FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1450 kg/h · 50% sugarStream 2ṁ₂ = ? · 20% sugarProduct30% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% sugar? Find ṁ2.

ṁ1 = 450 kg/hx1 = 50 %x2 = 20 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1700 kg/h · 16% NaOHProduct PP = ? · 65%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 1700 kg/hxF = 16 %xP = 65 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 160 °C130 °Cwater · 30 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 3 kg/scp,h = 2.44 kJ/(kg·K)Th: 160 → 130 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 180 °C100 °Cwater · 10 °C85 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 180 → 100 °Ct: 10 → 85 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
260 g of HeV = 30 LT = 85 °CP = ?

A tank of 30 L contains 260 g of He at 85 °C. Treat it as an ideal gas and find the pressure P.

m = 260 gM = 4.003 g/molV = 30 LT = 85 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of N₂ goes from 100 kPa, 10 L, 25 °C to 100 kPa and 80 °C. Find the new volume V2.

P1 = 100 kPaV1 = 10 LT1 = 25 °CP2 = 100 kPaT2 = 80 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

30 g of H2 and 64 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?

M(H2) = 2.016M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(CaCO3​)n(CaCO3​)n(CO2​)m(CO2​)÷ M(CaCO3​)× 1/1× M(CO2​)

In the reaction CaCO3 → CaO + CO2, 6 g of CaCO3 reacts completely (the other reactants are in excess) and 2.48 g of CO2 is collected. Find the percent yield Y.

M(CaCO3) = 100.09 g/molM(CO2) = 44.01 g/molactual: 2.48 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 49. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 49
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.800C−x+x+xE0.8 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.08 at the reaction temperature. A container starts with 0.8 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.8 mol/LKc = 0.08
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 250 gT = 80 °Cc = 0.385 J/(g·°C)Waterm = 250 gT = 25 °Cc = 4.18 J/(g·°C)

A 250 g block of copper (c = 0.385 J/(g·°C)) at 80 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 25 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.385 J/(g·°C)Tmetal = 80 °Cmwater = 250 gTwater = 25 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H10 g CH4​CH4​ + 2O₂reactantsCO₂ + 2H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 10 g of CH4 (M = 16.04 g/mol) burns completely: CH4 + 2O₂ → CO₂ + 2H₂O(l). Give q as a positive number.

ΔH°f(CH4) = −74.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)2 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.05 L/(mol·min) and starts at 1 mol/L. Find the concentration CA after 2 min.

k = 0.05 L/(mol·min)CA0 = 1 mol/Lt = 2 min
CA = mol/L
14.Reaction kineticsHard
CA0​ (mol/L)r (mol/(L·s))run 10.20.012run 20.80.192n = ?

Two experiments measure the initial rate of A → products. With CA0 = 0.2 mol/L the rate is 0.012 mol/(L·s); with CA0 = 0.8 mol/L it is 0.192 mol/(L·s). Find the reaction order n with respect to A.

CA0,1 = 0.2 mol/Lr1 = 0.012 mol/(L·s)CA0,2 = 0.8 mol/Lr2 = 0.192 mol/(L·s)
n =
15.Reactor sizing (CSTR & PFR)Medium
Q = 5 L/minX = 50%V = ?, k = 0.25 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.25 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 5 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 50% conversion of A.

Q = 5 L/mink = 0.25 min⁻¹X = 50%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 200 LQ = 50 L/minX = ?

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in a 200 L CSTR fed at 50 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 200 LQ = 50 L/mink = 0.2 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT80 °C30 °C35 °C10 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 90 kW. The hot fluid cools from 80 to 30 °C and the cold fluid heats from 10 to 35 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 90 kWU = 1500 W/(m²·K)Th: 80 → 30 °CTc: 10 → 35 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT100 °C50 °C?20 °CΔT₁ΔT₂counter-flow

In a counter-flow double-pipe heat exchanger, hot oil (0.3 kg/s, cp = 2.1 kJ/(kg·K)) flows in the inner tube and cools from 100 to 50 °C. Water (1.5 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 20 °C. The inner tube has a diameter of 25 mm, and U = 300 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.3 kg/scp,h = 2.1 kJ/(kg·K)Th: 100 → 50 °Cṁc = 1.5 kg/sTc,in = 20 °CD = 25 mmU = 300 W/(m²·K)
L = m
19.Heat conductionMedium
Wood, k = 0.17250 mmGlass, k = 0.9625 mm25 °C-10 °CQ̇ = ?

A wall is made of 250 mm of wood and 25 mm of glass, with an area of 10 m². The outer faces are at 25 °C and -10 °C. Find the heat flow Q̇ through the wall.

