FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

New problemsBack to the course

In the print window, choose “Save as PDF” to keep a copy on your device.

1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1300 kg/h · 5% NaOHStream 2ṁ₂ = ? · 45% NaOHProduct25% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% NaOH? Find ṁ2.

ṁ1 = 300 kg/hx1 = 5 %x2 = 45 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4000 kg/h · 10% saltProduct PP = ? · 60%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 4000 kg/hxF = 10 %xP = 60 %
P = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 170 °C90 °Cwater · 25 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1 kg/scp,h = 2.1 kJ/(kg·K)Th: 170 → 90 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 180 °C150 °Cwater · 20 °C85 °C · ṁ = ?15% lost

Hot glycol mix heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 180 → 150 °Ct: 20 → 85 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
160 g of CO₂V = 5 LT = 95 °CP = ?

A tank of 5 L contains 160 g of CO₂ at 95 °C. Treat it as an ideal gas and find the pressure P.

m = 160 gM = 44.01 g/molV = 5 LT = 95 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of N₂ goes from 250 kPa, 5 L, 40 °C to 250 kPa and 150 °C. Find the new volume V2.

P1 = 250 kPaV1 = 5 LT1 = 40 °CP2 = 250 kPaT2 = 150 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 3/ν× M(CO2​)

4 g of Fe2O3 and 48 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of CO2 can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(Na)n(Na)n(NaCl)m(NaCl)÷ M(Na)× 2/2× M(NaCl)

In the reaction 2Na + Cl2 → 2NaCl, 20 g of Na reacts completely (the other reactants are in excess) and 31.52 g of NaCl is collected. Find the percent yield Y.

M(Na) = 22.99 g/molM(NaCl) = 58.44 g/molactual: 31.52 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 36. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 36
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I100C−x+x+xE1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 1 mol/LKc = 0.02
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 50 gT = 100 °Cc = 0.449 J/(g·°C)Waterm = 300 gT = 23 °Cc = 4.18 J/(g·°C)

A 50 g block of iron (c = 0.449 J/(g·°C)) at 100 °C is dropped into 300 g of water (c = 4.18 J/(g·°C)) at 23 °C in an insulated cup. Find the final temperature Tf.

mmetal = 50 gcmetal = 0.449 J/(g·°C)Tmetal = 100 °Cmwater = 300 gTwater = 23 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H100 g C4​H10​2C4​H10​ + 13O₂reactants8CO₂ + 10H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 100 g of C4H10 (M = 58.12 g/mol) burns completely: 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l). Give q as a positive number.

ΔH°f(C4H10) = −125.6 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?95%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 95% conversion? Find t.

k = 0.02 min⁻¹X = 95 %
t = min
14.Reaction kineticsHard
1/Tln kT = 50 °Cln 0.001ln A = ?Ea​ = 100 kJ/mol

A first-order reaction has a rate constant of 0.001 s⁻¹ at 50 °C and an activation energy of 100 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.

k = 0.001 s⁻¹T = 50 °CEa = 100 kJ/molR = 8.314 J/(mol·K)
A = s⁻¹
15.Reactor sizing (CSTR & PFR)Medium
QX = 75%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 75% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 75%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 50 LQ = 5 L/minX = ?

A first-order liquid-phase reaction (k = 0.3 min⁻¹) runs in a 50 L CSTR fed at 5 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 50 LQ = 5 L/mink = 0.3 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT140 °C95 °C30 °C20 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 230 kW. The hot fluid cools from 140 to 95 °C and the cold fluid heats from 20 to 30 °C. The overall heat transfer coefficient is 800 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 230 kWU = 800 W/(m²·K)Th: 140 → 95 °CTc: 20 → 30 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT110 °C20 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 110 °C on the outside of the tubes of a condenser with a heat transfer area of 1.5 m² and U = 3000 W/(m²·K). Cooling water (2 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 20 °C. Find the water outlet temperature Tc,out.

Ts = 110 °CA = 1.5 m²U = 3000 W/(m²·K)ṁ = 2 kg/scp = 4.18 kJ/(kg·K)Tc,in = 20 °C
Tc,out = °C
19.Heat conductionMedium
Brick, k = 0.7250 mmExpanded polystyrene, k = 0.03525 mm19 °C-10 °CTi​ = ?Q̇

A wall is made of 50 mm of brick and 25 mm of expanded polystyrene, with an area of 8 m². The outer faces are at 19 °C and -10 °C. Find the temperature Ti at the interface between the two layers.

