Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% sugar? Find ṁ2.
An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.
Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot light oil heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
A tank of 20 L contains 240 g of CH₄ at 0 °C. Treat it as an ideal gas and find the pressure P.
A fixed amount of O₂ goes from 200 kPa, 10 L, 20 °C to 350 kPa and 120 °C. Find the new volume V2.
8 g of H2 and 10 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?
In the reaction C6H12O6 → 2C2H5OH + 2CO2, 8 g of C6H12O6 reacts completely (the other reactants are in excess) and 2.25 g of C2H5OH is collected. Find the percent yield Y.
1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [HI].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.2 at the reaction temperature. A container starts with 0.25 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].
A 150 g block of iron (c = 0.449 J/(g·°C)) at 200 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 17 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find ΔH° for the reaction C3H8 + 5O₂ → 3CO₂ + 4H₂O(l).
A reaction with rate law −rA = k·CA² has k = 1 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 30 min.
A first-order reaction has k = 0.01 min⁻¹ at 30 °C and an activation energy of 70 kJ/mol. The batch reactor is now run at 40 °C for 20 min. Find the conversion X reached.
A liquid-phase first-order reaction A → B (k = 0.12 min⁻¹) runs in a 100 L plug-flow reactor (PFR). The feed enters at 100 L/min with CA0 = 2 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.
A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in two equal CSTRs in series, each of 500 L. The feed rate is 25 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.
A counter-flow heat exchanger transfers 310 kW. The hot fluid cools from 150 to 45 °C and the cold fluid heats from 30 to 55 °C. The overall heat transfer coefficient is 300 W/(m²·K). Find the heat transfer area A needed.
Steam condenses at a constant 100 °C on the outside of the tubes of a condenser with a heat transfer area of 6 m² and U = 2000 W/(m²·K). Cooling water (1 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 20 °C. Find the water outlet temperature Tc,out.
A wall is made of 250 mm of gypsum board and 75 mm of concrete, with an area of 10 m². The outer faces are at 21 °C and 0 °C. Find the temperature Ti at the interface between the two layers.
A wall of 200 mm brick and 25 mm expanded polystyrene separates a room at 20 °C from outside air at -1 °C. The convection coefficients are 6 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 6 m². Find the overall heat transfer coefficient U of the wall.
Water flows at 15 L/s through a pipe 800 m long with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.022 and g = 9.81 m/s². Find the friction head loss hf.
Two open reservoirs are joined by a pipe 300 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.022. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 60 L/s?
In a test, a pump delivers 20 L/s of water (ρ = 1000 kg/m³) against a head of 38 m while its shaft takes 9.1 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.
A pump moves 120 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 6 m higher. The pipe is 500 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.
Answer: ṁ2 = 450 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: W = 2450 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 35.84 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 0.1708 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: P = 1699 kPa
Ideal gas law: PV = nRT, with n = m/M.
Answer: V2 = 7.664 L
Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.
Answer: m = 11.26 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 54.99 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [HI] = 1.2 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [Cl2] = 0.1449 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 24.09 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: ΔH° = −2220 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Negative: the reaction gives off heat (exothermic).
Answer: CA = 0.03279 mol/L
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: X = 38.46 %
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: CA = 1.774 mol/L
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Conversion: X = 11.31%.
Answer: X = 96 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 23.84 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: Tc,out = 95.47 °C
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.
Heat transferred: Q̇ = 315.5 kW.
Answer: Ti = 0.7381 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
The temperature drops across the first layer by Q̇·R₁.
Answer: U = 0.8273 W/(m²·K)
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: hf = 137.9 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: Δz = 2.574 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: η = 81.93 %
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: H = 20.01 m
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Both surfaces are open and practically at rest, so pressure and velocity terms drop out.
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