Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% sugar? Find ṁ2.
An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.
Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
What volume V does 220 g of Ar occupy at 550 kPa and 10 °C? Treat it as an ideal gas.
Find the density ρ of He at 350 kPa and 70 °C, treating it as an ideal gas.
16 g of N2 and 48 g of H2 react according to N2 + 3H2 → 2NH3. What mass m of NH3 can form?
In the reaction C6H12O6 → 2C2H5OH + 2CO2, 12 g of C6H12O6 reacts completely (the other reactants are in excess) and 3.22 g of CO2 is collected. Find the percent yield Y.
0.5 mol/L of H₂ and 0.5 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [H2].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].
A 150 g block of lead (c = 0.129 J/(g·°C)) at 120 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 19 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find the heat q released when 100 g of C4H10 (M = 58.12 g/mol) burns completely: 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l). Give q as a positive number.
A reaction with rate law −rA = k·CA² has k = 1 L/(mol·min) and starts at 1 mol/L. Find the concentration CA after 15 min.
A reaction has a rate constant of 0.05 min⁻¹ at 20 °C and an activation energy of 120 kJ/mol. Find the rate constant k2 at 35 °C.
A first-order liquid-phase reaction A → B with k = 0.4 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 40 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 50% conversion of A.
A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in a 100 L CSTR fed at 5 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.
A parallel-flow heat exchanger transfers 330 kW. The hot fluid cools from 165 to 145 °C and the cold fluid heats from 15 to 125 °C. The overall heat transfer coefficient is 200 W/(m²·K). Find the heat transfer area A needed.
In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 2 kW/K. The hot stream enters at 135 °C and the cold stream at 15 °C. The exchanger has A = 4 m² and U = 200 W/(m²·K). Find the hot outlet temperature Th,out.
A wall is made of 200 mm of brick and 75 mm of wood, with an area of 15 m². The outer faces are at 19 °C and -6 °C. Find the heat flow Q̇ through the wall.
A wall of 150 mm brick and 150 mm concrete separates a room at 21 °C from outside air at -1 °C. The convection coefficients are 6 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 10 m². Find the overall heat transfer coefficient U of the wall.
Water flows at 40 L/s through a pipe 800 m long with an inside diameter of 300 mm. Use the Darcy friction factor f = 0.03 and g = 9.81 m/s². Find the friction head loss hf.
Two open reservoirs are joined by a pipe 300 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.015. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 60 L/s?
A pump delivers 20 L/s of water (ρ = 1000 kg/m³) against a head of 44 m. The pump efficiency is 70% and the electric motor driving it has an efficiency of 90%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.
A pump moves 75 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 13 m higher. The pipe is 100 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.
Answer: ṁ2 = 700 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: W = 3702 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 104.7 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 0.5789 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: V = 23.57 L
Ideal gas law: PV = nRT, with n = m/M.
Answer: ρ = 0.4911 kg/m³
Ideal gas density: ρ = PM/(RT).
Answer: m = 19.45 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 54.92 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [H2] = 0.107 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [PCl5] = 0.146 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 20.16 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: q = 4951 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: CA = 0.0625 mol/L
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: k2 = 0.5493 min⁻¹
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: V = 69.31 L
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: X = 70.59 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 25.57 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In parallel flow both inlets are at the same end, and both outlets at the other.
Answer: Th,out = 100.7 °C
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.
Heat transferred: Q̇ = 68.57 kW; the cold stream leaves at 49.29 °C.
Answer: Q̇ = 521.6 W
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: U = 1.879 W/(m²·K)
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: hf = 1.306 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: Δz = 5.057 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: Pel = 13.7 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: H = 17.65 m
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Both surfaces are open and practically at rest, so pressure and velocity terms drop out.
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