FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1200 kg/h · 45% saltStream 2ṁ₂ = ? · 15% saltProduct30% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% salt? Find ṁ2.

ṁ1 = 200 kg/hx1 = 45 %x2 = 15 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4800 kg/h · 17% saltProduct PP = ? · 55%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 4800 kg/hxF = 17 %xP = 55 %
P = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 180 °C80 °Cwater · 20 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 3 kg/scp,h = 2.1 kJ/(kg·K)Th: 180 → 80 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 20 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 150 °C100 °Cwater · 20 °C75 °C · ṁ = ?5% lost

Hot ethanol heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 150 → 100 °Ct: 20 → 75 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
270 g of CH₄P = 250 kPaT = 50 °CV = ?

What volume V does 270 g of CH₄ occupy at 250 kPa and 50 °C? Treat it as an ideal gas.

m = 270 gM = 16.04 g/molP = 250 kPaT = 50 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
N₂, M = 28.01 g/molP = 800 kPaT = 160 °Cρ = ?

Find the density ρ of N₂ at 800 kPa and 160 °C, treating it as an ideal gas.

M = 28.01 g/molP = 800 kPaT = 160 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 1/ν× M(CO2​)

12 g of CH4 and 64 g of O2 react according to CH4 + 2O2 → CO2 + 2H2O. What mass m of CO2 can form?

M(CH4) = 16.04M(O2) = 32M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(CH4​)n(CH4​)n(CO2​)m(CO2​)÷ M(CH4​)× 1/1× M(CO2​)

In the reaction CH4 + 2O2 → CO2 + 2H2O, 16 g of CH4 reacts completely (the other reactants are in excess) and 37.32 g of CO2 is collected. Find the percent yield Y.

M(CH4) = 16.04 g/molM(CO2) = 44.01 g/molactual: 37.32 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.50.50C−x−x+2xE0.5 − x0.5 − x2x

0.5 mol/L of H₂ and 0.5 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.5 mol/LKc = 9
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.100C−x+x+xE0.1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.05 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.1 mol/LKc = 0.05
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 250 gT = 190 °Cc = 0.449 J/(g·°C)Waterm = 300 gT = 24 °Cc = 4.18 J/(g·°C)

A 250 g block of iron (c = 0.449 J/(g·°C)) at 190 °C is dropped into 300 g of water (c = 4.18 J/(g·°C)) at 24 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.449 J/(g·°C)Tmetal = 190 °Cmwater = 300 gTwater = 24 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2CH3​OH + 3O₂reactants2CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l).

ΔH°f(CH3OH) = −238.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?75%

A first-order reaction in a batch reactor has k = 0.2 min⁻¹. How long does it take to reach 75% conversion? Find t.

k = 0.2 min⁻¹X = 75 %
t = min
14.Reaction kineticsHard
1/Tln kT = 80 °Cln 0.001ln A = ?Ea​ = 70 kJ/mol

A first-order reaction has a rate constant of 0.001 s⁻¹ at 80 °C and an activation energy of 70 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.

k = 0.001 s⁻¹T = 80 °CEa = 70 kJ/molR = 8.314 J/(mol·K)
A = s⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 25 L/minCA0​ = 2.5 mol/LCA​ = ?V = 200 L, k = 0.05 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.05 min⁻¹) runs in a 200 L plug-flow reactor (PFR). The feed enters at 25 L/min with CA0 = 2.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 200 LQ = 25 L/mink = 0.05 min⁻¹CA0 = 2.5 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 50 LQ = 5 L/minX = ?

A first-order liquid-phase reaction (k = 0.4 min⁻¹) runs in a 50 L CSTR fed at 5 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 50 LQ = 5 L/mink = 0.4 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT160 °C145 °C125 °C20 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 210 kW. The hot fluid cools from 160 to 145 °C and the cold fluid heats from 20 to 125 °C. The overall heat transfer coefficient is 500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 210 kWU = 500 W/(m²·K)Th: 160 → 145 °CTc: 20 → 125 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT140 °C20 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 140 °C on the outside of the tubes of a condenser with a heat transfer area of 1 m² and U = 1500 W/(m²·K). Cooling water (1 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 20 °C. Find the water outlet temperature Tc,out.

Ts = 140 °CA = 1 m²U = 1500 W/(m²·K)ṁ = 1 kg/scp = 4.18 kJ/(kg·K)Tc,in = 20 °C
Tc,out = °C
19.Heat conductionMedium
Concrete, k = 1.450 mmGlass, k = 0.96100 mm25 °C8 °CQ̇ = ?

