FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1900 kg/h · 15% NaOHStream 2ṁ₂ = ? · 50% NaOHProduct25% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% NaOH? Find ṁ2.

ṁ1 = 900 kg/hx1 = 15 %x2 = 50 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F800 kg/h · 11% saltProduct P40% saltVapour W (pure water)W = ? kg/h

An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 800 kg/hxF = 11 %xP = 40 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 140 °C110 °Cwater · 25 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 110 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 180 °C70 °Cwater · 25 °C60 °C · ṁ = ?10% lost

Hot glycol mix heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 3.6 kJ/(kg·K)Th: 180 → 70 °Ct: 25 → 60 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
270 g of HeP = 450 kPaT = 20 °CV = ?

What volume V does 270 g of He occupy at 450 kPa and 20 °C? Treat it as an ideal gas.

m = 270 gM = 4.003 g/molP = 450 kPaT = 20 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
N₂, M = 28.01 g/molP = 300 kPaT = 70 °Cρ = ?

Find the density ρ of N₂ at 300 kPa and 70 °C, treating it as an ideal gas.

M = 28.01 g/molP = 300 kPaT = 70 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 3/ν× M(CO2​)

8 g of Fe2O3 and 10 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of CO2 can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(N2​)n(N2​)n(NH3​)m(NH3​)÷ M(N2​)× 2/1× M(NH3​)

In the reaction N2 + 3H2 → 2NH3, 20 g of N2 reacts completely (the other reactants are in excess) and 15.07 g of NH3 is collected. Find the percent yield Y.

M(N2) = 28.02 g/molM(NH3) = 17.03 g/molactual: 15.07 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 54
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.2500C−x+x+xE0.25 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.04 at the reaction temperature. A container starts with 0.25 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.25 mol/LKc = 0.04
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 100 gT = 120 °Cc = 0.385 J/(g·°C)Waterm = 200 gT = 22 °Cc = 4.18 J/(g·°C)

A 100 g block of copper (c = 0.385 J/(g·°C)) at 120 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 100 gcmetal = 0.385 J/(g·°C)Tmetal = 120 °Cmwater = 200 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H20 g C2​H5​OHC2​H5​OH + 3O₂reactants2CO₂ + 3H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 20 g of C2H5OH (M = 46.07 g/mol) burns completely: C2H5OH + 3O₂ → 2CO₂ + 3H₂O(l). Give q as a positive number.

ΔH°f(C2H5OH) = −277.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)15 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.05 L/(mol·min) and starts at 1 mol/L. Find the concentration CA after 15 min.

k = 0.05 L/(mol·min)CA0 = 1 mol/Lt = 15 min
CA = mol/L
14.Reaction kineticsHard
t (min)X (%)45 minX = ?

A first-order reaction has k = 0.01 min⁻¹ at 30 °C and an activation energy of 80 kJ/mol. The batch reactor is now run at 50 °C for 45 min. Find the conversion X reached.

k1 = 0.01 min⁻¹T1 = 30 °CEa = 80 kJ/molT2 = 50 °Ct = 45 minR = 8.314 J/(mol·K)
X = %
15.Reactor sizing (CSTR & PFR)Medium
QX = 85%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 85% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 85%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
Q = 40 L/minX = ?V = 150 L

A first-order liquid-phase reaction (k = 0.1 min⁻¹) runs in a 150 L plug-flow reactor (PFR) fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 150 LQ = 40 L/mink = 0.1 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT80 °C55 °C45 °C15 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 340 kW. The hot fluid cools from 80 to 55 °C and the cold fluid heats from 15 to 45 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 340 kWU = 1500 W/(m²·K)Th: 80 → 55 °CTc: 15 → 45 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT90 °C50 °C22.97 °C15 °CΔT₁ΔT₂counter-flow

Hot oil (0.5 kg/s, cp = 2.5 kJ/(kg·K)) cools from 90 to 50 °C in a counter-flow exchanger. It heats 1.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 15 °C. With U = 1000 W/(m²·K), find the heat transfer area A needed.

ṁh = 0.5 kg/scp,h = 2.5 kJ/(kg·K)Th: 90 → 50 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 15 °CU = 1000 W/(m²·K)
A = m²
19.Heat conductionMedium
Gypsum board, k = 0.1750 mmExpanded polystyrene, k = 0.03575 mm24 °C-2 °CQ̇ = ?

A wall is made of 50 mm of gypsum board and 75 mm of expanded polystyrene, with an area of 12 m². The outer faces are at 24 °C and -2 °C. Find the heat flow Q̇ through the wall.

