FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1750 kg/h · 15% NaOHStream 2ṁ₂ = ? · 40% NaOHProduct20% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% NaOH? Find ṁ2.

ṁ1 = 750 kg/hx1 = 15 %x2 = 40 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2100 kg/h · 7% NaOHProduct PP = ? · 50%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 2100 kg/hxF = 7 %xP = 50 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 160 °C100 °Cwater · 10 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 3 kg/scp,h = 2.44 kJ/(kg·K)Th: 160 → 100 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 180 °C140 °Cwater · 10 °C30 °C · ṁ = ?15% lost

Hot glycol mix heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 180 → 140 °Ct: 10 → 30 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
350 g of HeV = 20 LT = 45 °CP = ?

A tank of 20 L contains 350 g of He at 45 °C. Treat it as an ideal gas and find the pressure P.

m = 350 gM = 4.003 g/molV = 20 LT = 45 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
O₂, M = 32 g/molP = 900 kPaT = 30 °Cρ = ?

Find the density ρ of O₂ at 900 kPa and 30 °C, treating it as an ideal gas.

M = 32 g/molP = 900 kPaT = 30 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

6 g of H2 and 48 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?

M(H2) = 2.016M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(Mg)n(Mg)n(MgO)m(MgO)÷ M(Mg)× 2/2× M(MgO)

In the reaction 2Mg + O2 → 2MgO, 10 g of Mg reacts completely (the other reactants are in excess) and 12.43 g of MgO is collected. Find the percent yield Y.

M(Mg) = 24.31 g/molM(MgO) = 40.3 g/molactual: 12.43 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.50.50C−x−x+2xE0.5 − x0.5 − x2x

0.5 mol/L of H₂ and 0.5 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 25. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.5 mol/LKc = 25
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I100C−x+x+xE1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 1 mol/LKc = 0.02
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Leadm = 200 gT = 130 °Cc = 0.129 J/(g·°C)Waterm = 150 gT = 17 °Cc = 4.18 J/(g·°C)

A 200 g block of lead (c = 0.129 J/(g·°C)) at 130 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 17 °C in an insulated cup. Find the final temperature Tf.

mmetal = 200 gcmetal = 0.129 J/(g·°C)Tmetal = 130 °Cmwater = 150 gTwater = 17 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2C4​H10​ + 13O₂reactants8CO₂ + 10H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l).

ΔH°f(C4H10) = −125.6 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?50%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 50% conversion? Find t.

k = 0.02 min⁻¹X = 50 %
t = min
14.Reaction kineticsHard
1/Tln kT = 50 °Cln 0.1ln A = ?Ea​ = 75 kJ/mol

A first-order reaction has a rate constant of 0.1 s⁻¹ at 50 °C and an activation energy of 75 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.

k = 0.1 s⁻¹T = 50 °CEa = 75 kJ/molR = 8.314 J/(mol·K)
A = s⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 100 L/minCA0​ = 1.5 mol/LCA​ = ?V = 400 L, k = 0.3 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.3 min⁻¹) runs in a 400 L plug-flow reactor (PFR). The feed enters at 100 L/min with CA0 = 1.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 400 LQ = 100 L/mink = 0.3 min⁻¹CA0 = 1.5 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
Q = 20 L/minX = ?V = 400 L

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in a 400 L plug-flow reactor (PFR) fed at 20 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 20 L/mink = 0.2 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT150 °C125 °C25 °C50 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 440 kW. Its heat transfer area is 5 m². The hot fluid cools from 150 to 125 °C and the cold fluid heats from 25 to 50 °C. Find the overall heat transfer coefficient U.

Q̇ = 440 kWA = 5 m²Th: 150 → 125 °CTc: 25 → 50 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT165 °C??15 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 0.5 kW/K. The hot stream enters at 165 °C and the cold stream at 15 °C. The exchanger has A = 3 m² and U = 500 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 0.5 kW/KTh,in = 165 °CTc,in = 15 °CA = 3 m²U = 500 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Brick, k = 0.72150 mmConcrete, k = 1.4150 mm25 °C5 °CTi​ = ?Q̇

A wall is made of 150 mm of brick and 150 mm of concrete, with an area of 6 m². The outer faces are at 25 °C and 5 °C. Find the temperature Ti at the interface between the two layers.

