FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1800 kg/h · 20% NaOHStream 2ṁ₂ = ? · 45% NaOHProduct30% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% NaOH? Find ṁ2.

ṁ1 = 800 kg/hx1 = 20 %x2 = 45 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1200 kg/h · 20% saltProduct PP = ? · 40%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 1200 kg/hxF = 20 %xP = 40 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 160 °C120 °Cwater · 30 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2 kg/scp,h = 2.44 kJ/(kg·K)Th: 160 → 120 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 130 °C90 °Cwater · 20 °C55 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 130 → 90 °Ct: 20 → 55 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
450 g of ArP = 500 kPaT = 45 °CV = ?

What volume V does 450 g of Ar occupy at 500 kPa and 45 °C? Treat it as an ideal gas.

m = 450 gM = 39.95 g/molP = 500 kPaT = 45 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of N₂ goes from 100 kPa, 2 L, 35 °C to 350 kPa and 100 °C. Find the new volume V2.

P1 = 100 kPaV1 = 2 LT1 = 35 °CP2 = 350 kPaT2 = 100 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(Fe)m(Fe)÷ M(X)× 2/ν× M(Fe)

8 g of Fe2O3 and 48 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of Fe can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(Fe) = 55.85 g/mol
m = g
8.StoichiometryHard
m(H2​)n(H2​)n(H2​O)m(H2​O)÷ M(H2​)× 2/2× M(H2​O)

In the reaction 2H2 + O2 → 2H2O, 16 g of H2 reacts completely (the other reactants are in excess) and 121.6 g of H2O is collected. Find the percent yield Y.

M(H2) = 2.016 g/molM(H2O) = 18.02 g/molactual: 121.6 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.50.50C−x−x+2xE0.5 − x0.5 − x2x

0.5 mol/L of H₂ and 0.5 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 50. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.5 mol/LKc = 50
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.800C−x+x+xE0.8 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.5 at the reaction temperature. A container starts with 0.8 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.8 mol/LKc = 0.5
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 150 gT = 140 °Cc = 0.449 J/(g·°C)Waterm = 250 gT = 15 °Cc = 4.18 J/(g·°C)

A 150 g block of iron (c = 0.449 J/(g·°C)) at 140 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 15 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.449 J/(g·°C)Tmetal = 140 °Cmwater = 250 gTwater = 15 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC6​H12​O6​ + 6O₂reactants6CO₂ + 6H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l).

ΔH°f(C6H12O6) = −1274 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)2 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.5 L/(mol·min) and starts at 0.5 mol/L. Find the concentration CA after 2 min.

k = 0.5 L/(mol·min)CA0 = 0.5 mol/Lt = 2 min
CA = mol/L
14.Reaction kineticsHard
Tk35 °C0.155 °C0.851

The rate constant of a reaction is 0.1 min⁻¹ at 35 °C and 0.851 min⁻¹ at 55 °C. Find the activation energy Ea.

k1 = 0.1 min⁻¹T1 = 35 °Ck2 = 0.851 min⁻¹T2 = 55 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
Q = 5 L/minX = 60%V = ?, k = 0.4 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.4 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 5 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 60% conversion of A.

Q = 5 L/mink = 0.4 min⁻¹X = 60%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 100 LQ = 40 L/minX = ?

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in a 100 L CSTR fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 100 LQ = 40 L/mink = 0.2 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT140 °C115 °C130 °C10 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 160 kW. The hot fluid cools from 140 to 115 °C and the cold fluid heats from 10 to 130 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 160 kWU = 1500 W/(m²·K)Th: 140 → 115 °CTc: 10 → 130 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT120 °C15 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 120 °C on the outside of the tubes of a condenser with a heat transfer area of 1.5 m² and U = 1500 W/(m²·K). Cooling water (1 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 15 °C. Find the water outlet temperature Tc,out.

Ts = 120 °CA = 1.5 m²U = 1500 W/(m²·K)ṁ = 1 kg/scp = 4.18 kJ/(kg·K)Tc,in = 15 °C
Tc,out = °C
19.Heat conductionMedium
Concrete, k = 1.4200 mmGypsum board, k = 0.1775 mm16 °C-3 °CQ̇ = ?

A wall is made of 200 mm of concrete and 75 mm of gypsum board, with an area of 20 m². The outer faces are at 16 °C and -3 °C. Find the heat flow Q̇ through the wall.