L1 = 250 mm, k1 = 0.17 W/(m·K)L2 = 25 mm, k2 = 0.96 W/(m·K)A = 10 m²T1 = 25 °CT3 = -10 °C
Q̇ = W
20.Heat conductionHard
Concrete, k = 1.4100 mmBrick, k = 0.7225 mmroom 22 °Coutside 4 °CTs​ = ?Q̇

A wall of 100 mm concrete and 25 mm brick separates a room at 22 °C from outside air at 4 °C. The convection coefficients are 6 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 8 m². Find the temperature Ts of the inside surface of the wall.

L1 = 100 mm, k1 = 1.4 W/(m·K)L2 = 25 mm, k2 = 0.72 W/(m·K)A = 8 m²hi = 6 W/(m²·K)ho = 20 W/(m²·K)Troom = 22 °CTout = 4 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 2.2 m/sD = 50 mmL = 200 mf = 0.02

Water flows at a mean velocity of 2.2 m/s through a pipe 200 m long with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the friction head loss hf.

V = 2.2 m/sL = 200 mD = 50 mmf = 0.02g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 5Δz = ?L = 150 m, D = 300 mm, f = 0.0152× bend (K = 0.3)

Two open reservoirs are joined by a pipe 150 m long with an inside diameter of 300 mm and a Darcy friction factor f = 0.015. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 75 L/s?

Q = 75 L/sL = 150 mD = 300 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 5Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 40 L/sH = 42 m

A pump delivers 40 L/s of water (ρ = 1000 kg/m³) against a head of 42 m. The pump efficiency is 60% and the electric motor driving it has an efficiency of 88%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 40 L/sH = 42 mηpump = 60%ηmotor = 88%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 75 L/sΔz = 12 mL = 150 m, D = 200 mm, f = 0.015, ΣK = 6

A pump moves 75 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 12 m higher. The pipe is 150 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.015; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 75 L/sΔz = 12 mL = 150 mD = 200 mmf = 0.015ΣK = 6
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 900 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 450·(50 − 30)/(30 − 20) = 900 kg/h

Answer

ṁ2 = 900 kg/h
2.Mass balance

Answer: P = 418.5 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1700·16/65 = 418.5 kg/h

Answer

P = 418.5 kg/h
3.Energy balance

Answer: tout = 56.27 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 3·2.44·(160 − 130) = 219.6 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 219.6/(2·4.18) = 56.27 °C

Answer

tout = 56.27 °C
4.Energy balance

Answer: ṁc = 0.7939 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1.5·2.44·(180 − 100) = 292.8 kW

Heat that reaches the water

Qc = (1 − 0.15)·292.8 = 248.9 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 248.9/(4.18·75) = 0.7939 kg/s

Answer

ṁc = 0.7939 kg/s
5.Ideal gas law

Answer: P = 6447 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 260/4.003 = 64.95 mol
T = 85 + 273.15 = 358.1 K

Pressure

P = nRT/V = 64.95·8.314·358.1/0.03 = 6447 kPa

Answer

P = 6447 kPa
6.Ideal gas law

Answer: V2 = 11.84 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 298.1 K, T2 = 353.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 10·(100/100)·(353.1/298.1) = 11.84 L

Answer

V2 = 11.84 L
7.Stoichiometry

Answer: m = 72.08 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(H2) = 30/2.016 = 14.88 mol
n(O2) = 64/32 = 2 mol

Limiting reactant

14.88/2 = 7.44, 2/1 = 2 → O2

Mass of product

n(H2O) = 2·2 = 4 mol
m = 4·18.02 = 72.08 g

Answer

m = 72.08 g
8.Stoichiometry

Answer: Y = 94 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(CaCO3) = 6/100.09 = 0.05995 mol
m = 0.05995·1/1·44.01 = 2.638 g

Percent yield

Y = 2.48/2.638·100 = 94%

Answer

Y = 94%
9.Chemical equilibrium

Answer: [HI] = 0.6222 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

49 = (2x)²/(0.4 − x)²

Take the square root

7 = 2x/(0.4 − x) → x = 0.4·7/(2 + 7) = 0.3111 mol/L

Equilibrium concentration

[HI] = 2x = 0.6222 mol/L

Answer

[HI] = 0.6222 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.2161 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.08 = x²/(0.8 − x) → x² + 0.08·x − 0.064 = 0

Solve the quadratic

x = (−0.08 + √(0.08² + 4·0.064))/2 = 0.2161 mol/L

Equilibrium concentration

[Cl₂] = x = 0.2161 mol/L

Answer

[Cl2] = 0.2161 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 29.64 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.385·(80 − Tf) = 250·4.18·(Tf − 25)

