FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1400 kg/h · 40% NaOHStream 2ṁ₂ = ? · 5% NaOHProduct15% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 15% NaOH? Find ṁ2.

ṁ1 = 400 kg/hx1 = 40 %x2 = 5 %x3 = 15 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4600 kg/h · 16% sugarProduct P35% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 4600 kg/hxF = 16 %xP = 35 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 150 °C120 °Cwater · 25 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 150 → 120 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 150 °C70 °Cwater · 25 °C90 °C · ṁ = ?5% lost

Hot light oil heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.1 kJ/(kg·K)Th: 150 → 70 °Ct: 25 → 90 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
140 g of N₂V = 50 LT = 40 °CP = ?

A tank of 50 L contains 140 g of N₂ at 40 °C. Treat it as an ideal gas and find the pressure P.

m = 140 gM = 28.01 g/molV = 50 LT = 40 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
Ar, M = 39.95 g/molP = 650 kPaT = 130 °Cρ = ?

Find the density ρ of Ar at 650 kPa and 130 °C, treating it as an ideal gas.

M = 39.95 g/molP = 650 kPaT = 130 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(MgO)m(MgO)÷ M(X)× 2/ν× M(MgO)

10 g of Mg and 64 g of O2 react according to 2Mg + O2 → 2MgO. What mass m of MgO can form?

M(Mg) = 24.31M(O2) = 32M(MgO) = 40.3 g/mol
m = g
8.StoichiometryHard
m(Na)n(Na)n(NaCl)m(NaCl)÷ M(Na)× 2/2× M(NaCl)

In the reaction 2Na + Cl2 → 2NaCl, 12 g of Na reacts completely (the other reactants are in excess) and 22.88 g of NaCl is collected. Find the percent yield Y.

M(Na) = 22.99 g/molM(NaCl) = 58.44 g/molactual: 22.88 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII110C−x−x+2xE1 − x1 − x2x

1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 64. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 1 mol/LKc = 64
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I1.500C−x+x+xE1.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 1.5 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 1.5 mol/LKc = 0.02
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 50 gT = 110 °Cc = 0.449 J/(g·°C)Waterm = 250 gT = 22 °Cc = 4.18 J/(g·°C)

A 50 g block of iron (c = 0.449 J/(g·°C)) at 110 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 50 gcmetal = 0.449 J/(g·°C)Tmetal = 110 °Cmwater = 250 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H250 g C6​H12​O6​C6​H12​O6​ + 6O₂reactants6CO₂ + 6H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 250 g of C6H12O6 (M = 180.16 g/mol) burns completely: C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l). Give q as a positive number.

ΔH°f(C6H12O6) = −1274 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)2 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.25 L/(mol·min) and starts at 1.5 mol/L. Find the concentration CA after 2 min.

k = 0.25 L/(mol·min)CA0 = 1.5 mol/Lt = 2 min
CA = mol/L
14.Reaction kineticsHard
Tk25 °C0.0545 °C0.631

The rate constant of a reaction is 0.05 min⁻¹ at 25 °C and 0.631 min⁻¹ at 45 °C. Find the activation energy Ea.

k1 = 0.05 min⁻¹T1 = 25 °Ck2 = 0.631 min⁻¹T2 = 45 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
Q = 80 L/minCA0​ = 0.5 mol/LCA​ = ?V = 500 L, k = 0.15 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.15 min⁻¹) runs in a 500 L plug-flow reactor (PFR). The feed enters at 80 L/min with CA0 = 0.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 500 LQ = 80 L/mink = 0.15 min⁻¹CA0 = 0.5 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 2000 LV = 2000 LQ = 80 L/minX = ?

A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in two equal CSTRs in series, each of 2000 L. The feed rate is 80 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 2000 L (×2)Q = 80 L/mink = 0.12 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT105 °C60 °C70 °C10 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 380 kW. The hot fluid cools from 105 to 60 °C and the cold fluid heats from 10 to 70 °C. The overall heat transfer coefficient is 300 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 380 kWU = 300 W/(m²·K)Th: 105 → 60 °CTc: 10 → 70 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT85 °C50 °C58.52 °C20 °CΔT₁ΔT₂counter-flow

Hot oil (1 kg/s, cp = 2.3 kJ/(kg·K)) cools from 85 to 50 °C in a counter-flow exchanger. It heats 0.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 20 °C. With U = 800 W/(m²·K), find the heat transfer area A needed.

ṁh = 1 kg/scp,h = 2.3 kJ/(kg·K)Th: 85 → 50 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 20 °CU = 800 W/(m²·K)
A = m²
19.Heat conductionMedium
Concrete, k = 1.4150 mmGlass, k = 0.9650 mm21 °C-15 °CTi​ = ?Q̇

A wall is made of 150 mm of concrete and 50 mm of glass, with an area of 10 m². The outer faces are at 21 °C and -15 °C. Find the temperature Ti at the interface between the two layers.

