FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1900 kg/h · 10% NaOHStream 2ṁ₂ = ? · 35% NaOHProduct25% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% NaOH? Find ṁ2.

ṁ1 = 900 kg/hx1 = 10 %x2 = 35 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4800 kg/h · 5% saltProduct PP = ? · 60%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 4800 kg/hxF = 5 %xP = 60 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 140 °C110 °Cwater · 25 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 3 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 110 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 120 °C90 °Cwater · 30 °C85 °C · ṁ = ?5% lost

Hot glycol mix heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 3.6 kJ/(kg·K)Th: 120 → 90 °Ct: 30 → 85 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
310 g of HeP = 750 kPaT = 75 °CV = ?

What volume V does 310 g of He occupy at 750 kPa and 75 °C? Treat it as an ideal gas.

m = 310 gM = 4.003 g/molP = 750 kPaT = 75 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of O₂ goes from 400 kPa, 20 L, 25 °C to 200 kPa and 70 °C. Find the new volume V2.

P1 = 400 kPaV1 = 20 LT1 = 25 °CP2 = 200 kPaT2 = 70 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(AlCl3​)m(AlCl3​)÷ M(X)× 2/ν× M(AlCl3​)

12 g of Al and 32 g of Cl2 react according to 2Al + 3Cl2 → 2AlCl3. What mass m of AlCl3 can form?

M(Al) = 26.98M(Cl2) = 70.9M(AlCl3) = 133.33 g/mol
m = g
8.StoichiometryHard
m(N2​)n(N2​)n(NH3​)m(NH3​)÷ M(N2​)× 2/1× M(NH3​)

In the reaction N2 + 3H2 → 2NH3, 6 g of N2 reacts completely (the other reactants are in excess) and 6.2 g of NH3 is collected. Find the percent yield Y.

M(N2) = 28.02 g/molM(NH3) = 17.03 g/molactual: 6.2 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 50. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 50
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.200C−x+x+xE0.2 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.5 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.2 mol/LKc = 0.5
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 50 gT = 200 °Cc = 0.449 J/(g·°C)Waterm = 200 gT = 22 °Cc = 4.18 J/(g·°C)

A 50 g block of iron (c = 0.449 J/(g·°C)) at 200 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 50 gcmetal = 0.449 J/(g·°C)Tmetal = 200 °Cmwater = 200 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H50 g CH4​CH4​ + 2O₂reactantsCO₂ + 2H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 50 g of CH4 (M = 16.04 g/mol) burns completely: CH4 + 2O₂ → CO₂ + 2H₂O(l). Give q as a positive number.

ΔH°f(CH4) = −74.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)5 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.8 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 5 min.

k = 0.8 L/(mol·min)CA0 = 2 mol/Lt = 5 min
CA = mol/L
14.Reaction kineticsHard
Tk25 °Ck1​?5·k1​

A reaction has an activation energy of 80 kJ/mol. At 25 °C it is too slow. To what temperature T2 (in °C) must it be heated to make it 5 times faster?

Ea = 80 kJ/molT1 = 25 °Ck2/k1 = 5R = 8.314 J/(mol·K)
T2 = °C
15.Reactor sizing (CSTR & PFR)Medium
QX = 95%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 95% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 95%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 400 LQ = 40 L/minX = ?

A first-order liquid-phase reaction (k = 0.15 min⁻¹) runs in a 400 L CSTR fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 40 L/mink = 0.15 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT165 °C60 °C30 °C15 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 300 kW. The hot fluid cools from 165 to 60 °C and the cold fluid heats from 15 to 30 °C. The overall heat transfer coefficient is 500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 300 kWU = 500 W/(m²·K)Th: 165 → 60 °CTc: 15 → 30 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT130 °C10 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 130 °C on the outside of the tubes of a condenser with a heat transfer area of 3 m² and U = 1500 W/(m²·K). Cooling water (1.5 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 10 °C. Find the water outlet temperature Tc,out.

Ts = 130 °CA = 3 m²U = 1500 W/(m²·K)ṁ = 1.5 kg/scp = 4.18 kJ/(kg·K)Tc,in = 10 °C
Tc,out = °C
19.Heat conductionMedium
Expanded polystyrene, k = 0.035100 mmConcrete, k = 1.4100 mm18 °C0 °CQ̇ = ?

A wall is made of 100 mm of expanded polystyrene and 100 mm of concrete, with an area of 4 m². The outer faces are at 18 °C and 0 °C. Find the heat flow Q̇ through the wall.

