FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1450 kg/h · 45% saltStream 2ṁ₂ = ? · 10% saltProduct15% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 15% salt? Find ṁ2.

ṁ1 = 450 kg/hx1 = 45 %x2 = 10 %x3 = 15 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1000 kg/h · 16% saltProduct PP = ? · 30%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 1000 kg/hxF = 16 %xP = 30 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 150 °C100 °Cwater · 20 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 150 → 100 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 20 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 160 °C90 °Cwater · 20 °C40 °C · ṁ = ?10% lost

Hot glycol mix heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 160 → 90 °Ct: 20 → 40 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
90 g of N₂V = 50 LT = 50 °CP = ?

A tank of 50 L contains 90 g of N₂ at 50 °C. Treat it as an ideal gas and find the pressure P.

m = 90 gM = 28.01 g/molV = 50 LT = 50 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
O₂, M = 32 g/molP = 900 kPaT = 170 °Cρ = ?

Find the density ρ of O₂ at 900 kPa and 170 °C, treating it as an ideal gas.

M = 32 g/molP = 900 kPaT = 170 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

10 g of H2 and 10 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?

M(H2) = 2.016M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(Fe2​O3​)n(Fe2​O3​)n(Fe)m(Fe)÷ M(Fe2​O3​)× 2/1× M(Fe)

In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 4 g of Fe2O3 reacts completely (the other reactants are in excess) and 2.29 g of Fe is collected. Find the percent yield Y.

M(Fe2O3) = 159.69 g/molM(Fe) = 55.85 g/molactual: 2.29 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.10.10C−x−x+2xE0.1 − x0.1 − x2x

0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 50. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.1 mol/LKc = 50
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.400C−x+x+xE0.4 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.4 mol/LKc = 0.02
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Leadm = 100 gT = 90 °Cc = 0.129 J/(g·°C)Waterm = 300 gT = 20 °Cc = 4.18 J/(g·°C)

A 100 g block of lead (c = 0.129 J/(g·°C)) at 90 °C is dropped into 300 g of water (c = 4.18 J/(g·°C)) at 20 °C in an insulated cup. Find the final temperature Tf.

mmetal = 100 gcmetal = 0.129 J/(g·°C)Tmetal = 90 °Cmwater = 300 gTwater = 20 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H25 g C6​H12​O6​C6​H12​O6​ + 6O₂reactants6CO₂ + 6H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 25 g of C6H12O6 (M = 180.16 g/mol) burns completely: C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l). Give q as a positive number.

ΔH°f(C6H12O6) = −1274 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)5 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.8 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 5 min.

k = 0.8 L/(mol·min)CA0 = 2 mol/Lt = 5 min
CA = mol/L
14.Reaction kineticsHard
1/Tln kT = 50 °Cln 0.02ln A = ?Ea​ = 100 kJ/mol

A first-order reaction has a rate constant of 0.02 s⁻¹ at 50 °C and an activation energy of 100 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.

k = 0.02 s⁻¹T = 50 °CEa = 100 kJ/molR = 8.314 J/(mol·K)
A = s⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 20 L/minX = 75%V = ?, k = 0.08 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.08 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 20 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 75% conversion of A.

Q = 20 L/mink = 0.08 min⁻¹X = 75%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 400 LQ = 5 L/minX = ?

A first-order liquid-phase reaction (k = 0.5 min⁻¹) runs in a 400 L CSTR fed at 5 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 5 L/mink = 0.5 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT140 °C120 °C70 °C20 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 260 kW. The hot fluid cools from 140 to 120 °C and the cold fluid heats from 20 to 70 °C. The overall heat transfer coefficient is 200 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 260 kWU = 200 W/(m²·K)Th: 140 → 120 °CTc: 20 → 70 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT155 °C125 °C?10 °CΔT₁ΔT₂counter-flow

In a counter-flow double-pipe heat exchanger, hot oil (0.3 kg/s, cp = 2.3 kJ/(kg·K)) flows in the inner tube and cools from 155 to 125 °C. Water (0.5 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 10 °C. The inner tube has a diameter of 20 mm, and U = 500 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.3 kg/scp,h = 2.3 kJ/(kg·K)Th: 155 → 125 °Cṁc = 0.5 kg/sTc,in = 10 °CD = 20 mmU = 500 W/(m²·K)
L = m
19.Heat conductionMedium
Glass, k = 0.96150 mmWood, k = 0.17100 mm17 °C-6 °CTi​ = ?Q̇

A wall is made of 150 mm of glass and 100 mm of wood, with an area of 10 m². The outer faces are at 17 °C and -6 °C. Find the temperature Ti at the interface between the two layers.

