FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1950 kg/h · 10% saltStream 2ṁ₂ = ? · 50% saltProduct45% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 45% salt? Find ṁ2.

ṁ1 = 950 kg/hx1 = 10 %x2 = 50 %x3 = 45 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1000 kg/h · 18% NaOHProduct P50% NaOHVapour W (pure water)W = ? kg/h

An evaporator concentrates a NaOH solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 1000 kg/hxF = 18 %xP = 50 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 160 °C70 °Cwater · 15 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1 kg/scp,h = 2.1 kJ/(kg·K)Th: 160 → 70 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 15 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 160 °C60 °Cwater · 10 °C60 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 160 → 60 °Ct: 10 → 60 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
130 g of CO₂P = 500 kPaT = 45 °CV = ?

What volume V does 130 g of CO₂ occupy at 500 kPa and 45 °C? Treat it as an ideal gas.

m = 130 gM = 44.01 g/molP = 500 kPaT = 45 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of Ar goes from 300 kPa, 2 L, 15 °C to 650 kPa and 230 °C. Find the new volume V2.

P1 = 300 kPaV1 = 2 LT1 = 15 °CP2 = 650 kPaT2 = 230 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(MgO)m(MgO)÷ M(X)× 2/ν× M(MgO)

24 g of Mg and 80 g of O2 react according to 2Mg + O2 → 2MgO. What mass m of MgO can form?

M(Mg) = 24.31M(O2) = 32M(MgO) = 40.3 g/mol
m = g
8.StoichiometryHard
m(C3​H8​)n(C3​H8​)n(CO2​)m(CO2​)÷ M(C3​H8​)× 3/1× M(CO2​)

In the reaction C3H8 + 5O2 → 3CO2 + 4H2O, 8 g of C3H8 reacts completely (the other reactants are in excess) and 21.8 g of CO2 is collected. Find the percent yield Y.

M(C3H8) = 44.1 g/molM(CO2) = 44.01 g/molactual: 21.8 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.10.10C−x−x+2xE0.1 − x0.1 − x2x

0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 49. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.1 mol/LKc = 49
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.500C−x+x+xE0.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.01 at the reaction temperature. A container starts with 0.5 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.5 mol/LKc = 0.01
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 50 gT = 150 °Cc = 0.449 J/(g·°C)Waterm = 150 gT = 16 °Cc = 4.18 J/(g·°C)

A 50 g block of iron (c = 0.449 J/(g·°C)) at 150 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 16 °C in an insulated cup. Find the final temperature Tf.

mmetal = 50 gcmetal = 0.449 J/(g·°C)Tmetal = 150 °Cmwater = 150 gTwater = 16 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2C2​H6​ + 7O₂reactants4CO₂ + 6H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2C2H6 + 7O₂ → 4CO₂ + 6H₂O(l).

ΔH°f(C2H6) = −84.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)30 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.8 L/(mol·min) and starts at 1.5 mol/L. Find the concentration CA after 30 min.

k = 0.8 L/(mol·min)CA0 = 1.5 mol/Lt = 30 min
CA = mol/L
14.Reaction kineticsHard
Tk20 °C0.0530 °C0.169

The rate constant of a reaction is 0.05 min⁻¹ at 20 °C and 0.169 min⁻¹ at 30 °C. Find the activation energy Ea.

k1 = 0.05 min⁻¹T1 = 20 °Ck2 = 0.169 min⁻¹T2 = 30 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
Q = 20 L/minCA0​ = 1.5 mol/LCA​ = ?V = 100 L, k = 0.25 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.25 min⁻¹) runs in a 100 L plug-flow reactor (PFR). The feed enters at 20 L/min with CA0 = 1.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 100 LQ = 20 L/mink = 0.25 min⁻¹CA0 = 1.5 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
Q = 25 L/minX = ?V = 400 L

A first-order liquid-phase reaction (k = 0.05 min⁻¹) runs in a 400 L plug-flow reactor (PFR) fed at 25 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 25 L/mink = 0.05 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT160 °C90 °C105 °C30 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 250 kW. The hot fluid cools from 160 to 90 °C and the cold fluid heats from 30 to 105 °C. The overall heat transfer coefficient is 300 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 250 kWU = 300 W/(m²·K)Th: 160 → 90 °CTc: 30 → 105 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT95 °C65 °C25.07 °C10 °CΔT₁ΔT₂counter-flow

Hot oil (1.5 kg/s, cp = 2.1 kJ/(kg·K)) cools from 95 to 65 °C in a counter-flow exchanger. It heats 1.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 10 °C. With U = 500 W/(m²·K), find the heat transfer area A needed.

