 30 min

Outlet concentration

CA = 1.5·e−0.08·30 = 0.1361 mol/L

Answer

CA = 0.1361 mol/L

Conversion: X = 90.93%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 95.92 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/25 = 16 min, kτ = 0.2·16 = 3.2

Conversion

X = 1 − e−kτ = 1 − e−3.2 = 95.92%

Answer

X = 95.92%
17.Heat exchangers (LMTD)

Answer: A = 11.54 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 110 − 100 = 10 K
ΔT₂ = Th,out − Tc,in = 45 − 15 = 30 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (10 − 30)/ln(10/30) = 18.2 K

Area

A = Q̇/(U·ΔTlm) = 210000/(1000·18.2) = 11.54 m²

Answer

A = 11.54 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 75.81 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 2000·5/(2·4180) = 1.196

Outlet temperature

ΔT₂ = ΔT₁·e−1.196 = 80·0.3023 = 24.19 K
Tc,out = 100 − 24.19 = 75.81 °C

Answer

Tc,out = 75.81 °C

Heat transferred: Q̇ = 466.6 kW.

19.Heat conduction

Answer: Q̇ = 1802 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.96·12) = 0.008681 K/W
R2 = L2/(k2A) = (50/1000)/(1.4·12) = 0.002976 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 21/0.01166 = 1802 W

Answer

Q̇ = 1802 W
20.Heat conduction

Answer: U = 0.1355 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·8) = 0.01563 K/W
R1 = L1/(k1A) = (250/1000)/(0.035·8) = 0.8929 K/W
R2 = L2/(k2A) = (100/1000)/(1.4·8) = 0.008929 K/W
Ro = 1/(hoA) = 1/(25·8) = 0.005 K/W
ΣR = 0.9224 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(8·0.9224) = 0.1355 W/(m²·K)

Answer

U = 0.1355 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 1.835 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 1.2²/(2·9.81) = 0.07339 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.025·(100/0.1)·1.2²/(2·9.81) = 1.835 m

Answer

hf = 1.835 m
22.Pipe friction & head loss

Answer: Q = 145.6 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.018·300/0.25 = 21.6
ΣK = 0.5 + 3·0.3 + 5 + 1.0 = 7.4

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

13 = (21.6 + 7.4)·V²/(2·9.81)
V = √(2·9.81·13/29) = 2.966 m/s

Flow rate

Q = V·π·D²/4 = 2.966·0.04909 = 0.1456 m³/s = 145.6 L/s

Answer

Q = 145.6 L/s
23.Pumps & pump power

Answer: η = 64.68 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.015·40 = 5.886 kW

Efficiency

η = Ph/Pshaft = 5.886/9.1 = 64.68%

Answer

η = 64.68%
24.Pumps & pump power

Answer: H = 17 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.06/0.03142 = 1.91 m/s
V²/(2g) = 0.1859 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (13.5 + 8)·0.1859 = 3.997 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 13 + 3.997 = 17 m

Answer

H = 17 m

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