L1 = 150 mm, k1 = 0.72 W/(m·K)L2 = 150 mm, k2 = 1.4 W/(m·K)A = 6 m²T1 = 25 °CT3 = 5 °C
Ti = °C
20.Heat conductionHard
Glass, k = 0.96150 mmExpanded polystyrene, k = 0.03550 mmroom 21 °Coutside -5 °CQ̇ = ?

A wall of 150 mm glass and 50 mm expanded polystyrene separates a room at 21 °C from outside air at -5 °C. The convection coefficients are 8 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 20 m². Find the heat loss Q̇ through the wall.

L1 = 150 mm, k1 = 0.96 W/(m·K)L2 = 50 mm, k2 = 0.035 W/(m·K)A = 20 m²hi = 8 W/(m²·K)ho = 20 W/(m²·K)Troom = 21 °CTout = -5 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 2.1 m/sD = 150 mmL = 1000 mf = 0.022

Water (ρ = 1000 kg/m³) flows at 2.1 m/s through a horizontal pipe, 1000 m long, with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.022 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2.1 m/sL = 1000 mD = 150 mmf = 0.022ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 0.2Δz = ?L = 150 m, D = 200 mm, f = 0.0252× bend (K = 0.3)

Two open reservoirs are joined by a pipe 150 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.025. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 0.2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 60 L/s?

Q = 60 L/sL = 150 mD = 200 mmf = 0.025Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 0.2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 60 L/sH = 46 m

A pump with an efficiency of 82% delivers 60 L/s of water (ρ = 1000 kg/m³) against a head of 46 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 60 L/sH = 46 mη = 82%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
100 kPa (gauge)PQ = 40 L/sΔz = 27 mL = 150 m, D = 150 mm, f = 0.018, ΣK = 8

A pump moves 40 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 27 m higher. The pipe is 150 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 100 kPa. Find the head H the pump must add.

Q = 40 L/sΔz = 27 mL = 150 mD = 150 mmf = 0.018ΣK = 8ptank = 100 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 187.5 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 750·(15 − 20)/(20 − 40) = 187.5 kg/h

Answer

ṁ2 = 187.5 kg/h
2.Mass balance

Answer: P = 294 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2100·7/50 = 294 kg/h

Answer

P = 294 kg/h
3.Energy balance

Answer: tout = 80.05 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 3·2.44·(160 − 100) = 439.2 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 439.2/(1.5·4.18) = 80.05 °C

Answer

tout = 80.05 °C
4.Energy balance

Answer: ṁc = 2.196 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1.5·3.6·(180 − 140) = 216 kW

Heat that reaches the water

Qc = (1 − 0.15)·216 = 183.6 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 183.6/(4.18·20) = 2.196 kg/s

Answer

ṁc = 2.196 kg/s
5.Ideal gas law

Answer: P = 11564 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 350/4.003 = 87.43 mol
T = 45 + 273.15 = 318.1 K

Pressure

P = nRT/V = 87.43·8.314·318.1/0.02 = 11564 kPa

Answer

P = 11564 kPa
6.Ideal gas law

Answer: ρ = 11.43 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 30 + 273.15 = 303.1 K

Density

ρ = 900·32/(8.314·303.1) = 11.43 kg/m³

Answer

ρ = 11.43 kg/m³
7.Stoichiometry

Answer: m = 53.63 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(H2) = 6/2.016 = 2.976 mol
n(O2) = 48/32 = 1.5 mol

Limiting reactant

2.976/2 = 1.488, 1.5/1 = 1.5 → H2

Mass of product

n(H2O) = 1.488·2 = 2.976 mol
m = 2.976·18.02 = 53.63 g

Answer

m = 53.63 g
8.Stoichiometry

Answer: Y = 74.98 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Mg) = 10/24.31 = 0.4114 mol
m = 0.4114·2/2·40.3 = 16.58 g

Percent yield

Y = 12.43/16.58·100 = 74.98%

Answer

Y = 74.98%
9.Chemical equilibrium

Answer: [HI] = 0.7143 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

25 = (2x)²/(0.5 − x)²

Take the square root

5 = 2x/(0.5 − x) → x = 0.5·5/(2 + 5) = 0.3571 mol/L

Equilibrium concentration

[HI] = 2x = 0.7143 mol/L

Answer

[HI] = 0.7143 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.1318 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.02 = x²/(1 − x) → x² + 0.02·x − 0.02 = 0

