FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1700 kg/h · 50% sugarStream 2ṁ₂ = ? · 20% sugarProduct35% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% sugar? Find ṁ2.

ṁ1 = 700 kg/hx1 = 50 %x2 = 20 %x3 = 35 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4900 kg/h · 11% sugarProduct P45% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 4900 kg/hxF = 11 %xP = 45 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 180 °C70 °Cwater · 10 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2 kg/scp,h = 3.6 kJ/(kg·K)Th: 180 → 70 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 130 °C60 °Cwater · 20 °C50 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 130 → 60 °Ct: 20 → 50 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
220 g of ArP = 550 kPaT = 10 °CV = ?

What volume V does 220 g of Ar occupy at 550 kPa and 10 °C? Treat it as an ideal gas.

m = 220 gM = 39.95 g/molP = 550 kPaT = 10 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
He, M = 4.003 g/molP = 350 kPaT = 70 °Cρ = ?

Find the density ρ of He at 350 kPa and 70 °C, treating it as an ideal gas.

M = 4.003 g/molP = 350 kPaT = 70 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(NH3​)m(NH3​)÷ M(X)× 2/ν× M(NH3​)

16 g of N2 and 48 g of H2 react according to N2 + 3H2 → 2NH3. What mass m of NH3 can form?

M(N2) = 28.02M(H2) = 2.016M(NH3) = 17.03 g/mol
m = g
8.StoichiometryHard
m(C6​H12​O6​)n(C6​H12​O6​)n(CO2​)m(CO2​)÷ M(C6​H12​O6​)× 2/1× M(CO2​)

In the reaction C6H12O6 → 2C2H5OH + 2CO2, 12 g of C6H12O6 reacts completely (the other reactants are in excess) and 3.22 g of CO2 is collected. Find the percent yield Y.

M(C6H12O6) = 180.16 g/molM(CO2) = 44.01 g/molactual: 3.22 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.50.50C−x−x+2xE0.5 − x0.5 − x2x

0.5 mol/L of H₂ and 0.5 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.5 mol/LKc = 54
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.200C−x+x+xE0.2 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.2 mol/LKc = 0.02
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Leadm = 150 gT = 120 °Cc = 0.129 J/(g·°C)Waterm = 400 gT = 19 °Cc = 4.18 J/(g·°C)

A 150 g block of lead (c = 0.129 J/(g·°C)) at 120 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 19 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.129 J/(g·°C)Tmetal = 120 °Cmwater = 400 gTwater = 19 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H100 g C4​H10​2C4​H10​ + 13O₂reactants8CO₂ + 10H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 100 g of C4H10 (M = 58.12 g/mol) burns completely: 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l). Give q as a positive number.

ΔH°f(C4H10) = −125.6 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)15 minC = ?

A reaction with rate law −rA = k·CA² has k = 1 L/(mol·min) and starts at 1 mol/L. Find the concentration CA after 15 min.

k = 1 L/(mol·min)CA0 = 1 mol/Lt = 15 min
CA = mol/L
14.Reaction kineticsHard
Tk20 °C0.0535 °C?

A reaction has a rate constant of 0.05 min⁻¹ at 20 °C and an activation energy of 120 kJ/mol. Find the rate constant k2 at 35 °C.

k1 = 0.05 min⁻¹T1 = 20 °CT2 = 35 °CEa = 120 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 40 L/minX = 50%V = ?, k = 0.4 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.4 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 40 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 50% conversion of A.

Q = 40 L/mink = 0.4 min⁻¹X = 50%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 100 LQ = 5 L/minX = ?

A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in a 100 L CSTR fed at 5 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 100 LQ = 5 L/mink = 0.12 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT165 °C145 °C15 °C125 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 330 kW. The hot fluid cools from 165 to 145 °C and the cold fluid heats from 15 to 125 °C. The overall heat transfer coefficient is 200 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 330 kWU = 200 W/(m²·K)Th: 165 → 145 °CTc: 15 → 125 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT135 °C??15 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 2 kW/K. The hot stream enters at 135 °C and the cold stream at 15 °C. The exchanger has A = 4 m² and U = 200 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 2 kW/KTh,in = 135 °CTc,in = 15 °CA = 4 m²U = 200 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Brick, k = 0.72200 mmWood, k = 0.1775 mm19 °C-6 °CQ̇ = ?

A wall is made of 200 mm of brick and 75 mm of wood, with an area of 15 m². The outer faces are at 19 °C and -6 °C. Find the heat flow Q̇ through the wall.