ṁh = 1.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 95 → 65 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 10 °CU = 500 W/(m²·K)
A = m²
19.Heat conductionMedium
Wood, k = 0.17250 mmBrick, k = 0.72100 mm25 °C-8 °CQ̇ = ?

A wall is made of 250 mm of wood and 100 mm of brick, with an area of 8 m². The outer faces are at 25 °C and -8 °C. Find the heat flow Q̇ through the wall.

L1 = 250 mm, k1 = 0.17 W/(m·K)L2 = 100 mm, k2 = 0.72 W/(m·K)A = 8 m²T1 = 25 °CT3 = -8 °C
Q̇ = W
20.Heat conductionHard
Wood, k = 0.1750 mmExpanded polystyrene, k = 0.03525 mmroom 22 °Coutside -9 °CQ̇ = ?

A wall of 50 mm wood and 25 mm expanded polystyrene separates a room at 22 °C from outside air at -9 °C. The convection coefficients are 10 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 10 m². Find the heat loss Q̇ through the wall.

L1 = 50 mm, k1 = 0.17 W/(m·K)L2 = 25 mm, k2 = 0.035 W/(m·K)A = 10 m²hi = 10 W/(m²·K)ho = 30 W/(m²·K)Troom = 22 °CTout = -9 °C
Q̇ = W
21.Pipe friction & head lossMedium
Q = 2 L/sD = 50 mmL = 300 mf = 0.022

Water flows at 2 L/s through a pipe 300 m long with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.022 and g = 9.81 m/s². Find the friction head loss hf.

Q = 2 L/sL = 300 mD = 50 mmf = 0.022g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2Δz = ?L = 500 m, D = 250 mm, f = 0.0153× bend (K = 0.3)

Two open reservoirs are joined by a pipe 500 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.015. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 100 L/s?

Q = 100 L/sL = 500 mD = 250 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 60 L/sH = 76 m

A pump delivers 60 L/s of water (ρ = 1000 kg/m³) against a head of 76 m. The pump efficiency is 75% and the electric motor driving it has an efficiency of 95%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 60 L/sH = 76 mηpump = 75%ηmotor = 95%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
300 kPa (gauge)PQ = 80 L/sΔz = 25 mL = 300 m, D = 200 mm, f = 0.018, ΣK = 8

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 25 m higher. The pipe is 300 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 300 kPa. Find the head H the pump must add.

Q = 80 L/sΔz = 25 mL = 300 mD = 200 mmf = 0.018ΣK = 8ptank = 300 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 6650 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 950·(10 − 45)/(45 − 50) = 6650 kg/h

Answer

ṁ2 = 6650 kg/h
2.Mass balance

Answer: W = 640 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1000·18/50 = 360 kg/h

Total balance

W = F − P = 1000 − 360 = 640 kg/h

Answer

W = 640 kg/h
3.Energy balance

Answer: tout = 60.22 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1·2.1·(160 − 70) = 189 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 15 + 189/(1·4.18) = 60.22 °C

Answer

tout = 60.22 °C
4.Energy balance

Answer: ṁc = 2.481 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·2.44·(160 − 60) = 610 kW

Heat that reaches the water

Qc = (1 − 0.15)·610 = 518.5 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 518.5/(4.18·50) = 2.481 kg/s

Answer

ṁc = 2.481 kg/s
5.Ideal gas law

Answer: V = 15.63 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 130/44.01 = 2.954 mol
T = 45 + 273.15 = 318.1 K

Volume

V = nRT/P = 2.954·8.314·318.1/500 = 15.63 L

Answer

V = 15.63 L
6.Ideal gas law

Answer: V2 = 1.612 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 288.1 K, T2 = 503.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(300/650)·(503.1/288.1) = 1.612 L

Answer

V2 = 1.612 L
7.Stoichiometry

Answer: m = 39.79 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Mg) = 24/24.31 = 0.9872 mol
n(O2) = 80/32 = 2.5 mol

Limiting reactant

0.9872/2 = 0.4936, 2.5/1 = 2.5 → Mg

Mass of product

n(MgO) = 0.4936·2 = 0.9872 mol
m = 0.9872·40.3 = 39.79 g

Answer

m = 39.79 g
8.Stoichiometry

Answer: Y = 91.02 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C3H8) = 8/44.1 = 0.1814 mol
m = 0.1814·3/1·44.01 = 23.95 g

Percent yield

Y = 21.8/23.95·100 = 91.02%

Answer

Y = 91.02%
9.Chemical equilibrium

Answer: [H2] = 0.02222 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

49 = (2x)²/(0.1 − x)²

Take the square root

7 = 2x/(0.1 − x) → x = 0.1·7/(2 + 7) = 0.07778 mol/L

Equilibrium concentration

[H₂] = 0.1 − x = 0.02222 mol/L

Answer

[H2] = 0.02222 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.06589 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.01 = x²/(0.5 − x) → x² + 0.01·x − 0.005 = 0

