FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1700 kg/h · 30% sugarStream 2ṁ₂ = ? · 15% sugarProduct25% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% sugar? Find ṁ2.

ṁ1 = 700 kg/hx1 = 30 %x2 = 15 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1300 kg/h · 12% NaOHProduct PP = ? · 40%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 1300 kg/hxF = 12 %xP = 40 %
P = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 140 °C100 °Cwater · 30 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 140 → 100 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 130 °C80 °Cwater · 20 °C65 °C · ṁ = ?5% lost

Hot ethanol heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 3 kg/scp,h = 2.44 kJ/(kg·K)Th: 130 → 80 °Ct: 20 → 65 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
140 g of CO₂P = 650 kPaT = 35 °CV = ?

What volume V does 140 g of CO₂ occupy at 650 kPa and 35 °C? Treat it as an ideal gas.

m = 140 gM = 44.01 g/molP = 650 kPaT = 35 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
Ar, M = 39.95 g/molP = 550 kPaT = 60 °Cρ = ?

Find the density ρ of Ar at 550 kPa and 60 °C, treating it as an ideal gas.

M = 39.95 g/molP = 550 kPaT = 60 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(NaCl)m(NaCl)÷ M(X)× 2/ν× M(NaCl)

16 g of Na and 20 g of Cl2 react according to 2Na + Cl2 → 2NaCl. What mass m of NaCl can form?

M(Na) = 22.99M(Cl2) = 70.9M(NaCl) = 58.44 g/mol
m = g
8.StoichiometryHard
m(Mg)n(Mg)n(MgO)m(MgO)÷ M(Mg)× 2/2× M(MgO)

In the reaction 2Mg + O2 → 2MgO, 4 g of Mg reacts completely (the other reactants are in excess) and 5.17 g of MgO is collected. Find the percent yield Y.

M(Mg) = 24.31 g/molM(MgO) = 40.3 g/molactual: 5.17 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 36. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 36
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.100C−x+x+xE0.1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.1 mol/LKc = 0.02
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 150 gT = 80 °Cc = 0.385 J/(g·°C)Waterm = 300 gT = 22 °Cc = 4.18 J/(g·°C)

A 150 g block of copper (c = 0.385 J/(g·°C)) at 80 °C is dropped into 300 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.385 J/(g·°C)Tmetal = 80 °Cmwater = 300 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H50 g C4​H10​2C4​H10​ + 13O₂reactants8CO₂ + 10H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 50 g of C4H10 (M = 58.12 g/mol) burns completely: 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l). Give q as a positive number.

ΔH°f(C4H10) = −125.6 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?75%

A first-order reaction in a batch reactor has k = 0.15 min⁻¹. How long does it take to reach 75% conversion? Find t.

k = 0.15 min⁻¹X = 75 %
t = min
14.Reaction kineticsHard
Tk35 °C0.0560 °C?

A reaction has a rate constant of 0.05 min⁻¹ at 35 °C and an activation energy of 100 kJ/mol. Find the rate constant k2 at 60 °C.

k1 = 0.05 min⁻¹T1 = 35 °CT2 = 60 °CEa = 100 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 50 L/minCA0​ = 1 mol/LCA​ = ?V = 250 L, k = 0.3 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.3 min⁻¹) runs in a 250 L plug-flow reactor (PFR). The feed enters at 50 L/min with CA0 = 1 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 250 LQ = 50 L/mink = 0.3 min⁻¹CA0 = 1 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
Q = 5 L/minX = ?V = 100 L

A first-order liquid-phase reaction (k = 0.1 min⁻¹) runs in a 100 L plug-flow reactor (PFR) fed at 5 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 100 LQ = 5 L/mink = 0.1 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT145 °C125 °C50 °C15 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 190 kW. Its heat transfer area is 25 m². The hot fluid cools from 145 to 125 °C and the cold fluid heats from 15 to 50 °C. Find the overall heat transfer coefficient U.

Q̇ = 190 kWA = 25 m²Th: 145 → 125 °CTc: 15 → 50 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT140 °C100 °C10 °C?ΔT₁ΔT₂parallel flow

In a parallel-flow double-pipe heat exchanger, hot oil (0.5 kg/s, cp = 2.1 kJ/(kg·K)) flows in the inner tube and cools from 140 to 100 °C. Water (0.8 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 10 °C. The inner tube has a diameter of 32 mm, and U = 300 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 140 → 100 °Cṁc = 0.8 kg/sTc,in = 10 °CD = 32 mmU = 300 W/(m²·K)
L = m
19.Heat conductionMedium
Brick, k = 0.72100 mmGlass, k = 0.9625 mm22 °C6 °CQ̇ = ?

