FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1750 kg/h · 15% sugarStream 2ṁ₂ = ? · 30% sugarProduct20% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% sugar? Find ṁ2.

ṁ1 = 750 kg/hx1 = 15 %x2 = 30 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2700 kg/h · 17% saltProduct PP = ? · 55%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 2700 kg/hxF = 17 %xP = 55 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 150 °C90 °Cwater · 30 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2 kg/scp,h = 3.6 kJ/(kg·K)Th: 150 → 90 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 180 °C90 °Cwater · 10 °C35 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 180 → 90 °Ct: 10 → 35 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
70 g of ArP = 450 kPaT = 45 °CV = ?

What volume V does 70 g of Ar occupy at 450 kPa and 45 °C? Treat it as an ideal gas.

m = 70 gM = 39.95 g/molP = 450 kPaT = 45 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of CH₄ goes from 250 kPa, 5 L, 40 °C to 150 kPa and 90 °C. Find the new volume V2.

P1 = 250 kPaV1 = 5 LT1 = 40 °CP2 = 150 kPaT2 = 90 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(NH3​)m(NH3​)÷ M(X)× 2/ν× M(NH3​)

8 g of N2 and 80 g of H2 react according to N2 + 3H2 → 2NH3. What mass m of NH3 can form?

M(N2) = 28.02M(H2) = 2.016M(NH3) = 17.03 g/mol
m = g
8.StoichiometryHard
m(Fe2​O3​)n(Fe2​O3​)n(CO2​)m(CO2​)÷ M(Fe2​O3​)× 3/1× M(CO2​)

In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 8 g of Fe2O3 reacts completely (the other reactants are in excess) and 5.16 g of CO2 is collected. Find the percent yield Y.

M(Fe2O3) = 159.69 g/molM(CO2) = 44.01 g/molactual: 5.16 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 64. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 64
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I100C−x+x+xE1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.08 at the reaction temperature. A container starts with 1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 1 mol/LKc = 0.08
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 150 gT = 100 °Cc = 0.388 J/(g·°C)Waterm = 150 gT = 22 °Cc = 4.18 J/(g·°C)

A 150 g block of zinc (c = 0.388 J/(g·°C)) at 100 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.388 J/(g·°C)Tmetal = 100 °Cmwater = 150 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2CH3​OH + 3O₂reactants2CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l).

ΔH°f(CH3OH) = −238.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?99%

A first-order reaction in a batch reactor has k = 0.15 min⁻¹. How long does it take to reach 99% conversion? Find t.

k = 0.15 min⁻¹X = 99 %
t = min
14.Reaction kineticsHard
1/Tln kT = 80 °Cln 0.02ln A = ?Ea​ = 60 kJ/mol

A first-order reaction has a rate constant of 0.02 s⁻¹ at 80 °C and an activation energy of 60 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.

k = 0.02 s⁻¹T = 80 °CEa = 60 kJ/molR = 8.314 J/(mol·K)
A = s⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 25 L/minCA0​ = 2 mol/LCA​ = ?V = 100 L, k = 0.1 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.1 min⁻¹) runs in a 100 L plug-flow reactor (PFR). The feed enters at 25 L/min with CA0 = 2 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 100 LQ = 25 L/mink = 0.1 min⁻¹CA0 = 2 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 2000 LQ = 50 L/minX = ?

A first-order liquid-phase reaction (k = 0.08 min⁻¹) runs in a 2000 L CSTR fed at 50 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 2000 LQ = 50 L/mink = 0.08 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT135 °C110 °C30 °C80 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 400 kW. The hot fluid cools from 135 to 110 °C and the cold fluid heats from 30 to 80 °C. The overall heat transfer coefficient is 1000 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 400 kWU = 1000 W/(m²·K)Th: 135 → 110 °CTc: 30 → 80 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT100 °C55 °C15 °C?ΔT₁ΔT₂parallel flow

In a parallel-flow double-pipe heat exchanger, hot oil (0.2 kg/s, cp = 2.3 kJ/(kg·K)) flows in the inner tube and cools from 100 to 55 °C. Water (1 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 15 °C. The inner tube has a diameter of 40 mm, and U = 400 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.2 kg/scp,h = 2.3 kJ/(kg·K)Th: 100 → 55 °Cṁc = 1 kg/sTc,in = 15 °CD = 40 mmU = 400 W/(m²·K)
L = m
19.Heat conductionMedium
Expanded polystyrene, k = 0.03550 mmBrick, k = 0.7225 mm17 °C-4 °CQ̇ = ?

