FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1650 kg/h · 50% NaOHStream 2ṁ₂ = ? · 20% NaOHProduct35% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% NaOH? Find ṁ2.

ṁ1 = 650 kg/hx1 = 50 %x2 = 20 %x3 = 35 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F3800 kg/h · 14% saltProduct PP = ? · 30%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 3800 kg/hxF = 14 %xP = 30 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 180 °C70 °Cwater · 10 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 180 → 70 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 130 °C100 °Cwater · 10 °C70 °C · ṁ = ?10% lost

Hot glycol mix heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 3 kg/scp,h = 3.6 kJ/(kg·K)Th: 130 → 100 °Ct: 10 → 70 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
20 g of O₂V = 20 LT = 45 °CP = ?

A tank of 20 L contains 20 g of O₂ at 45 °C. Treat it as an ideal gas and find the pressure P.

m = 20 gM = 32 g/molV = 20 LT = 45 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of He goes from 250 kPa, 20 L, 15 °C to 600 kPa and 110 °C. Find the new volume V2.

P1 = 250 kPaV1 = 20 LT1 = 15 °CP2 = 600 kPaT2 = 110 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 3/ν× M(CO2​)

8 g of C3H8 and 24 g of O2 react according to C3H8 + 5O2 → 3CO2 + 4H2O. What mass m of CO2 can form?

M(C3H8) = 44.1M(O2) = 32M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(Na)n(Na)n(NaCl)m(NaCl)÷ M(Na)× 2/2× M(NaCl)

In the reaction 2Na + Cl2 → 2NaCl, 20 g of Na reacts completely (the other reactants are in excess) and 35.59 g of NaCl is collected. Find the percent yield Y.

M(Na) = 22.99 g/molM(NaCl) = 58.44 g/molactual: 35.59 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 36. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 36
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.800C−x+x+xE0.8 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.01 at the reaction temperature. A container starts with 0.8 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.8 mol/LKc = 0.01
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Leadm = 200 gT = 100 °Cc = 0.129 J/(g·°C)Waterm = 400 gT = 17 °Cc = 4.18 J/(g·°C)

A 200 g block of lead (c = 0.129 J/(g·°C)) at 100 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 17 °C in an insulated cup. Find the final temperature Tf.

mmetal = 200 gcmetal = 0.129 J/(g·°C)Tmetal = 100 °Cmwater = 400 gTwater = 17 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2C4​H10​ + 13O₂reactants8CO₂ + 10H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l).

ΔH°f(C4H10) = −125.6 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)5 min0.35

In a first-order reaction the concentration of A falls from 1 mol/L to 0.35 mol/L in 5 min. Find the rate constant k.

CA0 = 1 mol/LCA = 0.35 mol/Lt = 5 min
k = min⁻¹
14.Reaction kineticsHard
CA0​ (mol/L)r (mol/(L·s))run 10.10.002run 20.30.006n = ?

Two experiments measure the initial rate of A → products. With CA0 = 0.1 mol/L the rate is 0.002 mol/(L·s); with CA0 = 0.3 mol/L it is 0.006 mol/(L·s). Find the reaction order n with respect to A.

CA0,1 = 0.1 mol/Lr1 = 0.002 mol/(L·s)CA0,2 = 0.3 mol/Lr2 = 0.006 mol/(L·s)
n =
15.Reactor sizing (CSTR & PFR)Medium
Q = 10 L/minX = 60%V = ?, k = 0.4 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.4 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 10 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 60% conversion of A.

Q = 10 L/mink = 0.4 min⁻¹X = 60%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 1000 LQ = 10 L/minX = ?

A first-order liquid-phase reaction (k = 0.1 min⁻¹) runs in a 1000 L CSTR fed at 10 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 1000 LQ = 10 L/mink = 0.1 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT125 °C105 °C85 °C25 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 30 kW. Its heat transfer area is 6 m². The hot fluid cools from 125 to 105 °C and the cold fluid heats from 25 to 85 °C. Find the overall heat transfer coefficient U.

Q̇ = 30 kWA = 6 m²Th: 125 → 105 °CTc: 25 → 85 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT100 °C20 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 100 °C on the outside of the tubes of a condenser with a heat transfer area of 6 m² and U = 1000 W/(m²·K). Cooling water (3 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 20 °C. Find the water outlet temperature Tc,out.

Ts = 100 °CA = 6 m²U = 1000 W/(m²·K)ṁ = 3 kg/scp = 4.18 kJ/(kg·K)Tc,in = 20 °C
Tc,out = °C
19.Heat conductionMedium
Expanded polystyrene, k = 0.035150 mmConcrete, k = 1.4150 mm18 °C10 °CQ̇ = ?