A wall is made of 100 mm of brick and 25 mm of glass, with an area of 12 m². The outer faces are at 22 °C and 6 °C. Find the heat flow Q̇ through the wall.

L1 = 100 mm, k1 = 0.72 W/(m·K)L2 = 25 mm, k2 = 0.96 W/(m·K)A = 12 m²T1 = 22 °CT3 = 6 °C
Q̇ = W
20.Heat conductionHard
Wood, k = 0.17150 mmMineral wool, k = 0.0425 mmroom 20 °Coutside -7 °CQ̇ = ?

A wall of 150 mm wood and 25 mm mineral wool separates a room at 20 °C from outside air at -7 °C. The convection coefficients are 6 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 6 m². Find the heat loss Q̇ through the wall.

L1 = 150 mm, k1 = 0.17 W/(m·K)L2 = 25 mm, k2 = 0.04 W/(m·K)A = 6 m²hi = 6 W/(m²·K)ho = 20 W/(m²·K)Troom = 20 °CTout = -7 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 1 m/sD = 300 mmL = 100 mf = 0.028

Water (ρ = 1000 kg/m³) flows at 1 m/s through a horizontal pipe, 100 m long, with an inside diameter of 300 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 1 m/sL = 100 mD = 300 mmf = 0.028ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 2Δz = 11 mL = 150 m, D = 150 mm, f = 0.0182× bend (K = 0.3)

Two open reservoirs are joined by a pipe 150 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.018. The water surface of the upper reservoir is 11 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 11 mL = 150 mD = 150 mmf = 0.018Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 2Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 100 L/sH = 14 m

A pump with an efficiency of 85% delivers 100 L/s of water (ρ = 1000 kg/m³) against a head of 14 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 100 L/sH = 14 mη = 85%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 50 L/sΔz = 9 mL = 300 m, D = 150 mm, f = 0.02, ΣK = 8

A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 9 m higher. The pipe is 300 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 78%. Find the shaft power Pshaft in kW.

Q = 50 L/sΔz = 9 mL = 300 mD = 150 mmf = 0.02ΣK = 8η = 78%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 350 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 700·(30 − 25)/(25 − 15) = 350 kg/h

Answer

ṁ2 = 350 kg/h
2.Mass balance

Answer: P = 390 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1300·12/40 = 390 kg/h

Answer

P = 390 kg/h
3.Energy balance

Answer: tout = 55.12 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·2.1·(140 − 100) = 210 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 210/(2·4.18) = 55.12 °C

Answer

tout = 55.12 °C
4.Energy balance

Answer: ṁc = 1.848 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 3·2.44·(130 − 80) = 366 kW

Heat that reaches the water

Qc = (1 − 0.05)·366 = 347.7 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 347.7/(4.18·45) = 1.848 kg/s

Answer

ṁc = 1.848 kg/s
5.Ideal gas law

Answer: V = 12.54 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 140/44.01 = 3.181 mol
T = 35 + 273.15 = 308.1 K

Volume

V = nRT/P = 3.181·8.314·308.1/650 = 12.54 L

Answer

V = 12.54 L
6.Ideal gas law

Answer: ρ = 7.933 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 60 + 273.15 = 333.1 K

Density

ρ = 550·39.95/(8.314·333.1) = 7.933 kg/m³

Answer

ρ = 7.933 kg/m³
7.Stoichiometry

Answer: m = 32.97 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Na) = 16/22.99 = 0.696 mol
n(Cl2) = 20/70.9 = 0.2821 mol

Limiting reactant

0.696/2 = 0.348, 0.2821/1 = 0.2821 → Cl2

Mass of product

n(NaCl) = 0.2821·2 = 0.5642 mol
m = 0.5642·58.44 = 32.97 g

Answer

m = 32.97 g
8.Stoichiometry

Answer: Y = 77.97 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Mg) = 4/24.31 = 0.1645 mol
m = 0.1645·2/2·40.3 = 6.631 g

Percent yield

Y = 5.17/6.631·100 = 77.97%

Answer

Y = 77.97%
9.Chemical equilibrium

Answer: [HI] = 0.6 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

36 = (2x)²/(0.4 − x)²

Take the square root

6 = 2x/(0.4 − x) → x = 0.4·6/(2 + 6) = 0.3 mol/L

Equilibrium concentration

[HI] = 2x = 0.6 mol/L

Answer

[HI] = 0.6 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.06417 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.02 = x²/(0.1 − x) → x² + 0.02·x − 0.002 = 0

