FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 11000 kg/h · 30% sugarStream 2ṁ₂ = ? · 5% sugarProduct15% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 15% sugar? Find ṁ2.

ṁ1 = 1000 kg/hx1 = 30 %x2 = 5 %x3 = 15 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2000 kg/h · 7% saltProduct PP = ? · 50%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 2000 kg/hxF = 7 %xP = 50 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 150 °C120 °Cwater · 30 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 150 → 120 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 140 °C60 °Cwater · 30 °C50 °C · ṁ = ?5% lost

Hot ethanol heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 60 °Ct: 30 → 50 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
490 g of CO₂P = 700 kPaT = 0 °CV = ?

What volume V does 490 g of CO₂ occupy at 700 kPa and 0 °C? Treat it as an ideal gas.

m = 490 gM = 44.01 g/molP = 700 kPaT = 0 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
Ar, M = 39.95 g/molP = 650 kPaT = 40 °Cρ = ?

Find the density ρ of Ar at 650 kPa and 40 °C, treating it as an ideal gas.

M = 39.95 g/molP = 650 kPaT = 40 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(NaCl)m(NaCl)÷ M(X)× 2/ν× M(NaCl)

6 g of Na and 80 g of Cl2 react according to 2Na + Cl2 → 2NaCl. What mass m of NaCl can form?

M(Na) = 22.99M(Cl2) = 70.9M(NaCl) = 58.44 g/mol
m = g
8.StoichiometryHard
m(Fe2​O3​)n(Fe2​O3​)n(CO2​)m(CO2​)÷ M(Fe2​O3​)× 3/1× M(CO2​)

In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 24 g of Fe2O3 reacts completely (the other reactants are in excess) and 18.06 g of CO2 is collected. Find the percent yield Y.

M(Fe2O3) = 159.69 g/molM(CO2) = 44.01 g/molactual: 18.06 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.80.80C−x−x+2xE0.8 − x0.8 − x2x

0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.8 mol/LKc = 9
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.100C−x+x+xE0.1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.05 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.1 mol/LKc = 0.05
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 200 gT = 170 °Cc = 0.449 J/(g·°C)Waterm = 300 gT = 24 °Cc = 4.18 J/(g·°C)

A 200 g block of iron (c = 0.449 J/(g·°C)) at 170 °C is dropped into 300 g of water (c = 4.18 J/(g·°C)) at 24 °C in an insulated cup. Find the final temperature Tf.

mmetal = 200 gcmetal = 0.449 J/(g·°C)Tmetal = 170 °Cmwater = 300 gTwater = 24 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H250 g C3​H8​C3​H8​ + 5O₂reactants3CO₂ + 4H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 250 g of C3H8 (M = 44.1 g/mol) burns completely: C3H8 + 5O₂ → 3CO₂ + 4H₂O(l). Give q as a positive number.

ΔH°f(C3H8) = −103.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)15 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.4 L/(mol·min) and starts at 0.5 mol/L. Find the concentration CA after 15 min.

k = 0.4 L/(mol·min)CA0 = 0.5 mol/Lt = 15 min
CA = mol/L
14.Reaction kineticsHard
Tk40 °C0.160 °C0.633

The rate constant of a reaction is 0.1 min⁻¹ at 40 °C and 0.633 min⁻¹ at 60 °C. Find the activation energy Ea.

k1 = 0.1 min⁻¹T1 = 40 °Ck2 = 0.633 min⁻¹T2 = 60 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
Q = 10 L/minX = 95%V = ?, k = 0.08 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.08 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 10 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 95% conversion of A.

Q = 10 L/mink = 0.08 min⁻¹X = 95%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 1000 LV = 1000 LQ = 100 L/minX = ?

A first-order liquid-phase reaction (k = 0.3 min⁻¹) runs in two equal CSTRs in series, each of 1000 L. The feed rate is 100 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 1000 L (×2)Q = 100 L/mink = 0.3 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT115 °C80 °C75 °C30 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 370 kW. The hot fluid cools from 115 to 80 °C and the cold fluid heats from 30 to 75 °C. The overall heat transfer coefficient is 200 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 370 kWU = 200 W/(m²·K)Th: 115 → 80 °CTc: 30 → 75 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT120 °C15 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 120 °C on the outside of the tubes of a condenser with a heat transfer area of 3 m² and U = 2000 W/(m²·K). Cooling water (3 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 15 °C. Find the water outlet temperature Tc,out.

