FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1400 kg/h · 50% sugarStream 2ṁ₂ = ? · 5% sugarProduct30% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% sugar? Find ṁ2.

ṁ1 = 400 kg/hx1 = 50 %x2 = 5 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2800 kg/h · 8% sugarProduct PP = ? · 55%Vapour W (pure water)0% sugar

An evaporator concentrates a sugar solution by boiling off pure water. Find the product flow P in kg/h.

F = 2800 kg/hxF = 8 %xP = 55 %
P = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 150 °C120 °Cwater · 15 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 150 → 120 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 15 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 180 °C80 °Cwater · 15 °C85 °C · ṁ = ?10% lost

Hot light oil heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 180 → 80 °Ct: 15 → 85 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
40 g of O₂V = 30 LT = 30 °CP = ?

A tank of 30 L contains 40 g of O₂ at 30 °C. Treat it as an ideal gas and find the pressure P.

m = 40 gM = 32 g/molV = 30 LT = 30 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of He goes from 200 kPa, 5 L, 15 °C to 800 kPa and 210 °C. Find the new volume V2.

P1 = 200 kPaV1 = 5 LT1 = 15 °CP2 = 800 kPaT2 = 210 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 3/ν× M(CO2​)

24 g of Fe2O3 and 20 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of CO2 can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(CaCO3​)n(CaCO3​)n(CO2​)m(CO2​)÷ M(CaCO3​)× 1/1× M(CO2​)

In the reaction CaCO3 → CaO + CO2, 20 g of CaCO3 reacts completely (the other reactants are in excess) and 4.84 g of CO2 is collected. Find the percent yield Y.

M(CaCO3) = 100.09 g/molM(CO2) = 44.01 g/molactual: 4.84 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 49. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 49
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.400C−x+x+xE0.4 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.1 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.4 mol/LKc = 0.1
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Aluminiumm = 250 gT = 130 °Cc = 0.897 J/(g·°C)Waterm = 200 gT = 20 °Cc = 4.18 J/(g·°C)

A 250 g block of aluminium (c = 0.897 J/(g·°C)) at 130 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 20 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.897 J/(g·°C)Tmetal = 130 °Cmwater = 200 gTwater = 20 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC6​H12​O6​ + 6O₂reactants6CO₂ + 6H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l).

ΔH°f(C6H12O6) = −1274 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)2 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.25 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 2 min.

k = 0.25 L/(mol·min)CA0 = 2 mol/Lt = 2 min
CA = mol/L
14.Reaction kineticsHard
Tk30 °C0.0270 °C?

A reaction has a rate constant of 0.02 min⁻¹ at 30 °C and an activation energy of 75 kJ/mol. Find the rate constant k2 at 70 °C.

k1 = 0.02 min⁻¹T1 = 30 °CT2 = 70 °CEa = 75 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 5 L/minX = 90%V = ?, k = 0.2 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.2 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 5 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 90% conversion of A.

Q = 5 L/mink = 0.2 min⁻¹X = 90%
V = L
16.Reactor sizing (CSTR & PFR)Hard
Q = 10 L/minX = ?V = 150 L

A first-order liquid-phase reaction (k = 0.1 min⁻¹) runs in a 150 L plug-flow reactor (PFR) fed at 10 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 150 LQ = 10 L/mink = 0.1 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT160 °C30 °C45 °C15 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 80 kW. The hot fluid cools from 160 to 30 °C and the cold fluid heats from 15 to 45 °C. The overall heat transfer coefficient is 800 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 80 kWU = 800 W/(m²·K)Th: 160 → 30 °CTc: 15 → 45 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT120 °C10 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 120 °C on the outside of the tubes of a condenser with a heat transfer area of 3 m² and U = 1000 W/(m²·K). Cooling water (2 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 10 °C. Find the water outlet temperature Tc,out.

Ts = 120 °CA = 3 m²U = 1000 W/(m²·K)ṁ = 2 kg/scp = 4.18 kJ/(kg·K)Tc,in = 10 °C
Tc,out = °C
19.Heat conductionMedium
Concrete, k = 1.4200 mmWood, k = 0.1750 mm17 °C-10 °CQ̇ = ?

A wall is made of 200 mm of concrete and 50 mm of wood, with an area of 6 m². The outer faces are at 17 °C and -10 °C. Find the heat flow Q̇ through the wall.