L1 = 150 mm, k1 = 1.4 W/(m·K)L2 = 50 mm, k2 = 0.96 W/(m·K)A = 10 m²T1 = 21 °CT3 = -15 °C
Ti = °C
20.Heat conductionHard
Concrete, k = 1.4100 mmGlass, k = 0.96150 mmroom 22 °Coutside -14 °CTs​ = ?Q̇

A wall of 100 mm concrete and 150 mm glass separates a room at 22 °C from outside air at -14 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 15 m². Find the temperature Ts of the inside surface of the wall.

L1 = 100 mm, k1 = 1.4 W/(m·K)L2 = 150 mm, k2 = 0.96 W/(m·K)A = 15 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 22 °CTout = -14 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 1.4 m/sD = 150 mmL = 800 mf = 0.02

Water flows at a mean velocity of 1.4 m/s through a pipe 800 m long with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the friction head loss hf.

V = 1.4 m/sL = 800 mD = 150 mmf = 0.02g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10free outletH = ?L = 150 m, D = 250 mm, f = 0.0184× bend (K = 0.3)

A pipe 150 m long with an inside diameter of 250 mm (Darcy friction factor f = 0.018) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each) and a valve (K = 10). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 100 L/s?

Q = 100 L/sL = 150 mD = 250 mmf = 0.018Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 10
H = m
23.Pumps & pump powerMedium
PQ = 25 L/sH = 52 m

In a test, a pump delivers 25 L/s of water (ρ = 1000 kg/m³) against a head of 52 m while its shaft takes 19.6 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 25 L/sH = 52 mPshaft = 19.6 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
100 kPa (gauge)PQ = 50 L/sΔz = 18 mL = 100 m, D = 150 mm, f = 0.022, ΣK = 6

A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 18 m higher. The pipe is 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 100 kPa. Find the head H the pump must add.

Q = 50 L/sΔz = 18 mL = 100 mD = 150 mmf = 0.022ΣK = 6ptank = 100 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 1000 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 400·(40 − 15)/(15 − 5) = 1000 kg/h

Answer

ṁ2 = 1000 kg/h
2.Mass balance

Answer: W = 2497 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4600·16/35 = 2103 kg/h

Total balance

W = F − P = 4600 − 2103 = 2497 kg/h

Answer

W = 2497 kg/h
3.Energy balance

Answer: tout = 100.4 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·2.1·(150 − 120) = 157.5 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 157.5/(0.5·4.18) = 100.4 °C

Answer

tout = 100.4 °C
4.Energy balance

Answer: ṁc = 1.175 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.1·(150 − 70) = 336 kW

Heat that reaches the water

Qc = (1 − 0.05)·336 = 319.2 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 319.2/(4.18·65) = 1.175 kg/s

Answer

ṁc = 1.175 kg/s
5.Ideal gas law

Answer: P = 260.3 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 140/28.01 = 4.998 mol
T = 40 + 273.15 = 313.1 K

Pressure

P = nRT/V = 4.998·8.314·313.1/0.05 = 260.3 kPa

Answer

P = 260.3 kPa
6.Ideal gas law

Answer: ρ = 7.747 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 130 + 273.15 = 403.1 K

Density

ρ = 650·39.95/(8.314·403.1) = 7.747 kg/m³

Answer

ρ = 7.747 kg/m³
7.Stoichiometry

Answer: m = 16.58 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Mg) = 10/24.31 = 0.4114 mol
n(O2) = 64/32 = 2 mol

Limiting reactant

0.4114/2 = 0.2057, 2/1 = 2 → Mg

Mass of product

n(MgO) = 0.2057·2 = 0.4114 mol
m = 0.4114·40.3 = 16.58 g

Answer

m = 16.58 g
8.Stoichiometry

Answer: Y = 75.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Na) = 12/22.99 = 0.522 mol
m = 0.522·2/2·58.44 = 30.5 g

Percent yield

Y = 22.88/30.5·100 = 75.01%

Answer

Y = 75.01%
9.Chemical equilibrium

Answer: [H2] = 0.2 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

64 = (2x)²/(1 − x)²

Take the square root

8 = 2x/(1 − x) → x = 1·8/(2 + 8) = 0.8 mol/L

Equilibrium concentration

[H₂] = 1 − x = 0.2 mol/L

Answer

[H2] = 0.2 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 1.337 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.02 = x²/(1.5 − x) → x² + 0.02·x − 0.03 = 0