Solve the quadratic

x = (−0.02 + √(0.02² + 4·0.002))/2 = 0.03583 mol/L

Equilibrium concentration

[PCl₅] = 0.1 − 0.03583 = 0.06417 mol/L

Answer

[PCl5] = 0.06417 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 24.55 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.385·(80 − Tf) = 300·4.18·(Tf − 22)

Solve for the final temperature

Tf = (57.75·80 + 1254·22)/(57.75 + 1254) = 24.55 °C

Answer

Tf = 24.55 °C
12.Calorimetry & enthalpy

Answer: q = 2475 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [8·(−393.5) + 10·(−285.8)] − [2·(−125.6) + 13·0] = −5755 kJ

Heat for the given mass

n = 50/58.12 = 0.8603 mol
q = n·|ΔH°/2| = 0.8603·2877 = 2475 kJ

Answer

q = 2475 kJ
13.Reaction kinetics

Answer: t = 9.242 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.25

Solve for the time

t = −ln(1 − X)/k = −ln(0.25)/0.15 = 9.242 min

Answer

t = 9.242 min
14.Reaction kinetics

Answer: k2 = 0.9355 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 308.1 K, T2 = 333.1 K

Arrhenius ratio

ln(k2/k1) = −(100000/8.314)·(1/333.1 − 1/308.1) = 2.929
k2 = 0.05·e2.929 = 0.9355 min⁻¹

Answer

k2 = 0.9355 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.2231 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 250/50 = 5 min

Outlet concentration

CA = 1·e−0.3·5 = 0.2231 mol/L

Answer

CA = 0.2231 mol/L

Conversion: X = 77.69%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 86.47 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 100/5 = 20 min, kτ = 0.1·20 = 2

Conversion

X = 1 − e−kτ = 1 − e−2 = 86.47%

Answer

X = 86.47%
17.Heat exchangers (LMTD)

Answer: U = 74.28 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 145 − 50 = 95 K
ΔT₂ = Th,out − Tc,in = 125 − 15 = 110 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (95 − 110)/ln(95/110) = 102.3 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 190000/(25·102.3) = 74.28 W/(m²·K)

Answer

U = 74.28 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: L = 13.73 m

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = 0.5·2.1·(140 − 100) = 42 kW
Tc,out = 10 + 42/(0.8·4.18) = 22.56 °C

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 140 − 10 = 130 K
ΔT₂ = Th,out − Tc,out = 100 − 22.56 = 77.44 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (130 − 77.44)/ln(130/77.44) = 101.5 K

Area and length

A = 42000/(300·101.5) = 1.38 m²
L = A/(πD) = 1.38/(π·0.032) = 13.73 m

Answer

L = 13.73 m
19.Heat conduction

Answer: Q̇ = 1164 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.72·12) = 0.01157 K/W
R2 = L2/(k2A) = (25/1000)/(0.96·12) = 0.00217 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 16/0.01374 = 1164 W

Answer

Q̇ = 1164 W
20.Heat conduction

Answer: Q̇ = 93.97 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·6) = 0.02778 K/W
R1 = L1/(k1A) = (150/1000)/(0.17·6) = 0.1471 K/W
R2 = L2/(k2A) = (25/1000)/(0.04·6) = 0.1042 K/W
Ro = 1/(hoA) = 1/(20·6) = 0.008333 K/W
ΣR = 0.2873 K/W

Heat loss

Q̇ = (20 − (-7))/0.2873 = 93.97 W

Answer

Q̇ = 93.97 W
21.Pipe friction & head loss

Answer: Δp = 4.667 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.028·(100/0.3)·1²/(2·9.81) = 0.4757 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·0.4757 = 4667 Pa = 4.667 kPa

Answer

Δp = 4.667 kPa
22.Pipe friction & head loss

Answer: Q = 55.22 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.018·150/0.15 = 18
ΣK = 0.5 + 2·0.3 + 2 + 1.0 = 4.1

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

11 = (18 + 4.1)·V²/(2·9.81)
V = √(2·9.81·11/22.1) = 3.125 m/s

Flow rate

Q = V·π·D²/4 = 3.125·0.01767 = 0.05522 m³/s = 55.22 L/s

Answer

Q = 55.22 L/s
23.Pumps & pump power

Answer: Pshaft = 16.16 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.1·14 = 13.73 kW

Shaft power

Pshaft = Ph/η = 13.73/0.85 = 16.16 kW

Answer

Pshaft = 16.16 kW
24.Pumps & pump power

Answer: Pshaft = 17.98 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.05/0.01767 = 2.829 m/s
V²/(2g) = 0.408 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (40 + 8)·0.408 = 19.59 m

Pump head

H = Δz + hL = 9 + 19.59 = 28.59 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.05·28.59/0.78 = 17.98 kW

Answer

Pshaft = 17.98 kW

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