FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1400 kg/h · 45% sugarStream 2ṁ₂ = ? · 20% sugarProduct30% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% sugar? Find ṁ2.

ṁ1 = 400 kg/hx1 = 45 %x2 = 20 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2700 kg/h · 17% NaOHProduct P55% NaOHVapour W (pure water)W = ? kg/h

An evaporator concentrates a NaOH solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 2700 kg/hxF = 17 %xP = 55 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 140 °C100 °Cwater · 30 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 100 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 180 °C80 °Cwater · 15 °C85 °C · ṁ = ?15% lost

Hot glycol mix heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 180 → 80 °Ct: 15 → 85 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
340 g of CH₄P = 600 kPaT = 65 °CV = ?

What volume V does 340 g of CH₄ occupy at 600 kPa and 65 °C? Treat it as an ideal gas.

m = 340 gM = 16.04 g/molP = 600 kPaT = 65 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
N₂, M = 28.01 g/molP = 600 kPaT = 170 °Cρ = ?

Find the density ρ of N₂ at 600 kPa and 170 °C, treating it as an ideal gas.

M = 28.01 g/molP = 600 kPaT = 170 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(NaCl)m(NaCl)÷ M(X)× 2/ν× M(NaCl)

24 g of Na and 16 g of Cl2 react according to 2Na + Cl2 → 2NaCl. What mass m of NaCl can form?

M(Na) = 22.99M(Cl2) = 70.9M(NaCl) = 58.44 g/mol
m = g
8.StoichiometryHard
m(C6​H12​O6​)n(C6​H12​O6​)n(C2​H5​OH)m(C2​H5​OH)÷ M(C6​H12​O6​)× 2/1× M(C2​H5​OH)

In the reaction C6H12O6 → 2C2H5OH + 2CO2, 4 g of C6H12O6 reacts completely (the other reactants are in excess) and 1.6 g of C2H5OH is collected. Find the percent yield Y.

M(C6H12O6) = 180.16 g/molM(C2H5OH) = 46.07 g/molactual: 1.6 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.250.250C−x−x+2xE0.25 − x0.25 − x2x

0.25 mol/L of H₂ and 0.25 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 25. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.25 mol/LKc = 25
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I100C−x+x+xE1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.5 at the reaction temperature. A container starts with 1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 1 mol/LKc = 0.5
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 100 gT = 170 °Cc = 0.385 J/(g·°C)Waterm = 250 gT = 21 °Cc = 4.18 J/(g·°C)

A 100 g block of copper (c = 0.385 J/(g·°C)) at 170 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 21 °C in an insulated cup. Find the final temperature Tf.

mmetal = 100 gcmetal = 0.385 J/(g·°C)Tmetal = 170 °Cmwater = 250 gTwater = 21 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H10 g CH3​OH2CH3​OH + 3O₂reactants2CO₂ + 4H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 10 g of CH3OH (M = 32.04 g/mol) burns completely: 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l). Give q as a positive number.

ΔH°f(CH3OH) = −238.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?75%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 75% conversion? Find t.

k = 0.02 min⁻¹X = 75 %
t = min
14.Reaction kineticsHard
Tk40 °C0.165 °C?

A reaction has a rate constant of 0.1 min⁻¹ at 40 °C and an activation energy of 120 kJ/mol. Find the rate constant k2 at 65 °C.

k1 = 0.1 min⁻¹T1 = 40 °CT2 = 65 °CEa = 120 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 25 L/minCA0​ = 0.5 mol/LCA​ = ?V = 150 L, k = 0.25 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.25 min⁻¹) runs in a 150 L plug-flow reactor (PFR). The feed enters at 25 L/min with CA0 = 0.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 150 LQ = 25 L/mink = 0.25 min⁻¹CA0 = 0.5 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 200 LQ = 20 L/minX = ?

A first-order liquid-phase reaction (k = 0.05 min⁻¹) runs in a 200 L CSTR fed at 20 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 200 LQ = 20 L/mink = 0.05 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT115 °C80 °C40 °C10 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 250 kW. The hot fluid cools from 115 to 80 °C and the cold fluid heats from 10 to 40 °C. The overall heat transfer coefficient is 1000 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 250 kWU = 1000 W/(m²·K)Th: 115 → 80 °CTc: 10 → 40 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT180 °C120 °C55.14 °C25 °CΔT₁ΔT₂counter-flow

Hot oil (1 kg/s, cp = 2.1 kJ/(kg·K)) cools from 180 to 120 °C in a counter-flow exchanger. It heats 1 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 25 °C. With U = 800 W/(m²·K), find the heat transfer area A needed.