L1 = 200 mm, k1 = 1.4 W/(m·K)L2 = 75 mm, k2 = 0.17 W/(m·K)A = 20 m²T1 = 16 °CT3 = -3 °C
Q̇ = W
20.Heat conductionHard
Concrete, k = 1.4250 mmGlass, k = 0.9625 mmroom 21 °Coutside -15 °CQ̇ = ?

A wall of 250 mm concrete and 25 mm glass separates a room at 21 °C from outside air at -15 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 20 m². Find the heat loss Q̇ through the wall.

L1 = 250 mm, k1 = 1.4 W/(m·K)L2 = 25 mm, k2 = 0.96 W/(m·K)A = 20 m²hi = 10 W/(m²·K)ho = 25 W/(m²·K)Troom = 21 °CTout = -15 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 2.4 m/sD = 250 mmL = 300 mf = 0.018

Water flows at a mean velocity of 2.4 m/s through a pipe 300 m long with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.018 and g = 9.81 m/s². Find the friction head loss hf.

V = 2.4 m/sL = 300 mD = 250 mmf = 0.018g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2free outletH = ?L = 200 m, D = 250 mm, f = 0.0182× bend (K = 0.3)

A pipe 200 m long with an inside diameter of 250 mm (Darcy friction factor f = 0.018) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 2). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 50 L/s?

Q = 50 L/sL = 200 mD = 250 mmf = 0.018Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 2
H = m
23.Pumps & pump powerMedium
PQ = 30 L/sH = 40 m

In a test, a pump delivers 30 L/s of water (ρ = 1000 kg/m³) against a head of 40 m while its shaft takes 15.7 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 30 L/sH = 40 mPshaft = 15.7 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 50 L/sΔz = 25 mL = 150 m, D = 150 mm, f = 0.018, ΣK = 8

A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 25 m higher. The pipe is 150 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 80%. Find the shaft power Pshaft in kW.

Q = 50 L/sΔz = 25 mL = 150 mD = 150 mmf = 0.018ΣK = 8η = 80%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 533.3 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 800·(20 − 30)/(30 − 45) = 533.3 kg/h

Answer

ṁ2 = 533.3 kg/h
2.Mass balance

Answer: P = 600 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1200·20/40 = 600 kg/h

Answer

P = 600 kg/h
3.Energy balance

Answer: tout = 45.57 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2·2.44·(160 − 120) = 195.2 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 195.2/(3·4.18) = 45.57 °C

Answer

tout = 45.57 °C
4.Energy balance

Answer: ṁc = 1.418 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·2.44·(130 − 90) = 244 kW

Heat that reaches the water

Qc = (1 − 0.15)·244 = 207.4 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 207.4/(4.18·35) = 1.418 kg/s

Answer

ṁc = 1.418 kg/s
5.Ideal gas law

Answer: V = 59.59 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 450/39.95 = 11.26 mol
T = 45 + 273.15 = 318.1 K

Volume

V = nRT/P = 11.26·8.314·318.1/500 = 59.59 L

Answer

V = 59.59 L
6.Ideal gas law

Answer: V2 = 0.692 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 308.1 K, T2 = 373.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(100/350)·(373.1/308.1) = 0.692 L

Answer

V2 = 0.692 L
7.Stoichiometry

Answer: m = 5.596 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 8/159.69 = 0.0501 mol
n(CO) = 48/28.01 = 1.714 mol

Limiting reactant

0.0501/1 = 0.0501, 1.714/3 = 0.5712 → Fe2O3

Mass of product

n(Fe) = 0.0501·2 = 0.1002 mol
m = 0.1002·55.85 = 5.596 g

Answer

m = 5.596 g
8.Stoichiometry

Answer: Y = 85 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(H2) = 16/2.016 = 7.937 mol
m = 7.937·2/2·18.02 = 143 g

Percent yield

Y = 121.6/143·100 = 85%

Answer

Y = 85%
9.Chemical equilibrium

Answer: [H2] = 0.1102 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

50 = (2x)²/(0.5 − x)²

Take the square root

7.071 = 2x/(0.5 − x) → x = 0.5·7.071/(2 + 7.071) = 0.3898 mol/L

Equilibrium concentration

[H₂] = 0.5 − x = 0.1102 mol/L

Answer

[H2] = 0.1102 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.3699 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.5 = x²/(0.8 − x) → x² + 0.5·x − 0.4 = 0

