Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% NaOH? Find ṁ2.
An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.
Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot glycol mix heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
What volume V does 270 g of He occupy at 450 kPa and 20 °C? Treat it as an ideal gas.
Find the density ρ of N₂ at 300 kPa and 70 °C, treating it as an ideal gas.
8 g of Fe2O3 and 10 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of CO2 can form?
In the reaction N2 + 3H2 → 2NH3, 20 g of N2 reacts completely (the other reactants are in excess) and 15.07 g of NH3 is collected. Find the percent yield Y.
0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [HI].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.04 at the reaction temperature. A container starts with 0.25 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].
A 100 g block of copper (c = 0.385 J/(g·°C)) at 120 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find the heat q released when 20 g of C2H5OH (M = 46.07 g/mol) burns completely: C2H5OH + 3O₂ → 2CO₂ + 3H₂O(l). Give q as a positive number.
A reaction with rate law −rA = k·CA² has k = 0.05 L/(mol·min) and starts at 1 mol/L. Find the concentration CA after 15 min.
A first-order reaction has k = 0.01 min⁻¹ at 30 °C and an activation energy of 80 kJ/mol. The batch reactor is now run at 50 °C for 45 min. Find the conversion X reached.
A first-order liquid-phase reaction must reach 85% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.
A first-order liquid-phase reaction (k = 0.1 min⁻¹) runs in a 150 L plug-flow reactor (PFR) fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.
A counter-flow heat exchanger transfers 340 kW. The hot fluid cools from 80 to 55 °C and the cold fluid heats from 15 to 45 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.
Hot oil (0.5 kg/s, cp = 2.5 kJ/(kg·K)) cools from 90 to 50 °C in a counter-flow exchanger. It heats 1.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 15 °C. With U = 1000 W/(m²·K), find the heat transfer area A needed.
A wall is made of 50 mm of gypsum board and 75 mm of expanded polystyrene, with an area of 12 m². The outer faces are at 24 °C and -2 °C. Find the heat flow Q̇ through the wall.
A wall of 100 mm glass and 150 mm wood separates a room at 22 °C from outside air at 5 °C. The convection coefficients are 8 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 8 m². Find the heat loss Q̇ through the wall.
Water flows at 80 L/s through a pipe 800 m long with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.
Two open reservoirs are joined by a pipe 400 m long with an inside diameter of 300 mm and a Darcy friction factor f = 0.015. The water surface of the upper reservoir is 20 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 10) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.
In a test, a pump delivers 80 L/s of water (ρ = 1000 kg/m³) against a head of 40 m while its shaft takes 41.9 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.
A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 6 m higher. The pipe is 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 82%. Find the shaft power Pshaft in kW.
Answer: ṁ2 = 360 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: W = 580 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 46.89 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 4.872 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: V = 365.3 L
Ideal gas law: PV = nRT, with n = m/M.
Answer: ρ = 2.945 kg/m³
Ideal gas density: ρ = PM/(RT).
Answer: m = 6.614 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 61.99 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [HI] = 0.6288 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [PCl5] = 0.168 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 26.31 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: q = 593.3 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: CA = 0.5714 mol/L
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: X = 95.96 %
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: VCSTR/VPFR = 2.987
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
The gap grows quickly at high conversion.
Answer: X = 31.27 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 6.053 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: A = 1.014 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: Q̇ = 128 W
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Q̇ = 118.8 W
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: hf = 12.13 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: Q = 244.9 L/s
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.
Answer: η = 74.92 %
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: Pshaft = 8.633 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
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