ṁh = 1 kg/scp,h = 2.1 kJ/(kg·K)Th: 180 → 120 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 25 °CU = 800 W/(m²·K)
A = m²
19.Heat conductionMedium
Expanded polystyrene, k = 0.035100 mmGlass, k = 0.9650 mm20 °C1 °CTi​ = ?Q̇

A wall is made of 100 mm of expanded polystyrene and 50 mm of glass, with an area of 8 m². The outer faces are at 20 °C and 1 °C. Find the temperature Ti at the interface between the two layers.

L1 = 100 mm, k1 = 0.035 W/(m·K)L2 = 50 mm, k2 = 0.96 W/(m·K)A = 8 m²T1 = 20 °CT3 = 1 °C
Ti = °C
20.Heat conductionHard
Wood, k = 0.17100 mmGypsum board, k = 0.17150 mmroom 22 °Coutside -12 °CQ̇ = ?

A wall of 100 mm wood and 150 mm gypsum board separates a room at 22 °C from outside air at -12 °C. The convection coefficients are 8 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 6 m². Find the heat loss Q̇ through the wall.

L1 = 100 mm, k1 = 0.17 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 6 m²hi = 8 W/(m²·K)ho = 25 W/(m²·K)Troom = 22 °CTout = -12 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 1.7 m/sD = 150 mmL = 1000 mf = 0.022

Water flows at a mean velocity of 1.7 m/s through a pipe 1000 m long with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.022 and g = 9.81 m/s². Find the friction head loss hf.

V = 1.7 m/sL = 1000 mD = 150 mmf = 0.022g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2free outletH = ?L = 200 m, D = 300 mm, f = 0.0152× bend (K = 0.3)

A pipe 200 m long with an inside diameter of 300 mm (Darcy friction factor f = 0.015) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 2). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 100 L/s?

Q = 100 L/sL = 200 mD = 300 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 2
H = m
23.Pumps & pump powerMedium
PQ = 80 L/sH = 46 m

In a test, a pump delivers 80 L/s of water (ρ = 1000 kg/m³) against a head of 46 m while its shaft takes 60.2 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 80 L/sH = 46 mPshaft = 60.2 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 50 L/sΔz = 16 mL = 300 m, D = 150 mm, f = 0.022, ΣK = 6

A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 16 m higher. The pipe is 300 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 80%. Find the shaft power Pshaft in kW.

Q = 50 L/sΔz = 16 mL = 300 mD = 150 mmf = 0.022ΣK = 6η = 80%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 600 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 400·(45 − 30)/(30 − 20) = 600 kg/h

Answer

ṁ2 = 600 kg/h
2.Mass balance

Answer: W = 1865 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2700·17/55 = 834.5 kg/h

Total balance

W = F − P = 2700 − 834.5 = 1865 kg/h

Answer

W = 1865 kg/h
3.Energy balance

Answer: tout = 41.67 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 0.5·2.44·(140 − 100) = 48.8 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 48.8/(1·4.18) = 41.67 °C

Answer

tout = 41.67 °C
4.Energy balance

Answer: ṁc = 1.569 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1.5·3.6·(180 − 80) = 540 kW

Heat that reaches the water

Qc = (1 − 0.15)·540 = 459 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 459/(4.18·70) = 1.569 kg/s

Answer

ṁc = 1.569 kg/s
5.Ideal gas law

Answer: V = 99.32 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 340/16.04 = 21.2 mol
T = 65 + 273.15 = 338.1 K

Volume

V = nRT/P = 21.2·8.314·338.1/600 = 99.32 L

Answer

V = 99.32 L
6.Ideal gas law

Answer: ρ = 4.561 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 170 + 273.15 = 443.1 K

Density

ρ = 600·28.01/(8.314·443.1) = 4.561 kg/m³

Answer

ρ = 4.561 kg/m³
7.Stoichiometry

Answer: m = 26.38 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Na) = 24/22.99 = 1.044 mol
n(Cl2) = 16/70.9 = 0.2257 mol

Limiting reactant

1.044/2 = 0.522, 0.2257/1 = 0.2257 → Cl2

Mass of product

n(NaCl) = 0.2257·2 = 0.4513 mol
m = 0.4513·58.44 = 26.38 g

Answer

m = 26.38 g
8.Stoichiometry

Answer: Y = 78.21 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C6H12O6) = 4/180.16 = 0.0222 mol
m = 0.0222·2/1·46.07 = 2.046 g

Percent yield

Y = 1.6/2.046·100 = 78.21%

Answer

Y = 78.21%
9.Chemical equilibrium

Answer: [H2] = 0.07143 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

25 = (2x)²/(0.25 − x)²

Take the square root

5 = 2x/(0.25 − x) → x = 0.25·5/(2 + 5) = 0.1786 mol/L

Equilibrium concentration

[H₂] = 0.25 − x = 0.07143 mol/L

Answer

[H2] = 0.07143 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.5 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.5 = x²/(1 − x) → x² + 0.5·x − 0.5 = 0