Solve the quadratic

x = (−0.5 + √(0.5² + 4·0.4))/2 = 0.4301 mol/L

Equilibrium concentration

[PCl₅] = 0.8 − 0.4301 = 0.3699 mol/L

Answer

[PCl5] = 0.3699 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 22.57 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.449·(140 − Tf) = 250·4.18·(Tf − 15)

Solve for the final temperature

Tf = (67.35·140 + 1045·15)/(67.35 + 1045) = 22.57 °C

Answer

Tf = 22.57 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2802 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [6·(−393.5) + 6·(−285.8)] − [1·(−1274) + 6·0] = −2802 kJ

Answer

ΔH° = −2802 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.3333 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 2 + 0.5·2 = 3 L/mol
CA = 1/3 = 0.3333 mol/L

Answer

CA = 0.3333 mol/L
14.Reaction kinetics

Answer: Ea = 90.01 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 308.1 K, T2 = 328.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·2.141/(-1.978e-4) = 90008 J/mol
Ea = 90.01 kJ/mol

Answer

Ea = 90.01 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: V = 11.45 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.6))/0.4 = 0.9163/0.4 = 2.291 min

Volume

V = Q·τ = 5·2.291 = 11.45 L

Answer

V = 11.45 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 33.33 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 100/40 = 2.5 min, kτ = 0.2·2.5 = 0.5

Conversion

X = kτ/(1 + kτ) = 0.5/(1 + 0.5) = 33.33%

Answer

X = 33.33%
17.Heat exchangers (LMTD)

Answer: A = 2.64 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 140 − 130 = 10 K
ΔT₂ = Th,out − Tc,in = 115 − 10 = 105 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (10 − 105)/ln(10/105) = 40.4 K

Area

A = Q̇/(U·ΔTlm) = 160000/(1500·40.4) = 2.64 m²

Answer

A = 2.64 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 58.71 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 1500·1.5/(1·4180) = 0.5383

Outlet temperature

ΔT₂ = ΔT₁·e−0.5383 = 105·0.5838 = 61.29 K
Tc,out = 120 − 61.29 = 58.71 °C

Answer

Tc,out = 58.71 °C

Heat transferred: Q̇ = 182.7 kW.

19.Heat conduction

Answer: Q̇ = 650.6 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (200/1000)/(1.4·20) = 0.007143 K/W
R2 = L2/(k2A) = (75/1000)/(0.17·20) = 0.02206 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 19/0.0292 = 650.6 W

Answer

Q̇ = 650.6 W
20.Heat conduction

Answer: Q̇ = 2089 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·20) = 0.005 K/W
R1 = L1/(k1A) = (250/1000)/(1.4·20) = 0.008929 K/W
R2 = L2/(k2A) = (25/1000)/(0.96·20) = 0.001302 K/W
Ro = 1/(hoA) = 1/(25·20) = 0.002 K/W
ΣR = 0.01723 K/W

Heat loss

Q̇ = (21 − (-15))/0.01723 = 2089 W

Answer

Q̇ = 2089 W
21.Pipe friction & head loss

Answer: hf = 6.341 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 2.4²/(2·9.81) = 0.2936 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.018·(300/0.25)·2.4²/(2·9.81) = 6.341 m

Answer

hf = 6.341 m
22.Pipe friction & head loss

Answer: H = 0.9783 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.05/0.04909 = 1.019 m/s
V²/(2g) = 0.05288 m

Loss coefficients

f·L/D = 0.018·200/0.25 = 14.4
ΣK = 0.5 + 2·0.3 + 2 = 3.1

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 14.4 + 3.1)·0.05288 = 0.9783 m

Answer

H = 0.9783 m
23.Pumps & pump power

Answer: η = 74.98 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.03·40 = 11.77 kW

Efficiency

η = Ph/Pshaft = 11.77/15.7 = 74.98%

Answer

η = 74.98%
24.Pumps & pump power

Answer: Pshaft = 21.83 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.05/0.01767 = 2.829 m/s
V²/(2g) = 0.408 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (18 + 8)·0.408 = 10.61 m

Pump head

H = Δz + hL = 25 + 10.61 = 35.61 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.05·35.61/0.8 = 21.83 kW

Answer

Pshaft = 21.83 kW

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