L1 = 100 mm, k1 = 0.035 W/(m·K)L2 = 100 mm, k2 = 1.4 W/(m·K)A = 4 m²T1 = 18 °CT3 = 0 °C
Q̇ = W
20.Heat conductionHard
Mineral wool, k = 0.04150 mmConcrete, k = 1.425 mmroom 22 °Coutside -8 °CQ̇

A wall of 150 mm mineral wool and 25 mm concrete separates a room at 22 °C from outside air at -8 °C. The convection coefficients are 10 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 15 m². Find the overall heat transfer coefficient U of the wall.

L1 = 150 mm, k1 = 0.04 W/(m·K)L2 = 25 mm, k2 = 1.4 W/(m·K)A = 15 m²hi = 10 W/(m²·K)ho = 30 W/(m²·K)Troom = 22 °CTout = -8 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 2.8 m/sD = 75 mmL = 50 mf = 0.015

Water flows at a mean velocity of 2.8 m/s through a pipe 50 m long with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the friction head loss hf.

V = 2.8 m/sL = 50 mD = 75 mmf = 0.015g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2Δz = 27 mL = 100 m, D = 150 mm, f = 0.024× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.02. The water surface of the upper reservoir is 27 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 27 mL = 100 mD = 150 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 2Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 15 L/sH = 18 m

In a test, a pump delivers 15 L/s of water (ρ = 1000 kg/m³) against a head of 18 m while its shaft takes 3.4 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 15 L/sH = 18 mPshaft = 3.4 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
100 kPa (gauge)PQ = 80 L/sΔz = 33 mL = 300 m, D = 200 mm, f = 0.018, ΣK = 8

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 33 m higher. The pipe is 300 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 100 kPa. Find the head H the pump must add.

Q = 80 L/sΔz = 33 mL = 300 mD = 200 mmf = 0.018ΣK = 8ptank = 100 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 1350 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 900·(10 − 25)/(25 − 35) = 1350 kg/h

Answer

ṁ2 = 1350 kg/h
2.Mass balance

Answer: P = 400 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4800·5/60 = 400 kg/h

Answer

P = 400 kg/h
3.Energy balance

Answer: tout = 130.1 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 3·2.44·(140 − 110) = 219.6 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 219.6/(0.5·4.18) = 130.1 °C

Answer

tout = 130.1 °C
4.Energy balance

Answer: ṁc = 0.8926 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·3.6·(120 − 90) = 216 kW

Heat that reaches the water

Qc = (1 − 0.05)·216 = 205.2 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 205.2/(4.18·55) = 0.8926 kg/s

Answer

ṁc = 0.8926 kg/s
5.Ideal gas law

Answer: V = 298.9 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 310/4.003 = 77.44 mol
T = 75 + 273.15 = 348.1 K

Volume

V = nRT/P = 77.44·8.314·348.1/750 = 298.9 L

Answer

V = 298.9 L
6.Ideal gas law

Answer: V2 = 46.04 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 298.1 K, T2 = 343.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 20·(400/200)·(343.1/298.1) = 46.04 L

Answer

V2 = 46.04 L
7.Stoichiometry

Answer: m = 40.12 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Al) = 12/26.98 = 0.4448 mol
n(Cl2) = 32/70.9 = 0.4513 mol

Limiting reactant

0.4448/2 = 0.2224, 0.4513/3 = 0.1504 → Cl2

Mass of product

n(AlCl3) = 0.1504·2 = 0.3009 mol
m = 0.3009·133.33 = 40.12 g

Answer

m = 40.12 g
8.Stoichiometry

Answer: Y = 85.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(N2) = 6/28.02 = 0.2141 mol
m = 0.2141·2/1·17.03 = 7.293 g

Percent yield

Y = 6.2/7.293·100 = 85.01%

Answer

Y = 85.01%
9.Chemical equilibrium

Answer: [H2] = 0.08819 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

50 = (2x)²/(0.4 − x)²

Take the square root

7.071 = 2x/(0.4 − x) → x = 0.4·7.071/(2 + 7.071) = 0.3118 mol/L

Equilibrium concentration

[H₂] = 0.4 − x = 0.08819 mol/L

Answer

[H2] = 0.08819 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.1531 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.5 = x²/(0.2 − x) → x² + 0.5·x − 0.1 = 0

Solve the quadratic

x = (−0.5 + √(0.5² + 4·0.1))/2 = 0.1531 mol/L

Equilibrium concentration

[Cl₂] = x = 0.1531 mol/L

Answer

[Cl2] = 0.1531 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 26.66 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