L1 = 150 mm, k1 = 0.96 W/(m·K)L2 = 100 mm, k2 = 0.17 W/(m·K)A = 10 m²T1 = 17 °CT3 = -6 °C
Ti = °C
20.Heat conductionHard
Brick, k = 0.72100 mmGlass, k = 0.9675 mmroom 22 °Coutside 0 °CQ̇

A wall of 100 mm brick and 75 mm glass separates a room at 22 °C from outside air at 0 °C. The convection coefficients are 7.7 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 6 m². Find the overall heat transfer coefficient U of the wall.

L1 = 100 mm, k1 = 0.72 W/(m·K)L2 = 75 mm, k2 = 0.96 W/(m·K)A = 6 m²hi = 7.7 W/(m²·K)ho = 30 W/(m²·K)Troom = 22 °CTout = 0 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 0.8 m/sD = 100 mmL = 150 mf = 0.02

Water (ρ = 1000 kg/m³) flows at 0.8 m/s through a horizontal pipe, 150 m long, with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 0.8 m/sL = 150 mD = 100 mmf = 0.02ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 10Δz = ?L = 400 m, D = 300 mm, f = 0.0223× bend (K = 0.3)

Two open reservoirs are joined by a pipe 400 m long with an inside diameter of 300 mm and a Darcy friction factor f = 0.022. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 10) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 100 L/s?

Q = 100 L/sL = 400 mD = 300 mmf = 0.022Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 10Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 10 L/sH = 32 m

A pump with an efficiency of 78% delivers 10 L/s of water (ρ = 1000 kg/m³) against a head of 32 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 10 L/sH = 32 mη = 78%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 15 L/sΔz = 8 mL = 100 m, D = 100 mm, f = 0.025, ΣK = 5

A pump moves 15 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 8 m higher. The pipe is 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.025; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 78%. Find the shaft power Pshaft in kW.

Q = 15 L/sΔz = 8 mL = 100 mD = 100 mmf = 0.025ΣK = 5η = 78%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 2700 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 450·(45 − 15)/(15 − 10) = 2700 kg/h

Answer

ṁ2 = 2700 kg/h
2.Mass balance

Answer: P = 533.3 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1000·16/30 = 533.3 kg/h

Answer

P = 533.3 kg/h
3.Energy balance

Answer: tout = 41.89 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·2.44·(150 − 100) = 183 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 20 + 183/(2·4.18) = 41.89 °C

Answer

tout = 41.89 °C
4.Energy balance

Answer: ṁc = 1.356 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·3.6·(160 − 90) = 126 kW

Heat that reaches the water

Qc = (1 − 0.1)·126 = 113.4 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 113.4/(4.18·20) = 1.356 kg/s

Answer

ṁc = 1.356 kg/s
5.Ideal gas law

Answer: P = 172.7 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 90/28.01 = 3.213 mol
T = 50 + 273.15 = 323.1 K

Pressure

P = nRT/V = 3.213·8.314·323.1/0.05 = 172.7 kPa

Answer

P = 172.7 kPa
6.Ideal gas law

Answer: ρ = 7.817 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 170 + 273.15 = 443.1 K

Density

ρ = 900·32/(8.314·443.1) = 7.817 kg/m³

Answer

ρ = 7.817 kg/m³
7.Stoichiometry

Answer: m = 11.26 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(H2) = 10/2.016 = 4.96 mol
n(O2) = 10/32 = 0.3125 mol

Limiting reactant

4.96/2 = 2.48, 0.3125/1 = 0.3125 → O2

Mass of product

n(H2O) = 0.3125·2 = 0.625 mol
m = 0.625·18.02 = 11.26 g

Answer

m = 11.26 g
8.Stoichiometry

Answer: Y = 81.85 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Fe2O3) = 4/159.69 = 0.02505 mol
m = 0.02505·2/1·55.85 = 2.798 g

Percent yield

Y = 2.29/2.798·100 = 81.85%

Answer

Y = 81.85%
9.Chemical equilibrium

Answer: [HI] = 0.1559 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

50 = (2x)²/(0.1 − x)²

Take the square root

7.071 = 2x/(0.1 − x) → x = 0.1·7.071/(2 + 7.071) = 0.07795 mol/L

Equilibrium concentration

[HI] = 2x = 0.1559 mol/L

Answer

[HI] = 0.1559 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.32 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.02 = x²/(0.4 − x) → x² + 0.02·x − 0.008 = 0

Solve the quadratic

x = (−0.02 + √(0.02² + 4·0.008))/2 = 0.08 mol/L

Equilibrium concentration

[PCl₅] = 0.4 − 0.08 = 0.32 mol/L

Answer

[PCl5] = 0.32 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 20.71 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

100·0.129·(90 − Tf) = 300·4.18·(Tf − 20)