Solve the quadratic

x = (−0.5 + √(0.5² + 4·0.5))/2 = 0.5 mol/L

Equilibrium concentration

[Cl₂] = x = 0.5 mol/L

Answer

[Cl2] = 0.5 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 26.29 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

100·0.385·(170 − Tf) = 250·4.18·(Tf − 21)

Solve for the final temperature

Tf = (38.5·170 + 1045·21)/(38.5 + 1045) = 26.29 °C

Answer

Tf = 26.29 °C
12.Calorimetry & enthalpy

Answer: q = 226.7 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 4·(−285.8)] − [2·(−238.7) + 3·0] = −1453 kJ

Heat for the given mass

n = 10/32.04 = 0.3121 mol
q = n·|ΔH°/2| = 0.3121·726.4 = 226.7 kJ

Answer

q = 226.7 kJ
13.Reaction kinetics

Answer: t = 69.31 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.25

Solve for the time

t = −ln(1 − X)/k = −ln(0.25)/0.02 = 69.31 min

Answer

t = 69.31 min
14.Reaction kinetics

Answer: k2 = 3.019 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 313.1 K, T2 = 338.1 K

Arrhenius ratio

ln(k2/k1) = −(120000/8.314)·(1/338.1 − 1/313.1) = 3.408
k2 = 0.1·e3.408 = 3.019 min⁻¹

Answer

k2 = 3.019 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.1116 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/25 = 6 min

Outlet concentration

CA = 0.5·e−0.25·6 = 0.1116 mol/L

Answer

CA = 0.1116 mol/L

Conversion: X = 77.69%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 33.33 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/20 = 10 min, kτ = 0.05·10 = 0.5

Conversion

X = kτ/(1 + kτ) = 0.5/(1 + 0.5) = 33.33%

Answer

X = 33.33%
17.Heat exchangers (LMTD)

Answer: A = 3.45 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 115 − 40 = 75 K
ΔT₂ = Th,out − Tc,in = 80 − 10 = 70 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (75 − 70)/ln(75/70) = 72.47 K

Area

A = Q̇/(U·ΔTlm) = 250000/(1000·72.47) = 3.45 m²

Answer

A = 3.45 m²
18.Heat exchangers (LMTD)

Answer: A = 1.442 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1·2.1·60 = 126 kW
Tc,out = 25 + 126/(1·4.18) = 55.14 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 180 − 55.14 = 124.9 K
ΔT₂ = Th,out − Tc,in = 120 − 25 = 95 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (124.9 − 95)/ln(124.9/95) = 109.2 K

Area

A = Q̇/(U·ΔTlm) = 126000/(800·109.2) = 1.442 m²

Answer

A = 1.442 m²
19.Heat conduction

Answer: Ti = 1.34 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.035·8) = 0.3571 K/W
R2 = L2/(k2A) = (50/1000)/(0.96·8) = 0.00651 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 19/0.3637 = 52.25 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 20 − 52.25·0.3571 = 1.34 °C

Answer

Ti = 1.34 °C
20.Heat conduction

Answer: Q̇ = 124.7 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·6) = 0.02083 K/W
R1 = L1/(k1A) = (100/1000)/(0.17·6) = 0.09804 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·6) = 0.1471 K/W
Ro = 1/(hoA) = 1/(25·6) = 0.006667 K/W
ΣR = 0.2726 K/W

Heat loss

Q̇ = (22 − (-12))/0.2726 = 124.7 W

Answer

Q̇ = 124.7 W
21.Pipe friction & head loss

Answer: hf = 21.6 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 1.7²/(2·9.81) = 0.1473 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.022·(1000/0.15)·1.7²/(2·9.81) = 21.6 m

Answer

hf = 21.6 m
22.Pipe friction & head loss

Answer: H = 1.438 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.1/0.07069 = 1.415 m/s
V²/(2g) = 0.102 m

Loss coefficients

f·L/D = 0.015·200/0.3 = 10
ΣK = 0.5 + 2·0.3 + 2 = 3.1

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 10 + 3.1)·0.102 = 1.438 m

Answer

H = 1.438 m
23.Pumps & pump power

Answer: η = 59.97 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.08·46 = 36.1 kW

Efficiency

η = Ph/Pshaft = 36.1/60.2 = 59.97%

Answer

η = 59.97%
24.Pumps & pump power

Answer: Pshaft = 22.32 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.05/0.01767 = 2.829 m/s
V²/(2g) = 0.408 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (44 + 6)·0.408 = 20.4 m

Pump head

H = Δz + hL = 16 + 20.4 = 36.4 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.05·36.4/0.8 = 22.32 kW

Answer

Pshaft = 22.32 kW

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