L1 = 200 mm, k1 = 1.4 W/(m·K)L2 = 50 mm, k2 = 0.17 W/(m·K)A = 6 m²T1 = 17 °CT3 = -10 °C
Q̇ = W
20.Heat conductionHard
Expanded polystyrene, k = 0.035250 mmGypsum board, k = 0.1725 mmroom 20 °Coutside -13 °CQ̇

A wall of 250 mm expanded polystyrene and 25 mm gypsum board separates a room at 20 °C from outside air at -13 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 20 m². Find the overall heat transfer coefficient U of the wall.

L1 = 250 mm, k1 = 0.035 W/(m·K)L2 = 25 mm, k2 = 0.17 W/(m·K)A = 20 m²hi = 10 W/(m²·K)ho = 25 W/(m²·K)Troom = 20 °CTout = -13 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 2.5 m/sD = 150 mmL = 800 mf = 0.028

Water flows at a mean velocity of 2.5 m/s through a pipe 800 m long with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.

V = 2.5 m/sL = 800 mD = 150 mmf = 0.028g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 5Δz = ?L = 100 m, D = 300 mm, f = 0.0152× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 300 mm and a Darcy friction factor f = 0.015. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 80 L/s?

Q = 80 L/sL = 100 mD = 300 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 5Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 150 L/sH = 64 m

A pump delivers 150 L/s of water (ρ = 1000 kg/m³) against a head of 64 m. The pump efficiency is 70% and the electric motor driving it has an efficiency of 88%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 150 L/sH = 64 mηpump = 70%ηmotor = 88%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 50 L/sΔz = 21 mL = 100 m, D = 150 mm, f = 0.022, ΣK = 8

A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 21 m higher. The pipe is 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 65%. Find the shaft power Pshaft in kW.

Q = 50 L/sΔz = 21 mL = 100 mD = 150 mmf = 0.022ΣK = 8η = 65%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 320 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 400·(50 − 30)/(30 − 5) = 320 kg/h

Answer

ṁ2 = 320 kg/h
2.Mass balance

Answer: P = 407.3 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2800·8/55 = 407.3 kg/h

Answer

P = 407.3 kg/h
3.Energy balance

Answer: tout = 26.3 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·2.1·(150 − 120) = 94.5 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 15 + 94.5/(2·4.18) = 26.3 °C

Answer

tout = 26.3 °C
4.Energy balance

Answer: ṁc = 1.615 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·2.1·(180 − 80) = 525 kW

Heat that reaches the water

Qc = (1 − 0.1)·525 = 472.5 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 472.5/(4.18·70) = 1.615 kg/s

Answer

ṁc = 1.615 kg/s
5.Ideal gas law

Answer: P = 105 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 40/32 = 1.25 mol
T = 30 + 273.15 = 303.1 K

Pressure

P = nRT/V = 1.25·8.314·303.1/0.03 = 105 kPa

Answer

P = 105 kPa
6.Ideal gas law

Answer: V2 = 2.096 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 288.1 K, T2 = 483.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 5·(200/800)·(483.1/288.1) = 2.096 L

Answer

V2 = 2.096 L
7.Stoichiometry

Answer: m = 19.84 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 24/159.69 = 0.1503 mol
n(CO) = 20/28.01 = 0.714 mol

Limiting reactant

0.1503/1 = 0.1503, 0.714/3 = 0.238 → Fe2O3

Mass of product

n(CO2) = 0.1503·3 = 0.4509 mol
m = 0.4509·44.01 = 19.84 g

Answer

m = 19.84 g
8.Stoichiometry

Answer: Y = 55.04 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(CaCO3) = 20/100.09 = 0.1998 mol
m = 0.1998·1/1·44.01 = 8.794 g

Percent yield

Y = 4.84/8.794·100 = 55.04%

Answer

Y = 55.04%
9.Chemical equilibrium

Answer: [HI] = 0.6222 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

49 = (2x)²/(0.4 − x)²

Take the square root

7 = 2x/(0.4 − x) → x = 0.4·7/(2 + 7) = 0.3111 mol/L

Equilibrium concentration

[HI] = 2x = 0.6222 mol/L

Answer

[HI] = 0.6222 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.1562 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.1 = x²/(0.4 − x) → x² + 0.1·x − 0.04 = 0