L1 = 50 mm, k1 = 0.17 W/(m·K)L2 = 75 mm, k2 = 0.035 W/(m·K)A = 12 m²T1 = 24 °CT3 = -2 °C
Q̇ = W
20.Heat conductionHard
Glass, k = 0.96100 mmWood, k = 0.17150 mmroom 22 °Coutside 5 °CQ̇ = ?

A wall of 100 mm glass and 150 mm wood separates a room at 22 °C from outside air at 5 °C. The convection coefficients are 8 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 8 m². Find the heat loss Q̇ through the wall.

L1 = 100 mm, k1 = 0.96 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 8 m²hi = 8 W/(m²·K)ho = 30 W/(m²·K)Troom = 22 °CTout = 5 °C
Q̇ = W
21.Pipe friction & head lossMedium
Q = 80 L/sD = 250 mmL = 800 mf = 0.028

Water flows at 80 L/s through a pipe 800 m long with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.

Q = 80 L/sL = 800 mD = 250 mmf = 0.028g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10Δz = 20 mL = 400 m, D = 300 mm, f = 0.0154× bend (K = 0.3)

Two open reservoirs are joined by a pipe 400 m long with an inside diameter of 300 mm and a Darcy friction factor f = 0.015. The water surface of the upper reservoir is 20 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 10) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 20 mL = 400 mD = 300 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 10Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 80 L/sH = 40 m

In a test, a pump delivers 80 L/s of water (ρ = 1000 kg/m³) against a head of 40 m while its shaft takes 41.9 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 80 L/sH = 40 mPshaft = 41.9 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 50 L/sΔz = 6 mL = 100 m, D = 150 mm, f = 0.022, ΣK = 6

A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 6 m higher. The pipe is 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 82%. Find the shaft power Pshaft in kW.

Q = 50 L/sΔz = 6 mL = 100 mD = 150 mmf = 0.022ΣK = 6η = 82%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 360 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 900·(15 − 25)/(25 − 50) = 360 kg/h

Answer

ṁ2 = 360 kg/h
2.Mass balance

Answer: W = 580 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 800·11/40 = 220 kg/h

Total balance

W = F − P = 800 − 220 = 580 kg/h

Answer

W = 580 kg/h
3.Energy balance

Answer: tout = 46.89 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·2.44·(140 − 110) = 183 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 183/(2·4.18) = 46.89 °C

Answer

tout = 46.89 °C
4.Energy balance

Answer: ṁc = 4.872 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·3.6·(180 − 70) = 792 kW

Heat that reaches the water

Qc = (1 − 0.1)·792 = 712.8 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 712.8/(4.18·35) = 4.872 kg/s

Answer

ṁc = 4.872 kg/s
5.Ideal gas law

Answer: V = 365.3 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 270/4.003 = 67.45 mol
T = 20 + 273.15 = 293.1 K

Volume

V = nRT/P = 67.45·8.314·293.1/450 = 365.3 L

Answer

V = 365.3 L
6.Ideal gas law

Answer: ρ = 2.945 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 70 + 273.15 = 343.1 K

Density

ρ = 300·28.01/(8.314·343.1) = 2.945 kg/m³

Answer

ρ = 2.945 kg/m³
7.Stoichiometry

Answer: m = 6.614 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 8/159.69 = 0.0501 mol
n(CO) = 10/28.01 = 0.357 mol

Limiting reactant

0.0501/1 = 0.0501, 0.357/3 = 0.119 → Fe2O3

Mass of product

n(CO2) = 0.0501·3 = 0.1503 mol
m = 0.1503·44.01 = 6.614 g

Answer

m = 6.614 g
8.Stoichiometry

Answer: Y = 61.99 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(N2) = 20/28.02 = 0.7138 mol
m = 0.7138·2/1·17.03 = 24.31 g

Percent yield

Y = 15.07/24.31·100 = 61.99%

Answer

Y = 61.99%
9.Chemical equilibrium

Answer: [HI] = 0.6288 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

54 = (2x)²/(0.4 − x)²

Take the square root

7.348 = 2x/(0.4 − x) → x = 0.4·7.348/(2 + 7.348) = 0.3144 mol/L

Equilibrium concentration

[HI] = 2x = 0.6288 mol/L

Answer

[HI] = 0.6288 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.168 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.04 = x²/(0.25 − x) → x² + 0.04·x − 0.01 = 0

Solve the quadratic

x = (−0.04 + √(0.04² + 4·0.01))/2 = 0.08198 mol/L

Equilibrium concentration

[PCl₅] = 0.25 − 0.08198 = 0.168 mol/L

Answer

[PCl5] = 0.168 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 26.31 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

100·0.385·(120 − Tf) = 200·4.18·(Tf − 22)

