FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1450 kg/h · 45% sugarStream 2ṁ₂ = ? · 15% sugarProduct30% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% sugar? Find ṁ2.

ṁ1 = 450 kg/hx1 = 45 %x2 = 15 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4900 kg/h · 20% saltProduct P40% saltVapour W (pure water)W = ? kg/h

An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 4900 kg/hxF = 20 %xP = 40 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 130 °C70 °Cwater · 10 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 0.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 130 → 70 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 150 °C110 °Cwater · 20 °C70 °C · ṁ = ?15% lost

Hot light oil heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 150 → 110 °Ct: 20 → 70 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
240 g of CH₄V = 20 LT = 0 °CP = ?

A tank of 20 L contains 240 g of CH₄ at 0 °C. Treat it as an ideal gas and find the pressure P.

m = 240 gM = 16.04 g/molV = 20 LT = 0 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of O₂ goes from 200 kPa, 10 L, 20 °C to 350 kPa and 120 °C. Find the new volume V2.

P1 = 200 kPaV1 = 10 LT1 = 20 °CP2 = 350 kPaT2 = 120 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

8 g of H2 and 10 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?

M(H2) = 2.016M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(C6​H12​O6​)n(C6​H12​O6​)n(C2​H5​OH)m(C2​H5​OH)÷ M(C6​H12​O6​)× 2/1× M(C2​H5​OH)

In the reaction C6H12O6 → 2C2H5OH + 2CO2, 8 g of C6H12O6 reacts completely (the other reactants are in excess) and 2.25 g of C2H5OH is collected. Find the percent yield Y.

M(C6H12O6) = 180.16 g/molM(C2H5OH) = 46.07 g/molactual: 2.25 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII110C−x−x+2xE1 − x1 − x2x

1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 1 mol/LKc = 9
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.2500C−x+x+xE0.25 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.2 at the reaction temperature. A container starts with 0.25 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.25 mol/LKc = 0.2
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 150 gT = 200 °Cc = 0.449 J/(g·°C)Waterm = 400 gT = 17 °Cc = 4.18 J/(g·°C)

A 150 g block of iron (c = 0.449 J/(g·°C)) at 200 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 17 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.449 J/(g·°C)Tmetal = 200 °Cmwater = 400 gTwater = 17 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC3​H8​ + 5O₂reactants3CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C3H8 + 5O₂ → 3CO₂ + 4H₂O(l).

ΔH°f(C3H8) = −103.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)30 minC = ?

A reaction with rate law −rA = k·CA² has k = 1 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 30 min.

k = 1 L/(mol·min)CA0 = 2 mol/Lt = 30 min
CA = mol/L
14.Reaction kineticsHard
t (min)X (%)20 minX = ?

A first-order reaction has k = 0.01 min⁻¹ at 30 °C and an activation energy of 70 kJ/mol. The batch reactor is now run at 40 °C for 20 min. Find the conversion X reached.

k1 = 0.01 min⁻¹T1 = 30 °CEa = 70 kJ/molT2 = 40 °Ct = 20 minR = 8.314 J/(mol·K)
X = %
15.Reactor sizing (CSTR & PFR)Medium
Q = 100 L/minCA0​ = 2 mol/LCA​ = ?V = 100 L, k = 0.12 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.12 min⁻¹) runs in a 100 L plug-flow reactor (PFR). The feed enters at 100 L/min with CA0 = 2 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 100 LQ = 100 L/mink = 0.12 min⁻¹CA0 = 2 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 500 LV = 500 LQ = 25 L/minX = ?

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in two equal CSTRs in series, each of 500 L. The feed rate is 25 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 500 L (×2)Q = 25 L/mink = 0.2 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT150 °C45 °C55 °C30 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 310 kW. The hot fluid cools from 150 to 45 °C and the cold fluid heats from 30 to 55 °C. The overall heat transfer coefficient is 300 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 310 kWU = 300 W/(m²·K)Th: 150 → 45 °CTc: 30 → 55 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT100 °C20 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 100 °C on the outside of the tubes of a condenser with a heat transfer area of 6 m² and U = 2000 W/(m²·K). Cooling water (1 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 20 °C. Find the water outlet temperature Tc,out.

Ts = 100 °CA = 6 m²U = 2000 W/(m²·K)ṁ = 1 kg/scp = 4.18 kJ/(kg·K)Tc,in = 20 °C
Tc,out = °C
19.Heat conductionMedium
Gypsum board, k = 0.17250 mmConcrete, k = 1.475 mm21 °C0 °CTi​ = ?Q̇

A wall is made of 250 mm of gypsum board and 75 mm of concrete, with an area of 10 m². The outer faces are at 21 °C and 0 °C. Find the temperature Ti at the interface between the two layers.

