FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1500 kg/h · 35% NaOHStream 2ṁ₂ = ? · 10% NaOHProduct30% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% NaOH? Find ṁ2.

ṁ1 = 500 kg/hx1 = 35 %x2 = 10 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4700 kg/h · 5% sugarProduct PP = ? · 60%Vapour W (pure water)0% sugar

An evaporator concentrates a sugar solution by boiling off pure water. Find the product flow P in kg/h.

F = 4700 kg/hxF = 5 %xP = 60 %
P = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 140 °C100 °Cwater · 15 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 140 → 100 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 15 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 120 °C70 °Cwater · 30 °C80 °C · ṁ = ?10% lost

Hot light oil heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1 kg/scp,h = 2.1 kJ/(kg·K)Th: 120 → 70 °Ct: 30 → 80 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
30 g of CO₂P = 800 kPaT = 80 °CV = ?

What volume V does 30 g of CO₂ occupy at 800 kPa and 80 °C? Treat it as an ideal gas.

m = 30 gM = 44.01 g/molP = 800 kPaT = 80 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of Ar goes from 350 kPa, 20 L, 20 °C to 450 kPa and 220 °C. Find the new volume V2.

P1 = 350 kPaV1 = 20 LT1 = 20 °CP2 = 450 kPaT2 = 220 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(AlCl3​)m(AlCl3​)÷ M(X)× 2/ν× M(AlCl3​)

24 g of Al and 40 g of Cl2 react according to 2Al + 3Cl2 → 2AlCl3. What mass m of AlCl3 can form?

M(Al) = 26.98M(Cl2) = 70.9M(AlCl3) = 133.33 g/mol
m = g
8.StoichiometryHard
m(Al)n(Al)n(AlCl3​)m(AlCl3​)÷ M(Al)× 2/2× M(AlCl3​)

In the reaction 2Al + 3Cl2 → 2AlCl3, 4 g of Al reacts completely (the other reactants are in excess) and 14.83 g of AlCl3 is collected. Find the percent yield Y.

M(Al) = 26.98 g/molM(AlCl3) = 133.33 g/molactual: 14.83 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.10.10C−x−x+2xE0.1 − x0.1 − x2x

0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 49. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.1 mol/LKc = 49
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.400C−x+x+xE0.4 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.04 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.4 mol/LKc = 0.04
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 75 gT = 140 °Cc = 0.449 J/(g·°C)Waterm = 400 gT = 15 °Cc = 4.18 J/(g·°C)

A 75 g block of iron (c = 0.449 J/(g·°C)) at 140 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 15 °C in an insulated cup. Find the final temperature Tf.

mmetal = 75 gcmetal = 0.449 J/(g·°C)Tmetal = 140 °Cmwater = 400 gTwater = 15 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H50 g C3​H8​C3​H8​ + 5O₂reactants3CO₂ + 4H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 50 g of C3H8 (M = 44.1 g/mol) burns completely: C3H8 + 5O₂ → 3CO₂ + 4H₂O(l). Give q as a positive number.

ΔH°f(C3H8) = −103.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?80%

A first-order reaction in a batch reactor has k = 0.2 min⁻¹. How long does it take to reach 80% conversion? Find t.

k = 0.2 min⁻¹X = 80 %
t = min
14.Reaction kineticsHard
Tk30 °C0.0160 °C?

A reaction has a rate constant of 0.01 min⁻¹ at 30 °C and an activation energy of 80 kJ/mol. Find the rate constant k2 at 60 °C.

k1 = 0.01 min⁻¹T1 = 30 °CT2 = 60 °CEa = 80 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 100 L/minCA0​ = 2 mol/LCA​ = ?V = 500 L, k = 0.15 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.15 min⁻¹) runs in a 500 L plug-flow reactor (PFR). The feed enters at 100 L/min with CA0 = 2 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 500 LQ = 100 L/mink = 0.15 min⁻¹CA0 = 2 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
Q = 40 L/minX = ?V = 1500 L

A first-order liquid-phase reaction (k = 0.05 min⁻¹) runs in a 1500 L plug-flow reactor (PFR) fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 1500 LQ = 40 L/mink = 0.05 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT90 °C70 °C70 °C30 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 20 kW. Its heat transfer area is 10 m². The hot fluid cools from 90 to 70 °C and the cold fluid heats from 30 to 70 °C. Find the overall heat transfer coefficient U.