Solve the quadratic

x = (−0.1 + √(0.1² + 4·0.04))/2 = 0.1562 mol/L

Equilibrium concentration

[Cl₂] = x = 0.1562 mol/L

Answer

[Cl2] = 0.1562 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 43.27 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.897·(130 − Tf) = 200·4.18·(Tf − 20)

Solve for the final temperature

Tf = (224.3·130 + 836·20)/(224.3 + 836) = 43.27 °C

Answer

Tf = 43.27 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2802 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [6·(−393.5) + 6·(−285.8)] − [1·(−1274) + 6·0] = −2802 kJ

Answer

ΔH° = −2802 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 1 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 0.25·2 = 1 L/mol
CA = 1/1 = 1 mol/L

Answer

CA = 1 mol/L
14.Reaction kinetics

Answer: k2 = 0.6419 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 303.1 K, T2 = 343.1 K

Arrhenius ratio

ln(k2/k1) = −(75000/8.314)·(1/343.1 − 1/303.1) = 3.469
k2 = 0.02·e3.469 = 0.6419 min⁻¹

Answer

k2 = 0.6419 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: V = 57.56 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.9))/0.2 = 2.303/0.2 = 11.51 min

Volume

V = Q·τ = 5·11.51 = 57.56 L

Answer

V = 57.56 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 77.69 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/10 = 15 min, kτ = 0.1·15 = 1.5

Conversion

X = 1 − e−kτ = 1 − e−1.5 = 77.69%

Answer

X = 77.69%
17.Heat exchangers (LMTD)

Answer: A = 2.037 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 160 − 45 = 115 K
ΔT₂ = Th,out − Tc,in = 30 − 15 = 15 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (115 − 15)/ln(115/15) = 49.09 K

Area

A = Q̇/(U·ΔTlm) = 80000/(800·49.09) = 2.037 m²

Answer

A = 2.037 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 43.17 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 1000·3/(2·4180) = 0.3589

Outlet temperature

ΔT₂ = ΔT₁·e−0.3589 = 110·0.6985 = 76.83 K
Tc,out = 120 − 76.83 = 43.17 °C

Answer

Tc,out = 43.17 °C

Heat transferred: Q̇ = 277.3 kW.

19.Heat conduction

Answer: Q̇ = 370.7 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (200/1000)/(1.4·6) = 0.02381 K/W
R2 = L2/(k2A) = (50/1000)/(0.17·6) = 0.04902 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 27/0.07283 = 370.7 W

Answer

Q̇ = 370.7 W
20.Heat conduction

Answer: U = 0.1346 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·20) = 0.005 K/W
R1 = L1/(k1A) = (250/1000)/(0.035·20) = 0.3571 K/W
R2 = L2/(k2A) = (25/1000)/(0.17·20) = 0.007353 K/W
Ro = 1/(hoA) = 1/(25·20) = 0.002 K/W
ΣR = 0.3715 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(20·0.3715) = 0.1346 W/(m²·K)

Answer

U = 0.1346 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 47.57 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 2.5²/(2·9.81) = 0.3186 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.028·(800/0.15)·2.5²/(2·9.81) = 47.57 m

Answer

hf = 47.57 m
22.Pipe friction & head loss

Answer: Δz = 0.79 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.08/0.07069 = 1.132 m/s
V²/(2g) = 0.06529 m

Loss coefficients

f·L/D = 0.015·100/0.3 = 5
ΣK = 0.5 + 2·0.3 + 5 + 1.0 = 7.1

Total head loss

hf = 5·0.06529 = 0.3264 m
hm = 7.1·0.06529 = 0.4635 m
Δz = hf + hm = 0.79 m

Answer

Δz = 0.79 m
23.Pumps & pump power

Answer: Pel = 152.9 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.15·64 = 94.18 kW

Shaft power

Pshaft = 94.18/0.7 = 134.5 kW

Electrical power

Pel = 134.5/0.88 = 152.9 kW

Answer

Pel = 152.9 kW
24.Pumps & pump power

Answer: Pshaft = 22.83 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.05/0.01767 = 2.829 m/s
V²/(2g) = 0.408 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (14.67 + 8)·0.408 = 9.249 m

Pump head

H = Δz + hL = 21 + 9.249 = 30.25 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.05·30.25/0.65 = 22.83 kW

Answer

Pshaft = 22.83 kW

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