FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1700 kg/h · 30% saltStream 2ṁ₂ = ? · 15% saltProduct25% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% salt? Find ṁ2.

ṁ1 = 700 kg/hx1 = 30 %x2 = 15 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F3800 kg/h · 8% sugarProduct PP = ? · 60%Vapour W (pure water)0% sugar

An evaporator concentrates a sugar solution by boiling off pure water. Find the product flow P in kg/h.

F = 3800 kg/hxF = 8 %xP = 60 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 140 °C110 °Cwater · 30 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 140 → 110 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 150 °C60 °Cwater · 10 °C65 °C · ṁ = ?10% lost

Hot glycol mix heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1 kg/scp,h = 3.6 kJ/(kg·K)Th: 150 → 60 °Ct: 10 → 65 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
40 g of N₂V = 50 LT = 20 °CP = ?

A tank of 50 L contains 40 g of N₂ at 20 °C. Treat it as an ideal gas and find the pressure P.

m = 40 gM = 28.01 g/molV = 50 LT = 20 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
N₂, M = 28.01 g/molP = 700 kPaT = 20 °Cρ = ?

Find the density ρ of N₂ at 700 kPa and 20 °C, treating it as an ideal gas.

M = 28.01 g/molP = 700 kPaT = 20 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(Fe)m(Fe)÷ M(X)× 2/ν× M(Fe)

10 g of Fe2O3 and 40 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of Fe can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(Fe) = 55.85 g/mol
m = g
8.StoichiometryHard
m(C3​H8​)n(C3​H8​)n(H2​O)m(H2​O)÷ M(C3​H8​)× 4/1× M(H2​O)

In the reaction C3H8 + 5O2 → 3CO2 + 4H2O, 30 g of C3H8 reacts completely (the other reactants are in excess) and 36.78 g of H2O is collected. Find the percent yield Y.

M(C3H8) = 44.1 g/molM(H2O) = 18.02 g/molactual: 36.78 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.10.10C−x−x+2xE0.1 − x0.1 − x2x

0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 50. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.1 mol/LKc = 50
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I1.500C−x+x+xE1.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.5 at the reaction temperature. A container starts with 1.5 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 1.5 mol/LKc = 0.5
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 50 gT = 170 °Cc = 0.388 J/(g·°C)Waterm = 150 gT = 24 °Cc = 4.18 J/(g·°C)

A 50 g block of zinc (c = 0.388 J/(g·°C)) at 170 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 24 °C in an insulated cup. Find the final temperature Tf.

mmetal = 50 gcmetal = 0.388 J/(g·°C)Tmetal = 170 °Cmwater = 150 gTwater = 24 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H10 g C4​H10​2C4​H10​ + 13O₂reactants8CO₂ + 10H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 10 g of C4H10 (M = 58.12 g/mol) burns completely: 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l). Give q as a positive number.

ΔH°f(C4H10) = −125.6 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?80%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 80% conversion? Find t.

k = 0.02 min⁻¹X = 80 %
t = min
14.Reaction kineticsHard
Tk25 °C0.00555 °C?

A reaction has a rate constant of 0.005 min⁻¹ at 25 °C and an activation energy of 40 kJ/mol. Find the rate constant k2 at 55 °C.

k1 = 0.005 min⁻¹T1 = 25 °CT2 = 55 °CEa = 40 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
QX = 95%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 95% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 95%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 150 LQ = 25 L/minX = ?

A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in a 150 L CSTR fed at 25 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 150 LQ = 25 L/mink = 0.12 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT170 °C45 °C45 °C25 °CΔT₁ΔT₂counter-flow

A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 730 kW. The hot fluid cools from 170 to 45 °C and the cold fluid heats from 25 to 45 °C. The LMTD correction factor for this arrangement is F = 0.8, and U = 500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 730 kWF = 0.8U = 500 W/(m²·K)Th: 170 → 45 °CTc: 25 → 45 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT175 °C60 °C136.6 °C10 °CΔT₁ΔT₂counter-flow

Hot oil (2 kg/s, cp = 2.3 kJ/(kg·K)) cools from 175 to 60 °C in a counter-flow exchanger. It heats 1 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 10 °C. With U = 200 W/(m²·K), find the heat transfer area A needed.

ṁh = 2 kg/scp,h = 2.3 kJ/(kg·K)Th: 175 → 60 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 10 °CU = 200 W/(m²·K)
A = m²
19.Heat conductionMedium
Mineral wool, k = 0.04100 mmExpanded polystyrene, k = 0.035150 mm16 °C-8 °CQ̇ = ?

A wall is made of 100 mm of mineral wool and 150 mm of expanded polystyrene, with an area of 20 m². The outer faces are at 16 °C and -8 °C. Find the heat flow Q̇ through the wall.