L1 = 50 mm, k1 = 0.72 W/(m·K)L2 = 25 mm, k2 = 0.035 W/(m·K)A = 8 m²T1 = 19 °CT3 = -10 °C
Ti = °C
20.Heat conductionHard
Mineral wool, k = 0.04200 mmWood, k = 0.1750 mmroom 22 °Coutside -3 °CTs​ = ?Q̇

A wall of 200 mm mineral wool and 50 mm wood separates a room at 22 °C from outside air at -3 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 4 m². Find the temperature Ts of the inside surface of the wall.

L1 = 200 mm, k1 = 0.04 W/(m·K)L2 = 50 mm, k2 = 0.17 W/(m·K)A = 4 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 22 °CTout = -3 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 2.4 m/sD = 50 mmL = 200 mf = 0.028

Water flows at a mean velocity of 2.4 m/s through a pipe 200 m long with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.

V = 2.4 m/sL = 200 mD = 50 mmf = 0.028g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 0.2free outletH = ?L = 100 m, D = 200 mm, f = 0.0152× bend (K = 0.3)

A pipe 100 m long with an inside diameter of 200 mm (Darcy friction factor f = 0.015) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 0.2). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 80 L/s?

Q = 80 L/sL = 100 mD = 200 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 0.2
H = m
23.Pumps & pump powerMedium
PQ = 100 L/sH = 74 m

A pump with an efficiency of 75% delivers 100 L/s of water (ρ = 1000 kg/m³) against a head of 74 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 100 L/sH = 74 mη = 75%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 80 L/sΔz = 32 mL = 100 m, D = 200 mm, f = 0.018, ΣK = 8

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 32 m higher. The pipe is 100 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 78%. Find the shaft power Pshaft in kW.

Q = 80 L/sΔz = 32 mL = 100 mD = 200 mmf = 0.018ΣK = 8η = 78%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 300 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 300·(5 − 25)/(25 − 45) = 300 kg/h

Answer

ṁ2 = 300 kg/h
2.Mass balance

Answer: P = 666.7 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4000·10/60 = 666.7 kg/h

Answer

P = 666.7 kg/h
3.Energy balance

Answer: tout = 105.4 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1·2.1·(170 − 90) = 168 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 168/(0.5·4.18) = 105.4 °C

Answer

tout = 105.4 °C
4.Energy balance

Answer: ṁc = 0.8447 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·3.6·(180 − 150) = 270 kW

Heat that reaches the water

Qc = (1 − 0.15)·270 = 229.5 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 229.5/(4.18·65) = 0.8447 kg/s

Answer

ṁc = 0.8447 kg/s
5.Ideal gas law

Answer: P = 2226 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 160/44.01 = 3.636 mol
T = 95 + 273.15 = 368.1 K

Pressure

P = nRT/V = 3.636·8.314·368.1/0.005 = 2226 kPa

Answer

P = 2226 kPa
6.Ideal gas law

Answer: V2 = 6.756 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 313.1 K, T2 = 423.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 5·(250/250)·(423.1/313.1) = 6.756 L

Answer

V2 = 6.756 L
7.Stoichiometry

Answer: m = 3.307 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 4/159.69 = 0.02505 mol
n(CO) = 48/28.01 = 1.714 mol

Limiting reactant

0.02505/1 = 0.02505, 1.714/3 = 0.5712 → Fe2O3

Mass of product

n(CO2) = 0.02505·3 = 0.07515 mol
m = 0.07515·44.01 = 3.307 g

Answer

m = 3.307 g
8.Stoichiometry

Answer: Y = 62 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Na) = 20/22.99 = 0.8699 mol
m = 0.8699·2/2·58.44 = 50.84 g

Percent yield

Y = 31.52/50.84·100 = 62%

Answer

Y = 62%
9.Chemical equilibrium

Answer: [HI] = 0.6 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

36 = (2x)²/(0.4 − x)²

Take the square root

6 = 2x/(0.4 − x) → x = 0.4·6/(2 + 6) = 0.3 mol/L

Equilibrium concentration

[HI] = 2x = 0.6 mol/L

Answer

[HI] = 0.6 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.1318 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.02 = x²/(1 − x) → x² + 0.02·x − 0.02 = 0

Solve the quadratic

x = (−0.02 + √(0.02² + 4·0.02))/2 = 0.1318 mol/L

Equilibrium concentration

[Cl₂] = x = 0.1318 mol/L

Answer

[Cl2] = 0.1318 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 24.35 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

50·0.449·(100 − Tf) = 300·4.18·(Tf − 23)