L1 = 200 mm, k1 = 0.72 W/(m·K)L2 = 75 mm, k2 = 0.17 W/(m·K)A = 15 m²T1 = 19 °CT3 = -6 °C
Q̇ = W
20.Heat conductionHard
Brick, k = 0.72150 mmConcrete, k = 1.4150 mmroom 21 °Coutside -1 °CQ̇

A wall of 150 mm brick and 150 mm concrete separates a room at 21 °C from outside air at -1 °C. The convection coefficients are 6 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 10 m². Find the overall heat transfer coefficient U of the wall.

L1 = 150 mm, k1 = 0.72 W/(m·K)L2 = 150 mm, k2 = 1.4 W/(m·K)A = 10 m²hi = 6 W/(m²·K)ho = 20 W/(m²·K)Troom = 21 °CTout = -1 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
Q = 40 L/sD = 300 mmL = 800 mf = 0.03

Water flows at 40 L/s through a pipe 800 m long with an inside diameter of 300 mm. Use the Darcy friction factor f = 0.03 and g = 9.81 m/s². Find the friction head loss hf.

Q = 40 L/sL = 800 mD = 300 mmf = 0.03g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2Δz = ?L = 300 m, D = 200 mm, f = 0.0154× bend (K = 0.3)

Two open reservoirs are joined by a pipe 300 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.015. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 60 L/s?

Q = 60 L/sL = 300 mD = 200 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 20 L/sH = 44 m

A pump delivers 20 L/s of water (ρ = 1000 kg/m³) against a head of 44 m. The pump efficiency is 70% and the electric motor driving it has an efficiency of 90%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 20 L/sH = 44 mηpump = 70%ηmotor = 90%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 75 L/sΔz = 13 mL = 100 m, D = 200 mm, f = 0.022, ΣK = 5

A pump moves 75 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 13 m higher. The pipe is 100 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 75 L/sΔz = 13 mL = 100 mD = 200 mmf = 0.022ΣK = 5
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 700 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 700·(50 − 35)/(35 − 20) = 700 kg/h

Answer

ṁ2 = 700 kg/h
2.Mass balance

Answer: W = 3702 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4900·11/45 = 1198 kg/h

Total balance

W = F − P = 4900 − 1198 = 3702 kg/h

Answer

W = 3702 kg/h
3.Energy balance

Answer: tout = 104.7 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2·3.6·(180 − 70) = 792 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 792/(2·4.18) = 104.7 °C

Answer

tout = 104.7 °C
4.Energy balance

Answer: ṁc = 0.5789 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.44·(130 − 60) = 85.4 kW

Heat that reaches the water

Qc = (1 − 0.15)·85.4 = 72.59 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 72.59/(4.18·30) = 0.5789 kg/s

Answer

ṁc = 0.5789 kg/s
5.Ideal gas law

Answer: V = 23.57 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 220/39.95 = 5.507 mol
T = 10 + 273.15 = 283.1 K

Volume

V = nRT/P = 5.507·8.314·283.1/550 = 23.57 L

Answer

V = 23.57 L
6.Ideal gas law

Answer: ρ = 0.4911 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 70 + 273.15 = 343.1 K

Density

ρ = 350·4.003/(8.314·343.1) = 0.4911 kg/m³

Answer

ρ = 0.4911 kg/m³
7.Stoichiometry

Answer: m = 19.45 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(N2) = 16/28.02 = 0.571 mol
n(H2) = 48/2.016 = 23.81 mol

Limiting reactant

0.571/1 = 0.571, 23.81/3 = 7.937 → N2

Mass of product

n(NH3) = 0.571·2 = 1.142 mol
m = 1.142·17.03 = 19.45 g

Answer

m = 19.45 g
8.Stoichiometry

Answer: Y = 54.92 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C6H12O6) = 12/180.16 = 0.06661 mol
m = 0.06661·2/1·44.01 = 5.863 g

Percent yield

Y = 3.22/5.863·100 = 54.92%

Answer

Y = 54.92%
9.Chemical equilibrium

Answer: [H2] = 0.107 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

54 = (2x)²/(0.5 − x)²

Take the square root

7.348 = 2x/(0.5 − x) → x = 0.5·7.348/(2 + 7.348) = 0.393 mol/L

Equilibrium concentration

[H₂] = 0.5 − x = 0.107 mol/L

Answer

[H2] = 0.107 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.146 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.02 = x²/(0.2 − x) → x² + 0.02·x − 0.004 = 0

Solve the quadratic

x = (−0.02 + √(0.02² + 4·0.004))/2 = 0.05403 mol/L

Equilibrium concentration

[PCl₅] = 0.2 − 0.05403 = 0.146 mol/L

Answer

[PCl5] = 0.146 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 20.16 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.129·(120 − Tf) = 400·4.18·(Tf − 19)