Solve for the final temperature

Tf = (38.5·120 + 836·22)/(38.5 + 836) = 26.31 °C

Answer

Tf = 26.31 °C
12.Calorimetry & enthalpy

Answer: q = 593.3 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 3·(−285.8)] − [1·(−277.7) + 3·0] = −1367 kJ

Heat for the given mass

n = 20/46.07 = 0.4341 mol
q = n·|ΔH°/1| = 0.4341·1367 = 593.3 kJ

Answer

q = 593.3 kJ
13.Reaction kinetics

Answer: CA = 0.5714 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 1 + 0.05·15 = 1.75 L/mol
CA = 1/1.75 = 0.5714 mol/L

Answer

CA = 0.5714 mol/L
14.Reaction kinetics

Answer: X = 95.96 %

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Rate constant at the new temperature

T1 = 303.1 K, T2 = 323.1 K
k2 = 0.01·e−(80000/8.314)·(1/323.1 − 1/303.1) = 0.07131 min⁻¹

Conversion

X = 1 − e−0.07131·45 = 1 − 0.04039 = 95.96 %

Answer

X = 95.96 %
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 2.987

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.85/0.15 = 5.667
PFR: k·τ = ln(1/(1 − X)) = ln(6.667) = 1.897

Ratio of volumes

VCSTR/VPFR = 5.667/1.897 = 2.987

Answer

VCSTR/VPFR = 2.987

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 31.27 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/40 = 3.75 min, kτ = 0.1·3.75 = 0.375

Conversion

X = 1 − e−kτ = 1 − e−0.375 = 31.27%

Answer

X = 31.27%
17.Heat exchangers (LMTD)

Answer: A = 6.053 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 80 − 45 = 35 K
ΔT₂ = Th,out − Tc,in = 55 − 15 = 40 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (35 − 40)/ln(35/40) = 37.44 K

Area

A = Q̇/(U·ΔTlm) = 340000/(1500·37.44) = 6.053 m²

Answer

A = 6.053 m²
18.Heat exchangers (LMTD)

Answer: A = 1.014 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 0.5·2.5·40 = 50 kW
Tc,out = 15 + 50/(1.5·4.18) = 22.97 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 90 − 22.97 = 67.03 K
ΔT₂ = Th,out − Tc,in = 50 − 15 = 35 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (67.03 − 35)/ln(67.03/35) = 49.29 K

Area

A = Q̇/(U·ΔTlm) = 50000/(1000·49.29) = 1.014 m²

Answer

A = 1.014 m²
19.Heat conduction

Answer: Q̇ = 128 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(0.17·12) = 0.02451 K/W
R2 = L2/(k2A) = (75/1000)/(0.035·12) = 0.1786 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 26/0.2031 = 128 W

Answer

Q̇ = 128 W
20.Heat conduction

Answer: Q̇ = 118.8 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·8) = 0.01563 K/W
R1 = L1/(k1A) = (100/1000)/(0.96·8) = 0.01302 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·8) = 0.1103 K/W
Ro = 1/(hoA) = 1/(30·8) = 0.004167 K/W
ΣR = 0.1431 K/W

Heat loss

Q̇ = (22 − (5))/0.1431 = 118.8 W

Answer

Q̇ = 118.8 W
21.Pipe friction & head loss

Answer: hf = 12.13 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.25²/4 = 0.04909 m²
V = Q/A = 0.08/0.04909 = 1.63 m/s

Velocity head

V²/(2g) = 1.63²/(2·9.81) = 0.1354 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.028·(800/0.25)·1.63²/(2·9.81) = 12.13 m

Answer

hf = 12.13 m
22.Pipe friction & head loss

Answer: Q = 244.9 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.015·400/0.3 = 20
ΣK = 0.5 + 4·0.3 + 10 + 1.0 = 12.7

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

20 = (20 + 12.7)·V²/(2·9.81)
V = √(2·9.81·20/32.7) = 3.464 m/s

Flow rate

Q = V·π·D²/4 = 3.464·0.07069 = 0.2449 m³/s = 244.9 L/s

Answer

Q = 244.9 L/s
23.Pumps & pump power

Answer: η = 74.92 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.08·40 = 31.39 kW

Efficiency

η = Ph/Pshaft = 31.39/41.9 = 74.92%

Answer

η = 74.92%
24.Pumps & pump power

Answer: Pshaft = 8.633 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.05/0.01767 = 2.829 m/s
V²/(2g) = 0.408 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (14.67 + 6)·0.408 = 8.433 m

Pump head

H = Δz + hL = 6 + 8.433 = 14.43 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.05·14.43/0.82 = 8.633 kW

Answer

Pshaft = 8.633 kW

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