Q̇ = 20 kWA = 10 m²Th: 90 → 70 °CTc: 30 → 70 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT130 °C70 °C?15 °CΔT₁ΔT₂counter-flow

In a counter-flow double-pipe heat exchanger, hot oil (0.2 kg/s, cp = 2.5 kJ/(kg·K)) flows in the inner tube and cools from 130 to 70 °C. Water (1 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 15 °C. The inner tube has a diameter of 20 mm, and U = 150 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.2 kg/scp,h = 2.5 kJ/(kg·K)Th: 130 → 70 °Cṁc = 1 kg/sTc,in = 15 °CD = 20 mmU = 150 W/(m²·K)
L = m
19.Heat conductionMedium
Gypsum board, k = 0.17200 mmWood, k = 0.17100 mm18 °C-2 °CTi​ = ?Q̇

A wall is made of 200 mm of gypsum board and 100 mm of wood, with an area of 15 m². The outer faces are at 18 °C and -2 °C. Find the temperature Ti at the interface between the two layers.

L1 = 200 mm, k1 = 0.17 W/(m·K)L2 = 100 mm, k2 = 0.17 W/(m·K)A = 15 m²T1 = 18 °CT3 = -2 °C
Ti = °C
20.Heat conductionHard
Wood, k = 0.17150 mmMineral wool, k = 0.0425 mmroom 21 °Coutside -9 °CQ̇ = ?

A wall of 150 mm wood and 25 mm mineral wool separates a room at 21 °C from outside air at -9 °C. The convection coefficients are 8 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 12 m². Find the heat loss Q̇ through the wall.

L1 = 150 mm, k1 = 0.17 W/(m·K)L2 = 25 mm, k2 = 0.04 W/(m·K)A = 12 m²hi = 8 W/(m²·K)ho = 20 W/(m²·K)Troom = 21 °CTout = -9 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 1.7 m/sD = 150 mmL = 500 mf = 0.015

Water flows at a mean velocity of 1.7 m/s through a pipe 500 m long with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the friction head loss hf.

V = 1.7 m/sL = 500 mD = 150 mmf = 0.015g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10Δz = ?L = 100 m, D = 150 mm, f = 0.023× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.02. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 10) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 20 L/s?

Q = 20 L/sL = 100 mD = 150 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 10Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 15 L/sH = 24 m

In a test, a pump delivers 15 L/s of water (ρ = 1000 kg/m³) against a head of 24 m while its shaft takes 5.9 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 15 L/sH = 24 mPshaft = 5.9 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 50 L/sΔz = 32 mL = 100 m, D = 150 mm, f = 0.015, ΣK = 6

A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 32 m higher. The pipe is 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.015; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 70%. Find the shaft power Pshaft in kW.

Q = 50 L/sΔz = 32 mL = 100 mD = 150 mmf = 0.015ΣK = 6η = 70%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 125 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 500·(35 − 30)/(30 − 10) = 125 kg/h

Answer

ṁ2 = 125 kg/h
2.Mass balance

Answer: P = 391.7 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4700·5/60 = 391.7 kg/h

Answer

P = 391.7 kg/h
3.Energy balance

Answer: tout = 115.5 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·2.1·(140 − 100) = 210 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 15 + 210/(0.5·4.18) = 115.5 °C

Answer

tout = 115.5 °C
4.Energy balance

Answer: ṁc = 0.4522 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1·2.1·(120 − 70) = 105 kW

Heat that reaches the water

Qc = (1 − 0.1)·105 = 94.5 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 94.5/(4.18·50) = 0.4522 kg/s

Answer

ṁc = 0.4522 kg/s
5.Ideal gas law

Answer: V = 2.502 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 30/44.01 = 0.6817 mol
T = 80 + 273.15 = 353.1 K

Volume

V = nRT/P = 0.6817·8.314·353.1/800 = 2.502 L

Answer

V = 2.502 L
6.Ideal gas law

Answer: V2 = 26.17 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 293.1 K, T2 = 493.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 20·(350/450)·(493.1/293.1) = 26.17 L

Answer

V2 = 26.17 L
7.Stoichiometry

Answer: m = 50.15 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Al) = 24/26.98 = 0.8895 mol
n(Cl2) = 40/70.9 = 0.5642 mol

Limiting reactant

0.8895/2 = 0.4448, 0.5642/3 = 0.1881 → Cl2

Mass of product

n(AlCl3) = 0.1881·2 = 0.3761 mol
m = 0.3761·133.33 = 50.15 g

Answer

m = 50.15 g
8.Stoichiometry

Answer: Y = 75.02 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Al) = 4/26.98 = 0.1483 mol
m = 0.1483·2/2·133.33 = 19.77 g

Percent yield

Y = 14.83/19.77·100 = 75.02%

Answer

Y = 75.02%
9.Chemical equilibrium

Answer: [H2] = 0.02222 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

49 = (2x)²/(0.1 − x)²

Take the square root

7 = 2x/(0.1 − x) → x = 0.1·7/(2 + 7) = 0.07778 mol/L

Equilibrium concentration

[H₂] = 0.1 − x = 0.02222 mol/L

Answer

[H2] = 0.02222 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.2919 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.04 = x²/(0.4 − x) → x² + 0.04·x − 0.016 = 0