Ts = 120 °CA = 3 m²U = 2000 W/(m²·K)ṁ = 3 kg/scp = 4.18 kJ/(kg·K)Tc,in = 15 °C
Tc,out = °C
19.Heat conductionMedium
Gypsum board, k = 0.17100 mmMineral wool, k = 0.04150 mm20 °C7 °CTi​ = ?Q̇

A wall is made of 100 mm of gypsum board and 150 mm of mineral wool, with an area of 10 m². The outer faces are at 20 °C and 7 °C. Find the temperature Ti at the interface between the two layers.

L1 = 100 mm, k1 = 0.17 W/(m·K)L2 = 150 mm, k2 = 0.04 W/(m·K)A = 10 m²T1 = 20 °CT3 = 7 °C
Ti = °C
20.Heat conductionHard
Wood, k = 0.17250 mmGlass, k = 0.9675 mmroom 20 °Coutside -5 °CTs​ = ?Q̇

A wall of 250 mm wood and 75 mm glass separates a room at 20 °C from outside air at -5 °C. The convection coefficients are 6 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 12 m². Find the temperature Ts of the inside surface of the wall.

L1 = 250 mm, k1 = 0.17 W/(m·K)L2 = 75 mm, k2 = 0.96 W/(m·K)A = 12 m²hi = 6 W/(m²·K)ho = 25 W/(m²·K)Troom = 20 °CTout = -5 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 1.9 m/sD = 75 mmL = 800 mf = 0.015

Water (ρ = 1000 kg/m³) flows at 1.9 m/s through a horizontal pipe, 800 m long, with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 1.9 m/sL = 800 mD = 75 mmf = 0.015ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 2Δz = ?L = 150 m, D = 150 mm, f = 0.0152× bend (K = 0.3)

Two open reservoirs are joined by a pipe 150 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.015. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 60 L/s?

Q = 60 L/sL = 150 mD = 150 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 80 L/sH = 44 m

A pump with an efficiency of 82% delivers 80 L/s of water (ρ = 1000 kg/m³) against a head of 44 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 80 L/sH = 44 mη = 82%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 120 L/sΔz = 10 mL = 600 m, D = 250 mm, f = 0.018, ΣK = 8

A pump moves 120 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 10 m higher. The pipe is 600 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 80%. Find the shaft power Pshaft in kW.

Q = 120 L/sΔz = 10 mL = 600 mD = 250 mmf = 0.018ΣK = 8η = 80%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 1500 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 1000·(30 − 15)/(15 − 5) = 1500 kg/h

Answer

ṁ2 = 1500 kg/h
2.Mass balance

Answer: P = 280 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2000·7/50 = 280 kg/h

Answer

P = 280 kg/h
3.Energy balance

Answer: tout = 32.92 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 0.5·2.44·(150 − 120) = 36.6 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 36.6/(3·4.18) = 32.92 °C

Answer

tout = 32.92 °C
4.Energy balance

Answer: ṁc = 2.218 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1·2.44·(140 − 60) = 195.2 kW

Heat that reaches the water

Qc = (1 − 0.05)·195.2 = 185.4 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 185.4/(4.18·20) = 2.218 kg/s

Answer

ṁc = 2.218 kg/s
5.Ideal gas law

Answer: V = 36.12 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 490/44.01 = 11.13 mol
T = 0 + 273.15 = 273.1 K

Volume

V = nRT/P = 11.13·8.314·273.1/700 = 36.12 L

Answer

V = 36.12 L
6.Ideal gas law

Answer: ρ = 9.974 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 40 + 273.15 = 313.1 K

Density

ρ = 650·39.95/(8.314·313.1) = 9.974 kg/m³

Answer

ρ = 9.974 kg/m³
7.Stoichiometry

Answer: m = 15.25 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Na) = 6/22.99 = 0.261 mol
n(Cl2) = 80/70.9 = 1.128 mol

Limiting reactant

0.261/2 = 0.1305, 1.128/1 = 1.128 → Na

Mass of product

n(NaCl) = 0.1305·2 = 0.261 mol
m = 0.261·58.44 = 15.25 g

Answer

m = 15.25 g
8.Stoichiometry

Answer: Y = 91.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Fe2O3) = 24/159.69 = 0.1503 mol
m = 0.1503·3/1·44.01 = 19.84 g

Percent yield

Y = 18.06/19.84·100 = 91.01%

Answer

Y = 91.01%
9.Chemical equilibrium

Answer: [H2] = 0.32 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(0.8 − x)²

Take the square root

3 = 2x/(0.8 − x) → x = 0.8·3/(2 + 3) = 0.48 mol/L

Equilibrium concentration

[H₂] = 0.8 − x = 0.32 mol/L

Answer

[H2] = 0.32 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.05 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.05 = x²/(0.1 − x) → x² + 0.05·x − 0.005 = 0