A wall is made of 50 mm of concrete and 100 mm of glass, with an area of 4 m². The outer faces are at 25 °C and 8 °C. Find the heat flow Q̇ through the wall.

L1 = 50 mm, k1 = 1.4 W/(m·K)L2 = 100 mm, k2 = 0.96 W/(m·K)A = 4 m²T1 = 25 °CT3 = 8 °C
Q̇ = W
20.Heat conductionHard
Expanded polystyrene, k = 0.035250 mmBrick, k = 0.7275 mmroom 20 °Coutside 1 °CQ̇ = ?

A wall of 250 mm expanded polystyrene and 75 mm brick separates a room at 20 °C from outside air at 1 °C. The convection coefficients are 6 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 6 m². Find the heat loss Q̇ through the wall.

L1 = 250 mm, k1 = 0.035 W/(m·K)L2 = 75 mm, k2 = 0.72 W/(m·K)A = 6 m²hi = 6 W/(m²·K)ho = 30 W/(m²·K)Troom = 20 °CTout = 1 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 0.8 m/sD = 250 mmL = 50 mf = 0.018

Water (ρ = 1000 kg/m³) flows at 0.8 m/s through a horizontal pipe, 50 m long, with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.018 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 0.8 m/sL = 50 mD = 250 mmf = 0.018ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 5Δz = 20 mL = 150 m, D = 250 mm, f = 0.0252× bend (K = 0.3)

Two open reservoirs are joined by a pipe 150 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.025. The water surface of the upper reservoir is 20 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 20 mL = 150 mD = 250 mmf = 0.025Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 5Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 50 L/sH = 56 m

A pump delivers 50 L/s of water (ρ = 1000 kg/m³) against a head of 56 m. The pump efficiency is 78% and the electric motor driving it has an efficiency of 90%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 50 L/sH = 56 mηpump = 78%ηmotor = 90%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 80 L/sΔz = 13 mL = 200 m, D = 200 mm, f = 0.02, ΣK = 4

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 13 m higher. The pipe is 200 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 4 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 80 L/sΔz = 13 mL = 200 mD = 200 mmf = 0.02ΣK = 4
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 200 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 200·(45 − 30)/(30 − 15) = 200 kg/h

Answer

ṁ2 = 200 kg/h
2.Mass balance

Answer: P = 1484 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4800·17/55 = 1484 kg/h

Answer

P = 1484 kg/h
3.Energy balance

Answer: tout = 170.7 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 3·2.1·(180 − 80) = 630 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 20 + 630/(1·4.18) = 170.7 °C

Answer

tout = 170.7 °C
4.Energy balance

Answer: ṁc = 0.2521 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.44·(150 − 100) = 61 kW

Heat that reaches the water

Qc = (1 − 0.05)·61 = 57.95 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 57.95/(4.18·55) = 0.2521 kg/s

Answer

ṁc = 0.2521 kg/s
5.Ideal gas law

Answer: V = 180.9 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 270/16.04 = 16.83 mol
T = 50 + 273.15 = 323.1 K

Volume

V = nRT/P = 16.83·8.314·323.1/250 = 180.9 L

Answer

V = 180.9 L
6.Ideal gas law

Answer: ρ = 6.222 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 160 + 273.15 = 433.1 K

Density

ρ = 800·28.01/(8.314·433.1) = 6.222 kg/m³

Answer

ρ = 6.222 kg/m³
7.Stoichiometry

Answer: m = 32.93 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(CH4) = 12/16.04 = 0.7481 mol
n(O2) = 64/32 = 2 mol

Limiting reactant

0.7481/1 = 0.7481, 2/2 = 1 → CH4

Mass of product

n(CO2) = 0.7481·1 = 0.7481 mol
m = 0.7481·44.01 = 32.93 g

Answer

m = 32.93 g
8.Stoichiometry

Answer: Y = 85.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(CH4) = 16/16.04 = 0.9975 mol
m = 0.9975·1/1·44.01 = 43.9 g

Percent yield

Y = 37.32/43.9·100 = 85.01%

Answer

Y = 85.01%
9.Chemical equilibrium

Answer: [H2] = 0.2 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(0.5 − x)²

Take the square root

3 = 2x/(0.5 − x) → x = 0.5·3/(2 + 3) = 0.3 mol/L

Equilibrium concentration

[H₂] = 0.5 − x = 0.2 mol/L

Answer

[H2] = 0.2 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.05 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.05 = x²/(0.1 − x) → x² + 0.05·x − 0.005 = 0