Solve for the final temperature

Tf = (96.25·80 + 1045·25)/(96.25 + 1045) = 29.64 °C

Answer

Tf = 29.64 °C
12.Calorimetry & enthalpy

Answer: q = 555 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [1·(−393.5) + 2·(−285.8)] − [1·(−74.8) + 2·0] = −890.3 kJ

Heat for the given mass

n = 10/16.04 = 0.6234 mol
q = n·|ΔH°/1| = 0.6234·890.3 = 555 kJ

Answer

q = 555 kJ
13.Reaction kinetics

Answer: CA = 0.9091 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 1 + 0.05·2 = 1.1 L/mol
CA = 1/1.1 = 0.9091 mol/L

Answer

CA = 0.9091 mol/L
14.Reaction kinetics

Answer: n = 2

Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.

Ratios

r2/r1 = 0.192/0.012 = 16
C2/C1 = 0.8/0.2 = 4

Order

n = ln(16)/ln(4) = 2

Answer

n = 2
15.Reactor sizing (CSTR & PFR)

Answer: V = 13.86 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.5))/0.25 = 0.6931/0.25 = 2.773 min

Volume

V = Q·τ = 5·2.773 = 13.86 L

Answer

V = 13.86 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 44.44 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/50 = 4 min, kτ = 0.2·4 = 0.8

Conversion

X = kτ/(1 + kτ) = 0.8/(1 + 0.8) = 44.44%

Answer

X = 44.44%
17.Heat exchangers (LMTD)

Answer: A = 1.946 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 80 − 35 = 45 K
ΔT₂ = Th,out − Tc,in = 30 − 10 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (45 − 20)/ln(45/20) = 30.83 K

Area

A = Q̇/(U·ΔTlm) = 90000/(1500·30.83) = 1.946 m²

Answer

A = 1.946 m²
18.Heat exchangers (LMTD)

Answer: L = 27.23 m

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = 0.3·2.1·(100 − 50) = 31.5 kW
Tc,out = 20 + 31.5/(1.5·4.18) = 25.02 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 100 − 25.02 = 74.98 K
ΔT₂ = Th,out − Tc,in = 50 − 20 = 30 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (74.98 − 30)/ln(74.98/30) = 49.1 K

Area and length

A = 31500/(300·49.1) = 2.138 m²
L = A/(πD) = 2.138/(π·0.025) = 27.23 m

Answer

L = 27.23 m
19.Heat conduction

Answer: Q̇ = 233.9 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.17·10) = 0.1471 K/W
R2 = L2/(k2A) = (25/1000)/(0.96·10) = 0.002604 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 35/0.1497 = 233.9 W

Answer

Q̇ = 233.9 W
20.Heat conduction

Answer: Ts = 12.71 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·8) = 0.02083 K/W
R1 = L1/(k1A) = (100/1000)/(1.4·8) = 0.008929 K/W
R2 = L2/(k2A) = (25/1000)/(0.72·8) = 0.00434 K/W
Ro = 1/(hoA) = 1/(20·8) = 0.00625 K/W
ΣR = 0.04035 K/W

Heat loss

Q̇ = (22 − (4))/0.04035 = 446.1 W
Ts = Troom − Q̇·Ri = 22 − 446.1·0.02083 = 12.71 °C

Answer

Ts = 12.71 °C
21.Pipe friction & head loss

Answer: hf = 19.73 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 2.2²/(2·9.81) = 0.2467 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.02·(200/0.05)·2.2²/(2·9.81) = 19.73 m

Answer

hf = 19.73 m
22.Pipe friction & head loss

Answer: Δz = 0.8377 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.075/0.07069 = 1.061 m/s
V²/(2g) = 0.05738 m

Loss coefficients

f·L/D = 0.015·150/0.3 = 7.5
ΣK = 0.5 + 2·0.3 + 5 + 1.0 = 7.1

Total head loss

hf = 7.5·0.05738 = 0.4303 m
hm = 7.1·0.05738 = 0.4074 m
Δz = hf + hm = 0.8377 m

Answer

Δz = 0.8377 m
23.Pumps & pump power

Answer: Pel = 31.21 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.04·42 = 16.48 kW

Shaft power

Pshaft = 16.48/0.6 = 27.47 kW

Electrical power

Pel = 27.47/0.88 = 31.21 kW

Answer

Pel = 31.21 kW
24.Pumps & pump power

Answer: H = 17.01 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.075/0.03142 = 2.387 m/s
V²/(2g) = 0.2905 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (11.25 + 6)·0.2905 = 5.011 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 12 + 5.011 = 17.01 m

Answer

H = 17.01 m

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