Solve the quadratic

x = (−0.02 + √(0.02² + 4·0.03))/2 = 0.1635 mol/L

Equilibrium concentration

[PCl₅] = 1.5 − 0.1635 = 1.337 mol/L

Answer

[PCl5] = 1.337 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 23.85 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

50·0.449·(110 − Tf) = 250·4.18·(Tf − 22)

Solve for the final temperature

Tf = (22.45·110 + 1045·22)/(22.45 + 1045) = 23.85 °C

Answer

Tf = 23.85 °C
12.Calorimetry & enthalpy

Answer: q = 3888 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [6·(−393.5) + 6·(−285.8)] − [1·(−1274) + 6·0] = −2802 kJ

Heat for the given mass

n = 250/180.16 = 1.388 mol
q = n·|ΔH°/1| = 1.388·2802 = 3888 kJ

Answer

q = 3888 kJ
13.Reaction kinetics

Answer: CA = 0.8571 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.6667 + 0.25·2 = 1.167 L/mol
CA = 1/1.167 = 0.8571 mol/L

Answer

CA = 0.8571 mol/L
14.Reaction kinetics

Answer: Ea = 99.97 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 298.1 K, T2 = 318.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·2.535/(-2.108e-4) = 99971 J/mol
Ea = 99.97 kJ/mol

Answer

Ea = 99.97 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.1958 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 500/80 = 6.25 min

Outlet concentration

CA = 0.5·e−0.15·6.25 = 0.1958 mol/L

Answer

CA = 0.1958 mol/L

Conversion: X = 60.84%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 93.75 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 2000/80 = 25 min, kτ = 0.12·25 = 3

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 3) = 0.25
C2/CA0 = 1/(1 + kτ)² = 0.0625
X = 1 − 0.0625 = 93.75%

Answer

X = 93.75%
17.Heat exchangers (LMTD)

Answer: A = 30.12 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 105 − 70 = 35 K
ΔT₂ = Th,out − Tc,in = 60 − 10 = 50 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (35 − 50)/ln(35/50) = 42.06 K

Area

A = Q̇/(U·ΔTlm) = 380000/(300·42.06) = 30.12 m²

Answer

A = 30.12 m²
18.Heat exchangers (LMTD)

Answer: A = 3.568 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1·2.3·35 = 80.5 kW
Tc,out = 20 + 80.5/(0.5·4.18) = 58.52 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 85 − 58.52 = 26.48 K
ΔT₂ = Th,out − Tc,in = 50 − 20 = 30 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (26.48 − 30)/ln(26.48/30) = 28.21 K

Area

A = Q̇/(U·ΔTlm) = 80500/(800·28.21) = 3.568 m²

Answer

A = 3.568 m²
19.Heat conduction

Answer: Ti = −3.224 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(1.4·10) = 0.01071 K/W
R2 = L2/(k2A) = (50/1000)/(0.96·10) = 0.005208 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 36/0.01592 = 2261 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 21 − 2261·0.01071 = −3.224 °C

Answer

Ti = −3.224 °C
20.Heat conduction

Answer: Ts = 12.47 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·15) = 0.006667 K/W
R1 = L1/(k1A) = (100/1000)/(1.4·15) = 0.004762 K/W
R2 = L2/(k2A) = (150/1000)/(0.96·15) = 0.01042 K/W
Ro = 1/(hoA) = 1/(20·15) = 0.003333 K/W
ΣR = 0.02518 K/W

Heat loss

Q̇ = (22 − (-14))/0.02518 = 1430 W
Ts = Troom − Q̇·Ri = 22 − 1430·0.006667 = 12.47 °C

Answer

Ts = 12.47 °C
21.Pipe friction & head loss

Answer: hf = 10.66 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 1.4²/(2·9.81) = 0.0999 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.02·(800/0.15)·1.4²/(2·9.81) = 10.66 m

Answer

hf = 10.66 m
22.Pipe friction & head loss

Answer: H = 4.971 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.1/0.04909 = 2.037 m/s
V²/(2g) = 0.2115 m

Loss coefficients

f·L/D = 0.018·150/0.25 = 10.8
ΣK = 0.5 + 4·0.3 + 10 = 11.7

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 10.8 + 11.7)·0.2115 = 4.971 m

Answer

H = 4.971 m
23.Pumps & pump power

Answer: η = 65.07 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.025·52 = 12.75 kW

Efficiency

η = Ph/Pshaft = 12.75/19.6 = 65.07%

Answer

η = 65.07%
24.Pumps & pump power

Answer: H = 36.63 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.05/0.01767 = 2.829 m/s
V²/(2g) = 0.408 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (14.67 + 6)·0.408 = 8.433 m

Pressure head

p/(ρ·g) = 100000/(1000·9.81) = 10.19 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 18 + 10.19 + 8.433 = 36.63 m

Answer

H = 36.63 m

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