Solve the quadratic

x = (−0.02 + √(0.02² + 4·0.02))/2 = 0.1318 mol/L

Equilibrium concentration

[Cl₂] = x = 0.1318 mol/L

Answer

[Cl2] = 0.1318 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 21.47 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

200·0.129·(130 − Tf) = 150·4.18·(Tf − 17)

Solve for the final temperature

Tf = (25.8·130 + 627·17)/(25.8 + 627) = 21.47 °C

Answer

Tf = 21.47 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −5755 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [8·(−393.5) + 10·(−285.8)] − [2·(−125.6) + 13·0] = −5755 kJ

Answer

ΔH° = −5755 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 34.66 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.5

Solve for the time

t = −ln(1 − X)/k = −ln(0.5)/0.02 = 34.66 min

Answer

t = 34.66 min
14.Reaction kinetics

Answer: A = 1.329 × 10¹¹ s⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T = 50 + 273.15 = 323.1 K

Solve Arrhenius for A

Ea/(RT) = 75000/(8.314·323.1) = 27.92
A = k·e27.92 = 0.1·1.329 × 10¹² = 1.329 × 10¹¹ s⁻¹

Answer

A = 1.329 × 10¹¹ s⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.4518 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/100 = 4 min

Outlet concentration

CA = 1.5·e−0.3·4 = 0.4518 mol/L

Answer

CA = 0.4518 mol/L

Conversion: X = 69.88%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 98.17 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/20 = 20 min, kτ = 0.2·20 = 4

Conversion

X = 1 − e−kτ = 1 − e−4 = 98.17%

Answer

X = 98.17%
17.Heat exchangers (LMTD)

Answer: U = 899.1 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 150 − 25 = 125 K
ΔT₂ = Th,out − Tc,out = 125 − 50 = 75 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (125 − 75)/ln(125/75) = 97.88 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 440000/(5·97.88) = 899.1 W/(m²·K)

Answer

U = 899.1 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: Th,out = 52.5 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

0.5·(165 − Th,out) = 1.5·(Th,out − 15)
Th,out = (0.5·165 + 1.5·15)/(0.5 + 1.5) = 52.5 °C

Answer

Th,out = 52.5 °C

Heat transferred: Q̇ = 56.25 kW; the cold stream leaves at 127.5 °C.

19.Heat conduction

Answer: Ti = 11.79 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.72·6) = 0.03472 K/W
R2 = L2/(k2A) = (150/1000)/(1.4·6) = 0.01786 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 20/0.05258 = 380.4 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 25 − 380.4·0.03472 = 11.79 °C

Answer

Ti = 11.79 °C
20.Heat conduction

Answer: Q̇ = 295.5 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·20) = 0.00625 K/W
R1 = L1/(k1A) = (150/1000)/(0.96·20) = 0.007813 K/W
R2 = L2/(k2A) = (50/1000)/(0.035·20) = 0.07143 K/W
Ro = 1/(hoA) = 1/(20·20) = 0.0025 K/W
ΣR = 0.08799 K/W

Heat loss

Q̇ = (21 − (-5))/0.08799 = 295.5 W

Answer

Q̇ = 295.5 W
21.Pipe friction & head loss

Answer: Δp = 323.4 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.022·(1000/0.15)·2.1²/(2·9.81) = 32.97 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·32.97 = 323400 Pa = 323.4 kPa

Answer

Δp = 323.4 kPa
22.Pipe friction & head loss

Answer: Δz = 3.913 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.06/0.03142 = 1.91 m/s
V²/(2g) = 0.1859 m

Loss coefficients

f·L/D = 0.025·150/0.2 = 18.75
ΣK = 0.5 + 2·0.3 + 0.2 + 1.0 = 2.3

Total head loss

hf = 18.75·0.1859 = 3.486 m
hm = 2.3·0.1859 = 0.4276 m
Δz = hf + hm = 3.913 m

Answer

Δz = 3.913 m
23.Pumps & pump power

Answer: Pshaft = 33.02 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.06·46 = 27.08 kW

Shaft power

Pshaft = Ph/η = 27.08/0.82 = 33.02 kW

Answer

Pshaft = 33.02 kW
24.Pumps & pump power

Answer: H = 43.98 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.04/0.01767 = 2.264 m/s
V²/(2g) = 0.2611 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (18 + 8)·0.2611 = 6.79 m

Pressure head

p/(ρ·g) = 100000/(1000·9.81) = 10.19 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 27 + 10.19 + 6.79 = 43.98 m

Answer

H = 43.98 m

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