L1 = 100 mm, k1 = 0.04 W/(m·K)L2 = 150 mm, k2 = 0.035 W/(m·K)A = 20 m²T1 = 16 °CT3 = -8 °C
Q̇ = W
20.Heat conductionHard
Mineral wool, k = 0.04150 mmGypsum board, k = 0.1750 mmroom 21 °Coutside -9 °CTs​ = ?Q̇

A wall of 150 mm mineral wool and 50 mm gypsum board separates a room at 21 °C from outside air at -9 °C. The convection coefficients are 7.7 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 4 m². Find the temperature Ts of the inside surface of the wall.

L1 = 150 mm, k1 = 0.04 W/(m·K)L2 = 50 mm, k2 = 0.17 W/(m·K)A = 4 m²hi = 7.7 W/(m²·K)ho = 25 W/(m²·K)Troom = 21 °CTout = -9 °C
Ts = °C
21.Pipe friction & head lossMedium
Q = 30 L/sD = 150 mmL = 500 mf = 0.018

Water flows at 30 L/s through a pipe 500 m long with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.018 and g = 9.81 m/s². Find the friction head loss hf.

Q = 30 L/sL = 500 mD = 150 mmf = 0.018g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10Δz = ?L = 100 m, D = 100 mm, f = 0.0253× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.025. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 10) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 25 L/s?

Q = 25 L/sL = 100 mD = 100 mmf = 0.025Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 10Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 10 L/sH = 48 m

A pump with an efficiency of 78% delivers 10 L/s of water (ρ = 1000 kg/m³) against a head of 48 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 10 L/sH = 48 mη = 78%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 80 L/sΔz = 24 mL = 100 m, D = 200 mm, f = 0.022, ΣK = 6

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 24 m higher. The pipe is 100 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 80 L/sΔz = 24 mL = 100 mD = 200 mmf = 0.022ΣK = 6
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 350 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 700·(30 − 25)/(25 − 15) = 350 kg/h

Answer

ṁ2 = 350 kg/h
2.Mass balance

Answer: P = 506.7 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3800·8/60 = 506.7 kg/h

Answer

P = 506.7 kg/h
3.Energy balance

Answer: tout = 68.76 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·3.6·(140 − 110) = 162 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 162/(1·4.18) = 68.76 °C

Answer

tout = 68.76 °C
4.Energy balance

Answer: ṁc = 1.268 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1·3.6·(150 − 60) = 324 kW

Heat that reaches the water

Qc = (1 − 0.1)·324 = 291.6 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 291.6/(4.18·55) = 1.268 kg/s

Answer

ṁc = 1.268 kg/s
5.Ideal gas law

Answer: P = 69.61 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 40/28.01 = 1.428 mol
T = 20 + 273.15 = 293.1 K

Pressure

P = nRT/V = 1.428·8.314·293.1/0.05 = 69.61 kPa

Answer

P = 69.61 kPa
6.Ideal gas law

Answer: ρ = 8.045 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 20 + 273.15 = 293.1 K

Density

ρ = 700·28.01/(8.314·293.1) = 8.045 kg/m³

Answer

ρ = 8.045 kg/m³
7.Stoichiometry

Answer: m = 6.995 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 10/159.69 = 0.06262 mol
n(CO) = 40/28.01 = 1.428 mol

Limiting reactant

0.06262/1 = 0.06262, 1.428/3 = 0.476 → Fe2O3

Mass of product

n(Fe) = 0.06262·2 = 0.1252 mol
m = 0.1252·55.85 = 6.995 g

Answer

m = 6.995 g
8.Stoichiometry

Answer: Y = 75.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C3H8) = 30/44.1 = 0.6803 mol
m = 0.6803·4/1·18.02 = 49.03 g

Percent yield

Y = 36.78/49.03·100 = 75.01%

Answer

Y = 75.01%
9.Chemical equilibrium

Answer: [HI] = 0.1559 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

50 = (2x)²/(0.1 − x)²

Take the square root

7.071 = 2x/(0.1 − x) → x = 0.1·7.071/(2 + 7.071) = 0.07795 mol/L

Equilibrium concentration

[HI] = 2x = 0.1559 mol/L

Answer

[HI] = 0.1559 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.8486 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.5 = x²/(1.5 − x) → x² + 0.5·x − 0.75 = 0

Solve the quadratic

x = (−0.5 + √(0.5² + 4·0.75))/2 = 0.6514 mol/L

Equilibrium concentration

[PCl₅] = 1.5 − 0.6514 = 0.8486 mol/L

Answer

[PCl5] = 0.8486 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 28.38 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

50·0.388·(170 − Tf) = 150·4.18·(Tf − 24)