Solve the quadratic

x = (−0.05 + √(0.05² + 4·0.005))/2 = 0.05 mol/L

Equilibrium concentration

[Cl₂] = x = 0.05 mol/L

Answer

[Cl2] = 0.05 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 33.76 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

200·0.449·(170 − Tf) = 300·4.18·(Tf − 24)

Solve for the final temperature

Tf = (89.8·170 + 1254·24)/(89.8 + 1254) = 33.76 °C

Answer

Tf = 33.76 °C
12.Calorimetry & enthalpy

Answer: q = 12584 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [3·(−393.5) + 4·(−285.8)] − [1·(−103.8) + 5·0] = −2220 kJ

Heat for the given mass

n = 250/44.1 = 5.669 mol
q = n·|ΔH°/1| = 5.669·2220 = 12584 kJ

Answer

q = 12584 kJ
13.Reaction kinetics

Answer: CA = 0.125 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 2 + 0.4·15 = 8 L/mol
CA = 1/8 = 0.125 mol/L

Answer

CA = 0.125 mol/L
14.Reaction kinetics

Answer: Ea = 80.03 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 313.1 K, T2 = 333.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·1.845/(-1.917e-4) = 80028 J/mol
Ea = 80.03 kJ/mol

Answer

Ea = 80.03 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: V = 374.5 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.95))/0.08 = 2.996/0.08 = 37.45 min

Volume

V = Q·τ = 10·37.45 = 374.5 L

Answer

V = 374.5 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 93.75 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 1000/100 = 10 min, kτ = 0.3·10 = 3

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 3) = 0.25
C2/CA0 = 1/(1 + kτ)² = 0.0625
X = 1 − 0.0625 = 93.75%

Answer

X = 93.75%
17.Heat exchangers (LMTD)

Answer: A = 41.28 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 115 − 75 = 40 K
ΔT₂ = Th,out − Tc,in = 80 − 30 = 50 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (40 − 50)/ln(40/50) = 44.81 K

Area

A = Q̇/(U·ΔTlm) = 370000/(200·44.81) = 41.28 m²

Answer

A = 41.28 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 54.93 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 2000·3/(3·4180) = 0.4785

Outlet temperature

ΔT₂ = ΔT₁·e−0.4785 = 105·0.6197 = 65.07 K
Tc,out = 120 − 65.07 = 54.93 °C

Answer

Tc,out = 54.93 °C

Heat transferred: Q̇ = 500.7 kW.

19.Heat conduction

Answer: Ti = 18.24 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.17·10) = 0.05882 K/W
R2 = L2/(k2A) = (150/1000)/(0.04·10) = 0.375 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 13/0.4338 = 29.97 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 20 − 29.97·0.05882 = 18.24 °C

Answer

Ti = 18.24 °C
20.Heat conduction

Answer: Ts = 17.63 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·12) = 0.01389 K/W
R1 = L1/(k1A) = (250/1000)/(0.17·12) = 0.1225 K/W
R2 = L2/(k2A) = (75/1000)/(0.96·12) = 0.00651 K/W
Ro = 1/(hoA) = 1/(25·12) = 0.003333 K/W
ΣR = 0.1463 K/W

Heat loss

Q̇ = (20 − (-5))/0.1463 = 170.9 W
Ts = Troom − Q̇·Ri = 20 − 170.9·0.01389 = 17.63 °C

Answer

Ts = 17.63 °C
21.Pipe friction & head loss

Answer: Δp = 288.8 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.015·(800/0.075)·1.9²/(2·9.81) = 29.44 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·29.44 = 288800 Pa = 288.8 kPa

Answer

Δp = 288.8 kPa
22.Pipe friction & head loss

Answer: Δz = 11.22 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.06/0.01767 = 3.395 m/s
V²/(2g) = 0.5876 m

Loss coefficients

f·L/D = 0.015·150/0.15 = 15
ΣK = 0.5 + 2·0.3 + 2 + 1.0 = 4.1

Total head loss

hf = 15·0.5876 = 8.814 m
hm = 4.1·0.5876 = 2.409 m
Δz = hf + hm = 11.22 m

Answer

Δz = 11.22 m
23.Pumps & pump power

Answer: Pshaft = 42.11 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.08·44 = 34.53 kW

Shaft power

Pshaft = Ph/η = 34.53/0.82 = 42.11 kW

Answer

Pshaft = 42.11 kW
24.Pumps & pump power

Answer: Pshaft = 37.66 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.12/0.04909 = 2.445 m/s
V²/(2g) = 0.3046 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (43.2 + 8)·0.3046 = 15.6 m

Pump head

H = Δz + hL = 10 + 15.6 = 25.6 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.12·25.6/0.8 = 37.66 kW

Answer

Pshaft = 37.66 kW

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