A wall is made of 150 mm of expanded polystyrene and 150 mm of concrete, with an area of 20 m². The outer faces are at 18 °C and 10 °C. Find the heat flow Q̇ through the wall.

L1 = 150 mm, k1 = 0.035 W/(m·K)L2 = 150 mm, k2 = 1.4 W/(m·K)A = 20 m²T1 = 18 °CT3 = 10 °C
Q̇ = W
20.Heat conductionHard
Brick, k = 0.72250 mmConcrete, k = 1.4150 mmroom 22 °Coutside -4 °CTs​ = ?Q̇

A wall of 250 mm brick and 150 mm concrete separates a room at 22 °C from outside air at -4 °C. The convection coefficients are 6 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 6 m². Find the temperature Ts of the inside surface of the wall.

L1 = 250 mm, k1 = 0.72 W/(m·K)L2 = 150 mm, k2 = 1.4 W/(m·K)A = 6 m²hi = 6 W/(m²·K)ho = 20 W/(m²·K)Troom = 22 °CTout = -4 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 1.2 m/sD = 75 mmL = 100 mf = 0.02

Water flows at a mean velocity of 1.2 m/s through a pipe 100 m long with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the friction head loss hf.

V = 1.2 m/sL = 100 mD = 75 mmf = 0.02g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10free outletH = ?L = 150 m, D = 150 mm, f = 0.0153× bend (K = 0.3)

A pipe 150 m long with an inside diameter of 150 mm (Darcy friction factor f = 0.015) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each) and a valve (K = 10). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 40 L/s?

Q = 40 L/sL = 150 mD = 150 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 10
H = m
23.Pumps & pump powerMedium
PQ = 80 L/sH = 10 m

A pump with an efficiency of 78% delivers 80 L/s of water (ρ = 1000 kg/m³) against a head of 10 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 80 L/sH = 10 mη = 78%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 80 L/sΔz = 24 mL = 100 m, D = 200 mm, f = 0.018, ΣK = 8

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 24 m higher. The pipe is 100 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 80 L/sΔz = 24 mL = 100 mD = 200 mmf = 0.018ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 650 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 650·(50 − 35)/(35 − 20) = 650 kg/h

Answer

ṁ2 = 650 kg/h
2.Mass balance

Answer: P = 1773 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3800·14/30 = 1773 kg/h

Answer

P = 1773 kg/h
3.Energy balance

Answer: tout = 106.3 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·2.44·(180 − 70) = 402.6 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 402.6/(1·4.18) = 106.3 °C

Answer

tout = 106.3 °C
4.Energy balance

Answer: ṁc = 1.163 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 3·3.6·(130 − 100) = 324 kW

Heat that reaches the water

Qc = (1 − 0.1)·324 = 291.6 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 291.6/(4.18·60) = 1.163 kg/s

Answer

ṁc = 1.163 kg/s
5.Ideal gas law

Answer: P = 82.66 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 20/32 = 0.625 mol
T = 45 + 273.15 = 318.1 K

Pressure

P = nRT/V = 0.625·8.314·318.1/0.02 = 82.66 kPa

Answer

P = 82.66 kPa
6.Ideal gas law

Answer: V2 = 11.08 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 288.1 K, T2 = 383.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 20·(250/600)·(383.1/288.1) = 11.08 L

Answer

V2 = 11.08 L
7.Stoichiometry

Answer: m = 19.8 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(C3H8) = 8/44.1 = 0.1814 mol
n(O2) = 24/32 = 0.75 mol

Limiting reactant

0.1814/1 = 0.1814, 0.75/5 = 0.15 → O2

Mass of product

n(CO2) = 0.15·3 = 0.45 mol
m = 0.45·44.01 = 19.8 g

Answer

m = 19.8 g
8.Stoichiometry

Answer: Y = 70 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Na) = 20/22.99 = 0.8699 mol
m = 0.8699·2/2·58.44 = 50.84 g

Percent yield

Y = 35.59/50.84·100 = 70%

Answer

Y = 70%
9.Chemical equilibrium

Answer: [HI] = 0.6 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

36 = (2x)²/(0.4 − x)²

Take the square root

6 = 2x/(0.4 − x) → x = 0.4·6/(2 + 6) = 0.3 mol/L

Equilibrium concentration

[HI] = 2x = 0.6 mol/L

Answer

[HI] = 0.6 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.7154 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.01 = x²/(0.8 − x) → x² + 0.01·x − 0.008 = 0