Solve for the final temperature

Tf = (19.4·170 + 627·24)/(19.4 + 627) = 28.38 °C

Answer

Tf = 28.38 °C
12.Calorimetry & enthalpy

Answer: q = 495.1 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [8·(−393.5) + 10·(−285.8)] − [2·(−125.6) + 13·0] = −5755 kJ

Heat for the given mass

n = 10/58.12 = 0.1721 mol
q = n·|ΔH°/2| = 0.1721·2877 = 495.1 kJ

Answer

q = 495.1 kJ
13.Reaction kinetics

Answer: t = 80.47 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.2

Solve for the time

t = −ln(1 − X)/k = −ln(0.2)/0.02 = 80.47 min

Answer

t = 80.47 min
14.Reaction kinetics

Answer: k2 = 0.02186 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 298.1 K, T2 = 328.1 K

Arrhenius ratio

ln(k2/k1) = −(40000/8.314)·(1/328.1 − 1/298.1) = 1.475
k2 = 0.005·e1.475 = 0.02186 min⁻¹

Answer

k2 = 0.02186 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 6.342

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.95/0.05 = 19
PFR: k·τ = ln(1/(1 − X)) = ln(20) = 2.996

Ratio of volumes

VCSTR/VPFR = 19/2.996 = 6.342

Answer

VCSTR/VPFR = 6.342

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 41.86 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/25 = 6 min, kτ = 0.12·6 = 0.72

Conversion

X = kτ/(1 + kτ) = 0.72/(1 + 0.72) = 41.86%

Answer

X = 41.86%
17.Heat exchangers (LMTD)

Answer: A = 31.85 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences (counter-flow)

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 170 − 45 = 125 K
ΔT₂ = Th,out − Tc,in = 45 − 25 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (125 − 20)/ln(125/20) = 57.3 K

Area

A = Q̇/(U·F·ΔTlm,cf) = 730000/(500·0.8·57.3) = 31.85 m²

Answer

A = 31.85 m²
18.Heat exchangers (LMTD)

Answer: A = 60.16 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 2·2.3·115 = 529 kW
Tc,out = 10 + 529/(1·4.18) = 136.6 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 175 − 136.6 = 38.44 K
ΔT₂ = Th,out − Tc,in = 60 − 10 = 50 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (38.44 − 50)/ln(38.44/50) = 43.97 K

Area

A = Q̇/(U·ΔTlm) = 529000/(200·43.97) = 60.16 m²

Answer

A = 60.16 m²
19.Heat conduction

Answer: Q̇ = 70.74 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.04·20) = 0.125 K/W
R2 = L2/(k2A) = (150/1000)/(0.035·20) = 0.2143 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 24/0.3393 = 70.74 W

Answer

Q̇ = 70.74 W
20.Heat conduction

Answer: Ts = 20.08 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·4) = 0.03247 K/W
R1 = L1/(k1A) = (150/1000)/(0.04·4) = 0.9375 K/W
R2 = L2/(k2A) = (50/1000)/(0.17·4) = 0.07353 K/W
Ro = 1/(hoA) = 1/(25·4) = 0.01 K/W
ΣR = 1.053 K/W

Heat loss

Q̇ = (21 − (-9))/1.053 = 28.48 W
Ts = Troom − Q̇·Ri = 21 − 28.48·0.03247 = 20.08 °C

Answer

Ts = 20.08 °C
21.Pipe friction & head loss

Answer: hf = 8.814 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.15²/4 = 0.01767 m²
V = Q/A = 0.03/0.01767 = 1.698 m/s

Velocity head

V²/(2g) = 1.698²/(2·9.81) = 0.1469 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.018·(500/0.15)·1.698²/(2·9.81) = 8.814 m

Answer

hf = 8.814 m
22.Pipe friction & head loss

Answer: Δz = 19.31 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.025/0.007854 = 3.183 m/s
V²/(2g) = 0.5164 m

Loss coefficients

f·L/D = 0.025·100/0.1 = 25
ΣK = 0.5 + 3·0.3 + 10 + 1.0 = 12.4

Total head loss

hf = 25·0.5164 = 12.91 m
hm = 12.4·0.5164 = 6.404 m
Δz = hf + hm = 19.31 m

Answer

Δz = 19.31 m
23.Pumps & pump power

Answer: Pshaft = 6.037 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.01·48 = 4.709 kW

Shaft power

Pshaft = Ph/η = 4.709/0.78 = 6.037 kW

Answer

Pshaft = 6.037 kW
24.Pumps & pump power

Answer: H = 29.62 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (11 + 6)·0.3305 = 5.619 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 24 + 5.619 = 29.62 m

Answer

H = 29.62 m

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