50·0.449·(200 − Tf) = 200·4.18·(Tf − 22)

Solve for the final temperature

Tf = (22.45·200 + 836·22)/(22.45 + 836) = 26.66 °C

Answer

Tf = 26.66 °C
12.Calorimetry & enthalpy

Answer: q = 2775 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [1·(−393.5) + 2·(−285.8)] − [1·(−74.8) + 2·0] = −890.3 kJ

Heat for the given mass

n = 50/16.04 = 3.117 mol
q = n·|ΔH°/1| = 3.117·890.3 = 2775 kJ

Answer

q = 2775 kJ
13.Reaction kinetics

Answer: CA = 0.2222 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 0.8·5 = 4.5 L/mol
CA = 1/4.5 = 0.2222 mol/L

Answer

CA = 0.2222 mol/L
14.Reaction kinetics

Answer: T2 = 40.65 °C

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T1 = 298.1 K

Solve Arrhenius for T₂

1/T2 = 1/298.1 − 8.314·ln(5)/80000 = 3.354 × 10⁻³ − 1.673 × 10⁻⁴ = 3.187 × 10⁻³ K⁻¹
T2 = 313.8 K = 40.65 °C

Answer

T2 = 40.65 °C
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 6.342

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.95/0.05 = 19
PFR: k·τ = ln(1/(1 − X)) = ln(20) = 2.996

Ratio of volumes

VCSTR/VPFR = 19/2.996 = 6.342

Answer

VCSTR/VPFR = 6.342

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 60 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/40 = 10 min, kτ = 0.15·10 = 1.5

Conversion

X = kτ/(1 + kτ) = 1.5/(1 + 1.5) = 60%

Answer

X = 60%
17.Heat exchangers (LMTD)

Answer: A = 7.324 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 165 − 30 = 135 K
ΔT₂ = Th,out − Tc,in = 60 − 15 = 45 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (135 − 45)/ln(135/45) = 81.92 K

Area

A = Q̇/(U·ΔTlm) = 300000/(500·81.92) = 7.324 m²

Answer

A = 7.324 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 71.46 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 1500·3/(1.5·4180) = 0.7177

Outlet temperature

ΔT₂ = ΔT₁·e−0.7177 = 120·0.4879 = 58.54 K
Tc,out = 130 − 58.54 = 71.46 °C

Answer

Tc,out = 71.46 °C

Heat transferred: Q̇ = 385.3 kW.

19.Heat conduction

Answer: Q̇ = 24.59 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.035·4) = 0.7143 K/W
R2 = L2/(k2A) = (100/1000)/(1.4·4) = 0.01786 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 18/0.7321 = 24.59 W

Answer

Q̇ = 24.59 W
20.Heat conduction

Answer: U = 0.2563 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·15) = 0.006667 K/W
R1 = L1/(k1A) = (150/1000)/(0.04·15) = 0.25 K/W
R2 = L2/(k2A) = (25/1000)/(1.4·15) = 0.00119 K/W
Ro = 1/(hoA) = 1/(30·15) = 0.002222 K/W
ΣR = 0.2601 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(15·0.2601) = 0.2563 W/(m²·K)

Answer

U = 0.2563 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 3.996 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 2.8²/(2·9.81) = 0.3996 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.015·(50/0.075)·2.8²/(2·9.81) = 3.996 m

Answer

hf = 3.996 m
22.Pipe friction & head loss

Answer: Q = 95.78 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.02·100/0.15 = 13.33
ΣK = 0.5 + 4·0.3 + 2 + 1.0 = 4.7

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

27 = (13.33 + 4.7)·V²/(2·9.81)
V = √(2·9.81·27/18.03) = 5.42 m/s

Flow rate

Q = V·π·D²/4 = 5.42·0.01767 = 0.09578 m³/s = 95.78 L/s

Answer

Q = 95.78 L/s
23.Pumps & pump power

Answer: η = 77.9 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.015·18 = 2.649 kW

Efficiency

η = Ph/Pshaft = 2.649/3.4 = 77.9%

Answer

η = 77.9%
24.Pumps & pump power

Answer: H = 54.76 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (27 + 8)·0.3305 = 11.57 m

Pressure head

p/(ρ·g) = 100000/(1000·9.81) = 10.19 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 33 + 10.19 + 11.57 = 54.76 m

Answer

H = 54.76 m

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