Solve the quadratic

x = (−0.05 + √(0.05² + 4·0.005))/2 = 0.05 mol/L

Equilibrium concentration

[Cl₂] = x = 0.05 mol/L

Answer

[Cl2] = 0.05 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 37.64 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.449·(190 − Tf) = 300·4.18·(Tf − 24)

Solve for the final temperature

Tf = (112.3·190 + 1254·24)/(112.3 + 1254) = 37.64 °C

Answer

Tf = 37.64 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −1453 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 4·(−285.8)] − [2·(−238.7) + 3·0] = −1453 kJ

Answer

ΔH° = −1453 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 6.931 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.25

Solve for the time

t = −ln(1 − X)/k = −ln(0.25)/0.2 = 6.931 min

Answer

t = 6.931 min
14.Reaction kinetics

Answer: A = 2.26 × 10⁷ s⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T = 80 + 273.15 = 353.1 K

Solve Arrhenius for A

Ea/(RT) = 70000/(8.314·353.1) = 23.84
A = k·e23.84 = 0.001·2.260 × 10¹⁰ = 2.26 × 10⁷ s⁻¹

Answer

A = 2.26 × 10⁷ s⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 1.676 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/25 = 8 min

Outlet concentration

CA = 2.5·e−0.05·8 = 1.676 mol/L

Answer

CA = 1.676 mol/L

Conversion: X = 32.97%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 80 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 50/5 = 10 min, kτ = 0.4·10 = 4

Conversion

X = kτ/(1 + kτ) = 4/(1 + 4) = 80%

Answer

X = 80%
17.Heat exchangers (LMTD)

Answer: A = 5.941 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 160 − 125 = 35 K
ΔT₂ = Th,out − Tc,in = 145 − 20 = 125 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (35 − 125)/ln(35/125) = 70.7 K

Area

A = Q̇/(U·ΔTlm) = 210000/(500·70.7) = 5.941 m²

Answer

A = 5.941 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 56.18 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 1500·1/(1·4180) = 0.3589

Outlet temperature

ΔT₂ = ΔT₁·e−0.3589 = 120·0.6985 = 83.82 K
Tc,out = 140 − 83.82 = 56.18 °C

Answer

Tc,out = 56.18 °C

Heat transferred: Q̇ = 151.2 kW.

19.Heat conduction

Answer: Q̇ = 486.1 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(1.4·4) = 0.008929 K/W
R2 = L2/(k2A) = (100/1000)/(0.96·4) = 0.02604 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 17/0.03497 = 486.1 W

Answer

Q̇ = 486.1 W
20.Heat conduction

Answer: Q̇ = 15.31 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·6) = 0.02778 K/W
R1 = L1/(k1A) = (250/1000)/(0.035·6) = 1.19 K/W
R2 = L2/(k2A) = (75/1000)/(0.72·6) = 0.01736 K/W
Ro = 1/(hoA) = 1/(30·6) = 0.005556 K/W
ΣR = 1.241 K/W

Heat loss

Q̇ = (20 − (1))/1.241 = 15.31 W

Answer

Q̇ = 15.31 W
21.Pipe friction & head loss

Answer: Δp = 1.152 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.018·(50/0.25)·0.8²/(2·9.81) = 0.1174 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·0.1174 = 1152 Pa = 1.152 kPa

Answer

Δp = 1.152 kPa
22.Pipe friction & head loss

Answer: Q = 206.8 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.025·150/0.25 = 15
ΣK = 0.5 + 2·0.3 + 5 + 1.0 = 7.1

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

20 = (15 + 7.1)·V²/(2·9.81)
V = √(2·9.81·20/22.1) = 4.214 m/s

Flow rate

Q = V·π·D²/4 = 4.214·0.04909 = 0.2068 m³/s = 206.8 L/s

Answer

Q = 206.8 L/s
23.Pumps & pump power

Answer: Pel = 39.13 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.05·56 = 27.47 kW

Shaft power

Pshaft = 27.47/0.78 = 35.22 kW

Electrical power

Pel = 35.22/0.9 = 39.13 kW

Answer

Pel = 39.13 kW
24.Pumps & pump power

Answer: H = 20.93 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (20 + 4)·0.3305 = 7.932 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 13 + 7.932 = 20.93 m

Answer

H = 20.93 m

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