Solve the quadratic

x = (−0.01 + √(0.01² + 4·0.008))/2 = 0.08458 mol/L

Equilibrium concentration

[PCl₅] = 0.8 − 0.08458 = 0.7154 mol/L

Answer

[PCl5] = 0.7154 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 18.26 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

200·0.129·(100 − Tf) = 400·4.18·(Tf − 17)

Solve for the final temperature

Tf = (25.8·100 + 1672·17)/(25.8 + 1672) = 18.26 °C

Answer

Tf = 18.26 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −5755 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [8·(−393.5) + 10·(−285.8)] − [2·(−125.6) + 13·0] = −5755 kJ

Answer

ΔH° = −5755 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: k = 0.21 min⁻¹

Integrated rate laws: zero order: C = C₀ − kt (straight line, t½ = C₀/(2k)); first order: ln(C₀/C) = kt (t½ = ln 2/k); second order: 1/C − 1/C₀ = kt (t½ = 1/(kC₀)). Conversion X means C = C₀(1 − X).

Integrated first-order law

k = ln(CA0/CA)/t = ln(1/0.35)/5 = 1.05/5 = 0.21 min⁻¹

Answer

k = 0.21 min⁻¹
14.Reaction kinetics

Answer: n = 1

Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.

Ratios

r2/r1 = 0.006/0.002 = 3
C2/C1 = 0.3/0.1 = 3

Order

n = ln(3)/ln(3) = 1

Answer

n = 1
15.Reactor sizing (CSTR & PFR)

Answer: V = 22.91 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.6))/0.4 = 0.9163/0.4 = 2.291 min

Volume

V = Q·τ = 10·2.291 = 22.91 L

Answer

V = 22.91 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 90.91 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 1000/10 = 100 min, kτ = 0.1·100 = 10

Conversion

X = kτ/(1 + kτ) = 10/(1 + 10) = 90.91%

Answer

X = 90.91%
17.Heat exchangers (LMTD)

Answer: U = 86.64 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 125 − 85 = 40 K
ΔT₂ = Th,out − Tc,in = 105 − 25 = 80 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (40 − 80)/ln(40/80) = 57.71 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 30000/(6·57.71) = 86.64 W/(m²·K)

Answer

U = 86.64 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: Tc,out = 50.42 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 1000·6/(3·4180) = 0.4785

Outlet temperature

ΔT₂ = ΔT₁·e−0.4785 = 80·0.6197 = 49.58 K
Tc,out = 100 − 49.58 = 50.42 °C

Answer

Tc,out = 50.42 °C

Heat transferred: Q̇ = 381.5 kW.

19.Heat conduction

Answer: Q̇ = 36.42 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.035·20) = 0.2143 K/W
R2 = L2/(k2A) = (150/1000)/(1.4·20) = 0.005357 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 8/0.2196 = 36.42 W

Answer

Q̇ = 36.42 W
20.Heat conduction

Answer: Ts = 15.54 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·6) = 0.02778 K/W
R1 = L1/(k1A) = (250/1000)/(0.72·6) = 0.05787 K/W
R2 = L2/(k2A) = (150/1000)/(1.4·6) = 0.01786 K/W
Ro = 1/(hoA) = 1/(20·6) = 0.008333 K/W
ΣR = 0.1118 K/W

Heat loss

Q̇ = (22 − (-4))/0.1118 = 232.5 W
Ts = Troom − Q̇·Ri = 22 − 232.5·0.02778 = 15.54 °C

Answer

Ts = 15.54 °C
21.Pipe friction & head loss

Answer: hf = 1.957 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 1.2²/(2·9.81) = 0.07339 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.02·(100/0.075)·1.2²/(2·9.81) = 1.957 m

Answer

hf = 1.957 m
22.Pipe friction & head loss

Answer: H = 7.155 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.04/0.01767 = 2.264 m/s
V²/(2g) = 0.2611 m

Loss coefficients

f·L/D = 0.015·150/0.15 = 15
ΣK = 0.5 + 3·0.3 + 10 = 11.4

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 15 + 11.4)·0.2611 = 7.155 m

Answer

H = 7.155 m
23.Pumps & pump power

Answer: Pshaft = 10.06 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.08·10 = 7.848 kW

Shaft power

Pshaft = Ph/η = 7.848/0.78 = 10.06 kW

Answer

Pshaft = 10.06 kW
24.Pumps & pump power

Answer: H = 29.62 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (9 + 8)·0.3305 = 5.619 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 24 + 5.619 = 29.62 m

Answer

H = 29.62 m

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