A wall is made of 50 mm of expanded polystyrene and 25 mm of brick, with an area of 15 m². The outer faces are at 17 °C and -4 °C. Find the heat flow Q̇ through the wall.

L1 = 50 mm, k1 = 0.035 W/(m·K)L2 = 25 mm, k2 = 0.72 W/(m·K)A = 15 m²T1 = 17 °CT3 = -4 °C
Q̇ = W
20.Heat conductionHard
Gypsum board, k = 0.17250 mmGlass, k = 0.9675 mmroom 22 °Coutside -13 °CTs​ = ?Q̇

A wall of 250 mm gypsum board and 75 mm glass separates a room at 22 °C from outside air at -13 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 4 m². Find the temperature Ts of the inside surface of the wall.

L1 = 250 mm, k1 = 0.17 W/(m·K)L2 = 75 mm, k2 = 0.96 W/(m·K)A = 4 m²hi = 10 W/(m²·K)ho = 25 W/(m²·K)Troom = 22 °CTout = -13 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 1.9 m/sD = 250 mmL = 800 mf = 0.015

Water (ρ = 1000 kg/m³) flows at 1.9 m/s through a horizontal pipe, 800 m long, with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 1.9 m/sL = 800 mD = 250 mmf = 0.015ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 5free outletH = ?L = 150 m, D = 100 mm, f = 0.022× bend (K = 0.3)

A pipe 150 m long with an inside diameter of 100 mm (Darcy friction factor f = 0.02) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 5). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 20 L/s?

Q = 20 L/sL = 150 mD = 100 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 5
H = m
23.Pumps & pump powerMedium
PQ = 10 L/sH = 74 m

A pump delivers 10 L/s of water (ρ = 1000 kg/m³) against a head of 74 m. The pump efficiency is 80% and the electric motor driving it has an efficiency of 92%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 10 L/sH = 74 mηpump = 80%ηmotor = 92%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 20 L/sΔz = 15 mL = 100 m, D = 100 mm, f = 0.022, ΣK = 5

A pump moves 20 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 15 m higher. The pipe is 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 20 L/sΔz = 15 mL = 100 mD = 100 mmf = 0.022ΣK = 5
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 375 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 750·(15 − 20)/(20 − 30) = 375 kg/h

Answer

ṁ2 = 375 kg/h
2.Mass balance

Answer: P = 834.5 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2700·17/55 = 834.5 kg/h

Answer

P = 834.5 kg/h
3.Energy balance

Answer: tout = 98.9 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2·3.6·(150 − 90) = 432 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 432/(1.5·4.18) = 98.9 °C

Answer

tout = 98.9 °C
4.Energy balance

Answer: ṁc = 4.466 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·2.44·(180 − 90) = 549 kW

Heat that reaches the water

Qc = (1 − 0.15)·549 = 466.6 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 466.6/(4.18·25) = 4.466 kg/s

Answer

ṁc = 4.466 kg/s
5.Ideal gas law

Answer: V = 10.3 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 70/39.95 = 1.752 mol
T = 45 + 273.15 = 318.1 K

Volume

V = nRT/P = 1.752·8.314·318.1/450 = 10.3 L

Answer

V = 10.3 L
6.Ideal gas law

Answer: V2 = 9.664 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 313.1 K, T2 = 363.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 5·(250/150)·(363.1/313.1) = 9.664 L

Answer

V2 = 9.664 L
7.Stoichiometry

Answer: m = 9.724 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(N2) = 8/28.02 = 0.2855 mol
n(H2) = 80/2.016 = 39.68 mol

Limiting reactant

0.2855/1 = 0.2855, 39.68/3 = 13.23 → N2

Mass of product

n(NH3) = 0.2855·2 = 0.571 mol
m = 0.571·17.03 = 9.724 g

Answer

m = 9.724 g
8.Stoichiometry

Answer: Y = 78.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Fe2O3) = 8/159.69 = 0.0501 mol
m = 0.0501·3/1·44.01 = 6.614 g

Percent yield

Y = 5.16/6.614·100 = 78.01%

Answer

Y = 78.01%
9.Chemical equilibrium

Answer: [H2] = 0.08 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

64 = (2x)²/(0.4 − x)²

Take the square root

8 = 2x/(0.4 − x) → x = 0.4·8/(2 + 8) = 0.32 mol/L

Equilibrium concentration

[H₂] = 0.4 − x = 0.08 mol/L

Answer

[H2] = 0.08 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.2457 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.08 = x²/(1 − x) → x² + 0.08·x − 0.08 = 0

