Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% sugar? Find ṁ2.
An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.
Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
What volume V does 70 g of Ar occupy at 450 kPa and 45 °C? Treat it as an ideal gas.
A fixed amount of CH₄ goes from 250 kPa, 5 L, 40 °C to 150 kPa and 90 °C. Find the new volume V2.
8 g of N2 and 80 g of H2 react according to N2 + 3H2 → 2NH3. What mass m of NH3 can form?
In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 8 g of Fe2O3 reacts completely (the other reactants are in excess) and 5.16 g of CO2 is collected. Find the percent yield Y.
0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 64. Find the equilibrium concentration [H2].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.08 at the reaction temperature. A container starts with 1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].
A 150 g block of zinc (c = 0.388 J/(g·°C)) at 100 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find ΔH° for the reaction 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l).
A first-order reaction in a batch reactor has k = 0.15 min⁻¹. How long does it take to reach 99% conversion? Find t.
A first-order reaction has a rate constant of 0.02 s⁻¹ at 80 °C and an activation energy of 60 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.
A liquid-phase first-order reaction A → B (k = 0.1 min⁻¹) runs in a 100 L plug-flow reactor (PFR). The feed enters at 25 L/min with CA0 = 2 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.
A first-order liquid-phase reaction (k = 0.08 min⁻¹) runs in a 2000 L CSTR fed at 50 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.
A parallel-flow heat exchanger transfers 400 kW. The hot fluid cools from 135 to 110 °C and the cold fluid heats from 30 to 80 °C. The overall heat transfer coefficient is 1000 W/(m²·K). Find the heat transfer area A needed.
In a parallel-flow double-pipe heat exchanger, hot oil (0.2 kg/s, cp = 2.3 kJ/(kg·K)) flows in the inner tube and cools from 100 to 55 °C. Water (1 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 15 °C. The inner tube has a diameter of 40 mm, and U = 400 W/(m²·K) is based on this diameter. Find the tube length L needed.
A wall is made of 50 mm of expanded polystyrene and 25 mm of brick, with an area of 15 m². The outer faces are at 17 °C and -4 °C. Find the heat flow Q̇ through the wall.
A wall of 250 mm gypsum board and 75 mm glass separates a room at 22 °C from outside air at -13 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 4 m². Find the temperature Ts of the inside surface of the wall.
Water (ρ = 1000 kg/m³) flows at 1.9 m/s through a horizontal pipe, 800 m long, with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.
A pipe 150 m long with an inside diameter of 100 mm (Darcy friction factor f = 0.02) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 5). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 20 L/s?
A pump delivers 10 L/s of water (ρ = 1000 kg/m³) against a head of 74 m. The pump efficiency is 80% and the electric motor driving it has an efficiency of 92%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.
A pump moves 20 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 15 m higher. The pipe is 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.
Answer: ṁ2 = 375 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: P = 834.5 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 98.9 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 4.466 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: V = 10.3 L
Ideal gas law: PV = nRT, with n = m/M.
Answer: V2 = 9.664 L
Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.
Answer: m = 9.724 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 78.01 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [H2] = 0.08 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [Cl2] = 0.2457 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 28.63 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: ΔH° = −1453 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Negative: the reaction gives off heat (exothermic).
Answer: t = 30.7 min
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: A = 1.5 × 10⁷ s⁻¹
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: CA = 1.341 mol/L
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Conversion: X = 32.97%.
Answer: X = 76.19 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 6.681 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In parallel flow both inlets are at the same end, and both outlets at the other.
Answer: L = 7.304 m
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In parallel flow both inlets are at the same end, and both outlets at the other.
Answer: Q̇ = 215.3 W
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Ts = 19.93 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Δp = 86.64 kPa
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.
Answer: H = 12.26 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.
Answer: Pel = 9.863 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: H = 23.92 m
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Both surfaces are open and practically at rest, so pressure and velocity terms drop out.
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