L1 = 250 mm, k1 = 0.17 W/(m·K)L2 = 75 mm, k2 = 1.4 W/(m·K)A = 10 m²T1 = 21 °CT3 = 0 °C
Ti = °C
20.Heat conductionHard
Brick, k = 0.72200 mmExpanded polystyrene, k = 0.03525 mmroom 20 °Coutside -1 °CQ̇

A wall of 200 mm brick and 25 mm expanded polystyrene separates a room at 20 °C from outside air at -1 °C. The convection coefficients are 6 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 6 m². Find the overall heat transfer coefficient U of the wall.

L1 = 200 mm, k1 = 0.72 W/(m·K)L2 = 25 mm, k2 = 0.035 W/(m·K)A = 6 m²hi = 6 W/(m²·K)ho = 20 W/(m²·K)Troom = 20 °CTout = -1 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
Q = 15 L/sD = 75 mmL = 800 mf = 0.022

Water flows at 15 L/s through a pipe 800 m long with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.022 and g = 9.81 m/s². Find the friction head loss hf.

Q = 15 L/sL = 800 mD = 75 mmf = 0.022g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 5Δz = ?L = 300 m, D = 250 mm, f = 0.0223× bend (K = 0.3)

Two open reservoirs are joined by a pipe 300 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.022. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 60 L/s?

Q = 60 L/sL = 300 mD = 250 mmf = 0.022Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 5Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 20 L/sH = 38 m

In a test, a pump delivers 20 L/s of water (ρ = 1000 kg/m³) against a head of 38 m while its shaft takes 9.1 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 20 L/sH = 38 mPshaft = 9.1 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 120 L/sΔz = 6 mL = 500 m, D = 250 mm, f = 0.02, ΣK = 6

A pump moves 120 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 6 m higher. The pipe is 500 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 120 L/sΔz = 6 mL = 500 mD = 250 mmf = 0.02ΣK = 6
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 450 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 450·(45 − 30)/(30 − 15) = 450 kg/h

Answer

ṁ2 = 450 kg/h
2.Mass balance

Answer: W = 2450 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4900·20/40 = 2450 kg/h

Total balance

W = F − P = 4900 − 2450 = 2450 kg/h

Answer

W = 2450 kg/h
3.Energy balance

Answer: tout = 35.84 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 0.5·3.6·(130 − 70) = 108 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 108/(1·4.18) = 35.84 °C

Answer

tout = 35.84 °C
4.Energy balance

Answer: ṁc = 0.1708 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.1·(150 − 110) = 42 kW

Heat that reaches the water

Qc = (1 − 0.15)·42 = 35.7 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 35.7/(4.18·50) = 0.1708 kg/s

Answer

ṁc = 0.1708 kg/s
5.Ideal gas law

Answer: P = 1699 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 240/16.04 = 14.96 mol
T = 0 + 273.15 = 273.1 K

Pressure

P = nRT/V = 14.96·8.314·273.1/0.02 = 1699 kPa

Answer

P = 1699 kPa
6.Ideal gas law

Answer: V2 = 7.664 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 293.1 K, T2 = 393.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 10·(200/350)·(393.1/293.1) = 7.664 L

Answer

V2 = 7.664 L
7.Stoichiometry

Answer: m = 11.26 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(H2) = 8/2.016 = 3.968 mol
n(O2) = 10/32 = 0.3125 mol

Limiting reactant

3.968/2 = 1.984, 0.3125/1 = 0.3125 → O2

Mass of product

n(H2O) = 0.3125·2 = 0.625 mol
m = 0.625·18.02 = 11.26 g

Answer

m = 11.26 g
8.Stoichiometry

Answer: Y = 54.99 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C6H12O6) = 8/180.16 = 0.0444 mol
m = 0.0444·2/1·46.07 = 4.091 g

Percent yield

Y = 2.25/4.091·100 = 54.99%

Answer

Y = 54.99%
9.Chemical equilibrium

Answer: [HI] = 1.2 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(1 − x)²

Take the square root

3 = 2x/(1 − x) → x = 1·3/(2 + 3) = 0.6 mol/L

Equilibrium concentration

[HI] = 2x = 1.2 mol/L

Answer

[HI] = 1.2 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.1449 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.2 = x²/(0.25 − x) → x² + 0.2·x − 0.05 = 0