Solve the quadratic

x = (−0.08 + √(0.08² + 4·0.08))/2 = 0.2457 mol/L

Equilibrium concentration

[Cl₂] = x = 0.2457 mol/L

Answer

[Cl2] = 0.2457 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 28.63 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.388·(100 − Tf) = 150·4.18·(Tf − 22)

Solve for the final temperature

Tf = (58.2·100 + 627·22)/(58.2 + 627) = 28.63 °C

Answer

Tf = 28.63 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −1453 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 4·(−285.8)] − [2·(−238.7) + 3·0] = −1453 kJ

Answer

ΔH° = −1453 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 30.7 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.01

Solve for the time

t = −ln(1 − X)/k = −ln(0.01)/0.15 = 30.7 min

Answer

t = 30.7 min
14.Reaction kinetics

Answer: A = 1.5 × 10⁷ s⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T = 80 + 273.15 = 353.1 K

Solve Arrhenius for A

Ea/(RT) = 60000/(8.314·353.1) = 20.44
A = k·e20.44 = 0.02·7.498 × 10⁸ = 1.5 × 10⁷ s⁻¹

Answer

A = 1.5 × 10⁷ s⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 1.341 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 100/25 = 4 min

Outlet concentration

CA = 2·e−0.1·4 = 1.341 mol/L

Answer

CA = 1.341 mol/L

Conversion: X = 32.97%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 76.19 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 2000/50 = 40 min, kτ = 0.08·40 = 3.2

Conversion

X = kτ/(1 + kτ) = 3.2/(1 + 3.2) = 76.19%

Answer

X = 76.19%
17.Heat exchangers (LMTD)

Answer: A = 6.681 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 135 − 30 = 105 K
ΔT₂ = Th,out − Tc,out = 110 − 80 = 30 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (105 − 30)/ln(105/30) = 59.87 K

Area

A = Q̇/(U·ΔTlm) = 400000/(1000·59.87) = 6.681 m²

Answer

A = 6.681 m²
18.Heat exchangers (LMTD)

Answer: L = 7.304 m

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = 0.2·2.3·(100 − 55) = 20.7 kW
Tc,out = 15 + 20.7/(1·4.18) = 19.95 °C

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 100 − 15 = 85 K
ΔT₂ = Th,out − Tc,out = 55 − 19.95 = 35.05 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (85 − 35.05)/ln(85/35.05) = 56.38 K

Area and length

A = 20700/(400·56.38) = 0.9178 m²
L = A/(πD) = 0.9178/(π·0.04) = 7.304 m

Answer

L = 7.304 m
19.Heat conduction

Answer: Q̇ = 215.3 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(0.035·15) = 0.09524 K/W
R2 = L2/(k2A) = (25/1000)/(0.72·15) = 0.002315 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 21/0.09755 = 215.3 W

Answer

Q̇ = 215.3 W
20.Heat conduction

Answer: Ts = 19.93 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·4) = 0.025 K/W
R1 = L1/(k1A) = (250/1000)/(0.17·4) = 0.3676 K/W
R2 = L2/(k2A) = (75/1000)/(0.96·4) = 0.01953 K/W
Ro = 1/(hoA) = 1/(25·4) = 0.01 K/W
ΣR = 0.4222 K/W

Heat loss

Q̇ = (22 − (-13))/0.4222 = 82.9 W
Ts = Troom − Q̇·Ri = 22 − 82.9·0.025 = 19.93 °C

Answer

Ts = 19.93 °C
21.Pipe friction & head loss

Answer: Δp = 86.64 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.015·(800/0.25)·1.9²/(2·9.81) = 8.832 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·8.832 = 86640 Pa = 86.64 kPa

Answer

Δp = 86.64 kPa
22.Pipe friction & head loss

Answer: H = 12.26 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.02/0.007854 = 2.546 m/s
V²/(2g) = 0.3305 m

Loss coefficients

f·L/D = 0.02·150/0.1 = 30
ΣK = 0.5 + 2·0.3 + 5 = 6.1

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 30 + 6.1)·0.3305 = 12.26 m

Answer

H = 12.26 m
23.Pumps & pump power

Answer: Pel = 9.863 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.01·74 = 7.259 kW

Shaft power

Pshaft = 7.259/0.8 = 9.074 kW

Electrical power

Pel = 9.074/0.92 = 9.863 kW

Answer

Pel = 9.863 kW
24.Pumps & pump power

Answer: H = 23.92 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.02/0.007854 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (22 + 5)·0.3305 = 8.924 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 15 + 8.924 = 23.92 m

Answer

H = 23.92 m

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