Solve the quadratic

x = (−0.01 + √(0.01² + 4·0.005))/2 = 0.06589 mol/L

Equilibrium concentration

[Cl₂] = x = 0.06589 mol/L

Answer

[Cl2] = 0.06589 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 20.63 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

50·0.449·(150 − Tf) = 150·4.18·(Tf − 16)

Solve for the final temperature

Tf = (22.45·150 + 627·16)/(22.45 + 627) = 20.63 °C

Answer

Tf = 20.63 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −3119 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [4·(−393.5) + 6·(−285.8)] − [2·(−84.7) + 7·0] = −3119 kJ

Answer

ΔH° = −3119 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.04054 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.6667 + 0.8·30 = 24.67 L/mol
CA = 1/24.67 = 0.04054 mol/L

Answer

CA = 0.04054 mol/L
14.Reaction kinetics

Answer: Ea = 89.98 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 293.1 K, T2 = 303.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·1.218/(-1.125e-4) = 89983 J/mol
Ea = 89.98 kJ/mol

Answer

Ea = 89.98 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.4298 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 100/20 = 5 min

Outlet concentration

CA = 1.5·e−0.25·5 = 0.4298 mol/L

Answer

CA = 0.4298 mol/L

Conversion: X = 71.35%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 55.07 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/25 = 16 min, kτ = 0.05·16 = 0.8

Conversion

X = 1 − e−kτ = 1 − e−0.8 = 55.07%

Answer

X = 55.07%
17.Heat exchangers (LMTD)

Answer: A = 14.5 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 160 − 105 = 55 K
ΔT₂ = Th,out − Tc,in = 90 − 30 = 60 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (55 − 60)/ln(55/60) = 57.46 K

Area

A = Q̇/(U·ΔTlm) = 250000/(300·57.46) = 14.5 m²

Answer

A = 14.5 m²
18.Heat exchangers (LMTD)

Answer: A = 3.04 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1.5·2.1·30 = 94.5 kW
Tc,out = 10 + 94.5/(1.5·4.18) = 25.07 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 95 − 25.07 = 69.93 K
ΔT₂ = Th,out − Tc,in = 65 − 10 = 55 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (69.93 − 55)/ln(69.93/55) = 62.17 K

Area

A = Q̇/(U·ΔTlm) = 94500/(500·62.17) = 3.04 m²

Answer

A = 3.04 m²
19.Heat conduction

Answer: Q̇ = 164 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.17·8) = 0.1838 K/W
R2 = L2/(k2A) = (100/1000)/(0.72·8) = 0.01736 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 33/0.2012 = 164 W

Answer

Q̇ = 164 W
20.Heat conduction

Answer: Q̇ = 271.5 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·10) = 0.01 K/W
R1 = L1/(k1A) = (50/1000)/(0.17·10) = 0.02941 K/W
R2 = L2/(k2A) = (25/1000)/(0.035·10) = 0.07143 K/W
Ro = 1/(hoA) = 1/(30·10) = 0.003333 K/W
ΣR = 0.1142 K/W

Heat loss

Q̇ = (22 − (-9))/0.1142 = 271.5 W

Answer

Q̇ = 271.5 W
21.Pipe friction & head loss

Answer: hf = 6.98 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.05²/4 = 0.001963 m²
V = Q/A = 0.002/0.001963 = 1.019 m/s

Velocity head

V²/(2g) = 1.019²/(2·9.81) = 0.05288 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.022·(300/0.05)·1.019²/(2·9.81) = 6.98 m

Answer

hf = 6.98 m
22.Pipe friction & head loss

Answer: Δz = 7.276 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.1/0.04909 = 2.037 m/s
V²/(2g) = 0.2115 m

Loss coefficients

f·L/D = 0.015·500/0.25 = 30
ΣK = 0.5 + 3·0.3 + 2 + 1.0 = 4.4

Total head loss

hf = 30·0.2115 = 6.346 m
hm = 4.4·0.2115 = 0.9307 m
Δz = hf + hm = 7.276 m

Answer

Δz = 7.276 m
23.Pumps & pump power

Answer: Pel = 62.78 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.06·76 = 44.73 kW

Shaft power

Pshaft = 44.73/0.75 = 59.64 kW

Electrical power

Pel = 59.64/0.95 = 62.78 kW

Answer

Pel = 62.78 kW
24.Pumps & pump power

Answer: H = 67.15 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (27 + 8)·0.3305 = 11.57 m

Pressure head

p/(ρ·g) = 300000/(1000·9.81) = 30.58 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 25 + 30.58 + 11.57 = 67.15 m

Answer

H = 67.15 m

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