Solve for the final temperature

Tf = (12.9·90 + 1254·20)/(12.9 + 1254) = 20.71 °C

Answer

Tf = 20.71 °C
12.Calorimetry & enthalpy

Answer: q = 388.8 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [6·(−393.5) + 6·(−285.8)] − [1·(−1274) + 6·0] = −2802 kJ

Heat for the given mass

n = 25/180.16 = 0.1388 mol
q = n·|ΔH°/1| = 0.1388·2802 = 388.8 kJ

Answer

q = 388.8 kJ
13.Reaction kinetics

Answer: CA = 0.2222 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 0.8·5 = 4.5 L/mol
CA = 1/4.5 = 0.2222 mol/L

Answer

CA = 0.2222 mol/L
14.Reaction kinetics

Answer: A = 2.923 × 10¹⁴ s⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T = 50 + 273.15 = 323.1 K

Solve Arrhenius for A

Ea/(RT) = 100000/(8.314·323.1) = 37.22
A = k·e37.22 = 0.02·1.461 × 10¹⁶ = 2.923 × 10¹⁴ s⁻¹

Answer

A = 2.923 × 10¹⁴ s⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: V = 346.6 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.75))/0.08 = 1.386/0.08 = 17.33 min

Volume

V = Q·τ = 20·17.33 = 346.6 L

Answer

V = 346.6 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 97.56 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/5 = 80 min, kτ = 0.5·80 = 40

Conversion

X = kτ/(1 + kτ) = 40/(1 + 40) = 97.56%

Answer

X = 97.56%
17.Heat exchangers (LMTD)

Answer: A = 15.46 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 140 − 70 = 70 K
ΔT₂ = Th,out − Tc,in = 120 − 20 = 100 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (70 − 100)/ln(70/100) = 84.11 K

Area

A = Q̇/(U·ΔTlm) = 260000/(200·84.11) = 15.46 m²

Answer

A = 15.46 m²
18.Heat exchangers (LMTD)

Answer: L = 5.281 m

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = 0.3·2.3·(155 − 125) = 20.7 kW
Tc,out = 10 + 20.7/(0.5·4.18) = 19.9 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 155 − 19.9 = 135.1 K
ΔT₂ = Th,out − Tc,in = 125 − 10 = 115 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (135.1 − 115)/ln(135.1/115) = 124.8 K

Area and length

A = 20700/(500·124.8) = 0.3318 m²
L = A/(πD) = 0.3318/(π·0.02) = 5.281 m

Answer

L = 5.281 m
19.Heat conduction

Answer: Ti = 12.17 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.96·10) = 0.01563 K/W
R2 = L2/(k2A) = (100/1000)/(0.17·10) = 0.05882 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 23/0.07445 = 308.9 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 17 − 308.9·0.01563 = 12.17 °C

Answer

Ti = 12.17 °C
20.Heat conduction

Answer: U = 2.63 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·6) = 0.02165 K/W
R1 = L1/(k1A) = (100/1000)/(0.72·6) = 0.02315 K/W
R2 = L2/(k2A) = (75/1000)/(0.96·6) = 0.01302 K/W
Ro = 1/(hoA) = 1/(30·6) = 0.005556 K/W
ΣR = 0.06337 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(6·0.06337) = 2.63 W/(m²·K)

Answer

U = 2.63 W/(m²·K)
21.Pipe friction & head loss

Answer: Δp = 9.6 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.02·(150/0.1)·0.8²/(2·9.81) = 0.9786 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·0.9786 = 9600 Pa = 9.6 kPa

Answer

Δp = 9.6 kPa
22.Pipe friction & head loss

Answer: Δz = 4.257 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.1/0.07069 = 1.415 m/s
V²/(2g) = 0.102 m

Loss coefficients

f·L/D = 0.022·400/0.3 = 29.33
ΣK = 0.5 + 3·0.3 + 10 + 1.0 = 12.4

Total head loss

hf = 29.33·0.102 = 2.992 m
hm = 12.4·0.102 = 1.265 m
Δz = hf + hm = 4.257 m

Answer

Δz = 4.257 m
23.Pumps & pump power

Answer: Pshaft = 4.025 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.01·32 = 3.139 kW

Shaft power

Pshaft = Ph/η = 3.139/0.78 = 4.025 kW

Answer

Pshaft = 4.025 kW
24.Pumps & pump power

Answer: Pshaft = 2.561 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.015/0.007854 = 1.91 m/s
V²/(2g) = 0.1859 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (25 + 5)·0.1859 = 5.577 m

Pump head

H = Δz + hL = 8 + 5.577 = 13.58 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.015·13.58/0.78 = 2.561 kW

Answer

Pshaft = 2.561 kW

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