Solve the quadratic

x = (−0.04 + √(0.04² + 4·0.016))/2 = 0.1081 mol/L

Equilibrium concentration

[PCl₅] = 0.4 − 0.1081 = 0.2919 mol/L

Answer

[PCl5] = 0.2919 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 17.47 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

75·0.449·(140 − Tf) = 400·4.18·(Tf − 15)

Solve for the final temperature

Tf = (33.68·140 + 1672·15)/(33.68 + 1672) = 17.47 °C

Answer

Tf = 17.47 °C
12.Calorimetry & enthalpy

Answer: q = 2517 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [3·(−393.5) + 4·(−285.8)] − [1·(−103.8) + 5·0] = −2220 kJ

Heat for the given mass

n = 50/44.1 = 1.134 mol
q = n·|ΔH°/1| = 1.134·2220 = 2517 kJ

Answer

q = 2517 kJ
13.Reaction kinetics

Answer: t = 8.047 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.2

Solve for the time

t = −ln(1 − X)/k = −ln(0.2)/0.2 = 8.047 min

Answer

t = 8.047 min
14.Reaction kinetics

Answer: k2 = 0.1743 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 303.1 K, T2 = 333.1 K

Arrhenius ratio

ln(k2/k1) = −(80000/8.314)·(1/333.1 − 1/303.1) = 2.858
k2 = 0.01·e2.858 = 0.1743 min⁻¹

Answer

k2 = 0.1743 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.9447 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 500/100 = 5 min

Outlet concentration

CA = 2·e−0.15·5 = 0.9447 mol/L

Answer

CA = 0.9447 mol/L

Conversion: X = 52.76%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 84.66 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 1500/40 = 37.5 min, kτ = 0.05·37.5 = 1.875

Conversion

X = 1 − e−kτ = 1 − e−1.875 = 84.66%

Answer

X = 84.66%
17.Heat exchangers (LMTD)

Answer: U = 69.31 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 90 − 70 = 20 K
ΔT₂ = Th,out − Tc,in = 70 − 30 = 40 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (20 − 40)/ln(20/40) = 28.85 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 20000/(10·28.85) = 69.31 W/(m²·K)

Answer

U = 69.31 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: L = 40.56 m

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = 0.2·2.5·(130 − 70) = 30 kW
Tc,out = 15 + 30/(1·4.18) = 22.18 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 130 − 22.18 = 107.8 K
ΔT₂ = Th,out − Tc,in = 70 − 15 = 55 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (107.8 − 55)/ln(107.8/55) = 78.47 K

Area and length

A = 30000/(150·78.47) = 2.549 m²
L = A/(πD) = 2.549/(π·0.02) = 40.56 m

Answer

L = 40.56 m
19.Heat conduction

Answer: Ti = 4.667 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (200/1000)/(0.17·15) = 0.07843 K/W
R2 = L2/(k2A) = (100/1000)/(0.17·15) = 0.03922 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 20/0.1176 = 170 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 18 − 170·0.07843 = 4.667 °C

Answer

Ti = 4.667 °C
20.Heat conduction

Answer: Q̇ = 214 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·12) = 0.01042 K/W
R1 = L1/(k1A) = (150/1000)/(0.17·12) = 0.07353 K/W
R2 = L2/(k2A) = (25/1000)/(0.04·12) = 0.05208 K/W
Ro = 1/(hoA) = 1/(20·12) = 0.004167 K/W
ΣR = 0.1402 K/W

Heat loss

Q̇ = (21 − (-9))/0.1402 = 214 W

Answer

Q̇ = 214 W
21.Pipe friction & head loss

Answer: hf = 7.365 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 1.7²/(2·9.81) = 0.1473 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.015·(500/0.15)·1.7²/(2·9.81) = 7.365 m

Answer

hf = 7.365 m
22.Pipe friction & head loss

Answer: Δz = 1.68 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.02/0.01767 = 1.132 m/s
V²/(2g) = 0.06529 m

Loss coefficients

f·L/D = 0.02·100/0.15 = 13.33
ΣK = 0.5 + 3·0.3 + 10 + 1.0 = 12.4

Total head loss

hf = 13.33·0.06529 = 0.8705 m
hm = 12.4·0.06529 = 0.8095 m
Δz = hf + hm = 1.68 m

Answer

Δz = 1.68 m
23.Pumps & pump power

Answer: η = 59.86 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.015·24 = 3.532 kW

Efficiency

η = Ph/Pshaft = 3.532/5.9 = 59.86%

Answer

η = 59.86%
24.Pumps & pump power

Answer: Pshaft = 27 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.05/0.01767 = 2.829 m/s
V²/(2g) = 0.408 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (10 + 6)·0.408 = 6.529 m

Pump head

H = Δz + hL = 32 + 6.529 = 38.53 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.05·38.53/0.7 = 27 kW

Answer

Pshaft = 27 kW

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