Solve the quadratic

x = (−0.2 + √(0.2² + 4·0.05))/2 = 0.1449 mol/L

Equilibrium concentration

[Cl₂] = x = 0.1449 mol/L

Answer

[Cl2] = 0.1449 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 24.09 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.449·(200 − Tf) = 400·4.18·(Tf − 17)

Solve for the final temperature

Tf = (67.35·200 + 1672·17)/(67.35 + 1672) = 24.09 °C

Answer

Tf = 24.09 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2220 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [3·(−393.5) + 4·(−285.8)] − [1·(−103.8) + 5·0] = −2220 kJ

Answer

ΔH° = −2220 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.03279 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 1·30 = 30.5 L/mol
CA = 1/30.5 = 0.03279 mol/L

Answer

CA = 0.03279 mol/L
14.Reaction kinetics

Answer: X = 38.46 %

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Rate constant at the new temperature

T1 = 303.1 K, T2 = 313.1 K
k2 = 0.01·e−(70000/8.314)·(1/313.1 − 1/303.1) = 0.02428 min⁻¹

Conversion

X = 1 − e−0.02428·20 = 1 − 0.6154 = 38.46 %

Answer

X = 38.46 %
15.Reactor sizing (CSTR & PFR)

Answer: CA = 1.774 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 100/100 = 1 min

Outlet concentration

CA = 2·e−0.12·1 = 1.774 mol/L

Answer

CA = 1.774 mol/L

Conversion: X = 11.31%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 96 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 500/25 = 20 min, kτ = 0.2·20 = 4

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 4) = 0.2
C2/CA0 = 1/(1 + kτ)² = 0.04
X = 1 − 0.04 = 96%

Answer

X = 96%
17.Heat exchangers (LMTD)

Answer: A = 23.84 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 150 − 55 = 95 K
ΔT₂ = Th,out − Tc,in = 45 − 30 = 15 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (95 − 15)/ln(95/15) = 43.34 K

Area

A = Q̇/(U·ΔTlm) = 310000/(300·43.34) = 23.84 m²

Answer

A = 23.84 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 95.47 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 2000·6/(1·4180) = 2.871

Outlet temperature

ΔT₂ = ΔT₁·e−2.871 = 80·0.05665 = 4.532 K
Tc,out = 100 − 4.532 = 95.47 °C

Answer

Tc,out = 95.47 °C

Heat transferred: Q̇ = 315.5 kW.

19.Heat conduction

Answer: Ti = 0.7381 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.17·10) = 0.1471 K/W
R2 = L2/(k2A) = (75/1000)/(1.4·10) = 0.005357 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 21/0.1524 = 137.8 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 21 − 137.8·0.1471 = 0.7381 °C

Answer

Ti = 0.7381 °C
20.Heat conduction

Answer: U = 0.8273 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·6) = 0.02778 K/W
R1 = L1/(k1A) = (200/1000)/(0.72·6) = 0.0463 K/W
R2 = L2/(k2A) = (25/1000)/(0.035·6) = 0.119 K/W
Ro = 1/(hoA) = 1/(20·6) = 0.008333 K/W
ΣR = 0.2015 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(6·0.2015) = 0.8273 W/(m²·K)

Answer

U = 0.8273 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 137.9 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.075²/4 = 0.004418 m²
V = Q/A = 0.015/0.004418 = 3.395 m/s

Velocity head

V²/(2g) = 3.395²/(2·9.81) = 0.5876 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.022·(800/0.075)·3.395²/(2·9.81) = 137.9 m

Answer

hf = 137.9 m
22.Pipe friction & head loss

Answer: Δz = 2.574 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.06/0.04909 = 1.222 m/s
V²/(2g) = 0.07615 m

Loss coefficients

f·L/D = 0.022·300/0.25 = 26.4
ΣK = 0.5 + 3·0.3 + 5 + 1.0 = 7.4

Total head loss

hf = 26.4·0.07615 = 2.01 m
hm = 7.4·0.07615 = 0.5635 m
Δz = hf + hm = 2.574 m

Answer

Δz = 2.574 m
23.Pumps & pump power

Answer: η = 81.93 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.02·38 = 7.456 kW

Efficiency

η = Ph/Pshaft = 7.456/9.1 = 81.93%

Answer

η = 81.93%
24.Pumps & pump power

Answer: H = 20.01 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.12/0.04909 = 2.445 m/s
V²/(2g) = 0.3046 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (40 + 6)·0.3046 = 14.01 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 6 + 14.01 = 20.01 m

Answer

H = 20.01 m

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