Solve for the final temperature

Tf = (22.45·100 + 1254·23)/(22.45 + 1254) = 24.35 °C

Answer

Tf = 24.35 °C
12.Calorimetry & enthalpy

Answer: q = 4951 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [8·(−393.5) + 10·(−285.8)] − [2·(−125.6) + 13·0] = −5755 kJ

Heat for the given mass

n = 100/58.12 = 1.721 mol
q = n·|ΔH°/2| = 1.721·2877 = 4951 kJ

Answer

q = 4951 kJ
13.Reaction kinetics

Answer: t = 149.8 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.05

Solve for the time

t = −ln(1 − X)/k = −ln(0.05)/0.02 = 149.8 min

Answer

t = 149.8 min
14.Reaction kinetics

Answer: A = 1.461 × 10¹³ s⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T = 50 + 273.15 = 323.1 K

Solve Arrhenius for A

Ea/(RT) = 100000/(8.314·323.1) = 37.22
A = k·e37.22 = 0.001·1.461 × 10¹⁶ = 1.461 × 10¹³ s⁻¹

Answer

A = 1.461 × 10¹³ s⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 2.164

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.75/0.25 = 3
PFR: k·τ = ln(1/(1 − X)) = ln(4) = 1.386

Ratio of volumes

VCSTR/VPFR = 3/1.386 = 2.164

Answer

VCSTR/VPFR = 2.164

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 75 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 50/5 = 10 min, kτ = 0.3·10 = 3

Conversion

X = kτ/(1 + kτ) = 3/(1 + 3) = 75%

Answer

X = 75%
17.Heat exchangers (LMTD)

Answer: A = 3.146 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 140 − 30 = 110 K
ΔT₂ = Th,out − Tc,in = 95 − 20 = 75 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (110 − 75)/ln(110/75) = 91.39 K

Area

A = Q̇/(U·ΔTlm) = 230000/(800·91.39) = 3.146 m²

Answer

A = 3.146 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 57.46 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 3000·1.5/(2·4180) = 0.5383

Outlet temperature

ΔT₂ = ΔT₁·e−0.5383 = 90·0.5838 = 52.54 K
Tc,out = 110 − 52.54 = 57.46 °C

Answer

Tc,out = 57.46 °C

Heat transferred: Q̇ = 313.2 kW.

19.Heat conduction

Answer: Ti = 16.43 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(0.72·8) = 0.008681 K/W
R2 = L2/(k2A) = (25/1000)/(0.035·8) = 0.08929 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 29/0.09797 = 296 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 19 − 296·0.008681 = 16.43 °C

Answer

Ti = 16.43 °C
20.Heat conduction

Answer: Ts = 21.54 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·4) = 0.025 K/W
R1 = L1/(k1A) = (200/1000)/(0.04·4) = 1.25 K/W
R2 = L2/(k2A) = (50/1000)/(0.17·4) = 0.07353 K/W
Ro = 1/(hoA) = 1/(20·4) = 0.0125 K/W
ΣR = 1.361 K/W

Heat loss

Q̇ = (22 − (-3))/1.361 = 18.37 W
Ts = Troom − Q̇·Ri = 22 − 18.37·0.025 = 21.54 °C

Answer

Ts = 21.54 °C
21.Pipe friction & head loss

Answer: hf = 32.88 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 2.4²/(2·9.81) = 0.2936 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.028·(200/0.05)·2.4²/(2·9.81) = 32.88 m

Answer

hf = 32.88 m
22.Pipe friction & head loss

Answer: H = 3.239 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Loss coefficients

f·L/D = 0.015·100/0.2 = 7.5
ΣK = 0.5 + 2·0.3 + 0.2 = 1.3

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 7.5 + 1.3)·0.3305 = 3.239 m

Answer

H = 3.239 m
23.Pumps & pump power

Answer: Pshaft = 96.79 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.1·74 = 72.59 kW

Shaft power

Pshaft = Ph/η = 72.59/0.75 = 96.79 kW

Answer

Pshaft = 96.79 kW
24.Pumps & pump power

Answer: Pshaft = 37.85 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (9 + 8)·0.3305 = 5.619 m

Pump head

H = Δz + hL = 32 + 5.619 = 37.62 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.08·37.62/0.78 = 37.85 kW

Answer

Pshaft = 37.85 kW

This is independent practice material. ExamProblems is not affiliated with or endorsed by the organisation that runs this exam, and the exam name is used only to describe the content. The FE exam is run by NCEES, which is not affiliated with ExamProblems and does not endorse it.

ExamProblems · examproblems.com/courses/fe-exam-chemical