Solve for the final temperature

Tf = (19.35·120 + 1672·19)/(19.35 + 1672) = 20.16 °C

Answer

Tf = 20.16 °C
12.Calorimetry & enthalpy

Answer: q = 4951 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [8·(−393.5) + 10·(−285.8)] − [2·(−125.6) + 13·0] = −5755 kJ

Heat for the given mass

n = 100/58.12 = 1.721 mol
q = n·|ΔH°/2| = 1.721·2877 = 4951 kJ

Answer

q = 4951 kJ
13.Reaction kinetics

Answer: CA = 0.0625 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 1 + 1·15 = 16 L/mol
CA = 1/16 = 0.0625 mol/L

Answer

CA = 0.0625 mol/L
14.Reaction kinetics

Answer: k2 = 0.5493 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 293.1 K, T2 = 308.1 K

Arrhenius ratio

ln(k2/k1) = −(120000/8.314)·(1/308.1 − 1/293.1) = 2.397
k2 = 0.05·e2.397 = 0.5493 min⁻¹

Answer

k2 = 0.5493 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: V = 69.31 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.5))/0.4 = 0.6931/0.4 = 1.733 min

Volume

V = Q·τ = 40·1.733 = 69.31 L

Answer

V = 69.31 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 70.59 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 100/5 = 20 min, kτ = 0.12·20 = 2.4

Conversion

X = kτ/(1 + kτ) = 2.4/(1 + 2.4) = 70.59%

Answer

X = 70.59%
17.Heat exchangers (LMTD)

Answer: A = 25.57 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 165 − 15 = 150 K
ΔT₂ = Th,out − Tc,out = 145 − 125 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (150 − 20)/ln(150/20) = 64.52 K

Area

A = Q̇/(U·ΔTlm) = 330000/(200·64.52) = 25.57 m²

Answer

A = 25.57 m²
18.Heat exchangers (LMTD)

Answer: Th,out = 100.7 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

2·(135 − Th,out) = 0.8·(Th,out − 15)
Th,out = (2·135 + 0.8·15)/(2 + 0.8) = 100.7 °C

Answer

Th,out = 100.7 °C

Heat transferred: Q̇ = 68.57 kW; the cold stream leaves at 49.29 °C.

19.Heat conduction

Answer: Q̇ = 521.6 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (200/1000)/(0.72·15) = 0.01852 K/W
R2 = L2/(k2A) = (75/1000)/(0.17·15) = 0.02941 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 25/0.04793 = 521.6 W

Answer

Q̇ = 521.6 W
20.Heat conduction

Answer: U = 1.879 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·10) = 0.01667 K/W
R1 = L1/(k1A) = (150/1000)/(0.72·10) = 0.02083 K/W
R2 = L2/(k2A) = (150/1000)/(1.4·10) = 0.01071 K/W
Ro = 1/(hoA) = 1/(20·10) = 0.005 K/W
ΣR = 0.05321 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(10·0.05321) = 1.879 W/(m²·K)

Answer

U = 1.879 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 1.306 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.3²/4 = 0.07069 m²
V = Q/A = 0.04/0.07069 = 0.5659 m/s

Velocity head

V²/(2g) = 0.5659²/(2·9.81) = 0.01632 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.03·(800/0.3)·0.5659²/(2·9.81) = 1.306 m

Answer

hf = 1.306 m
22.Pipe friction & head loss

Answer: Δz = 5.057 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.06/0.03142 = 1.91 m/s
V²/(2g) = 0.1859 m

Loss coefficients

f·L/D = 0.015·300/0.2 = 22.5
ΣK = 0.5 + 4·0.3 + 2 + 1.0 = 4.7

Total head loss

hf = 22.5·0.1859 = 4.183 m
hm = 4.7·0.1859 = 0.8738 m
Δz = hf + hm = 5.057 m

Answer

Δz = 5.057 m
23.Pumps & pump power

Answer: Pel = 13.7 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.02·44 = 8.633 kW

Shaft power

Pshaft = 8.633/0.7 = 12.33 kW

Electrical power

Pel = 12.33/0.9 = 13.7 kW

Answer

Pel = 13.7 kW
24.Pumps & pump power

Answer: H = 17.65 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.075/0.03142 = 2.387 m/s
V²/(2g) = 0.2905 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (11 + 5)·0.2905 = 4.648 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 13 + 4.648 = 17.65 m

Answer

H = 17.65 m

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