Heat Transfer: cram pack

Formula sheets, the key method steps for every topic and 4 practice problems, with full solutions at the back.

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1Formulas and methods

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

2Practice problems

1.Heat conductionMedium
Glass, k = 0.96250 mmGypsum board, k = 0.17150 mm20 °C8 °CTi​ = ?Q̇

A wall is made of 250 mm of glass and 150 mm of gypsum board, with an area of 6 m². The outer faces are at 20 °C and 8 °C. Find the temperature Ti at the interface between the two layers.

L1 = 250 mm, k1 = 0.96 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 6 m²T1 = 20 °CT3 = 8 °C
Ti = °C
2.Heat conductionHard
Expanded polystyrene, k = 0.035150 mmBrick, k = 0.72100 mmroom 20 °Coutside -6 °CQ̇ = ?

A wall of 150 mm expanded polystyrene and 100 mm brick separates a room at 20 °C from outside air at -6 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 6 m². Find the heat loss Q̇ through the wall.

L1 = 150 mm, k1 = 0.035 W/(m·K)L2 = 100 mm, k2 = 0.72 W/(m·K)A = 6 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 20 °CTout = -6 °C
Q̇ = W
3.Heat exchangers (LMTD)Medium
lengthT100 °C40 °C55 °C15 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 460 kW. Its heat transfer area is 10 m². The hot fluid cools from 100 to 40 °C and the cold fluid heats from 15 to 55 °C. Find the overall heat transfer coefficient U.

Q̇ = 460 kWA = 10 m²Th: 100 → 40 °CTc: 15 → 55 °C
U = W/(m²·K)
4.Heat exchangers (LMTD)Hard
lengthT100 °C40 °C43.92 °C20 °CΔT₁ΔT₂counter-flow

Hot oil (1 kg/s, cp = 2.5 kJ/(kg·K)) cools from 100 to 40 °C in a counter-flow exchanger. It heats 1.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 20 °C. With U = 1500 W/(m²·K), find the heat transfer area A needed.

ṁh = 1 kg/scp,h = 2.5 kJ/(kg·K)Th: 100 → 40 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 20 °CU = 1500 W/(m²·K)
A = m²

3Solutions

1.Heat conduction

Answer: Ti = 17.27 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.96·6) = 0.0434 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·6) = 0.1471 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 12/0.1905 = 63 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 20 − 63·0.0434 = 17.27 °C

Answer

Ti = 17.27 °C
2.Heat conduction

Answer: Q̇ = 34.1 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·6) = 0.01667 K/W
R1 = L1/(k1A) = (150/1000)/(0.035·6) = 0.7143 K/W
R2 = L2/(k2A) = (100/1000)/(0.72·6) = 0.02315 K/W
Ro = 1/(hoA) = 1/(20·6) = 0.008333 K/W
ΣR = 0.7624 K/W

Heat loss

Q̇ = (20 − (-6))/0.7624 = 34.1 W

Answer

Q̇ = 34.1 W
3.Heat exchangers (LMTD)

Answer: U = 1352 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 100 − 55 = 45 K
ΔT₂ = Th,out − Tc,in = 40 − 15 = 25 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (45 − 25)/ln(45/25) = 34.03 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 460000/(10·34.03) = 1352 W/(m²·K)

Answer

U = 1352 W/(m²·K)
4.Heat exchangers (LMTD)

Answer: A = 2.858 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1·2.5·60 = 150 kW
Tc,out = 20 + 150/(1.5·4.18) = 43.92 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 100 − 43.92 = 56.08 K
ΔT₂ = Th,out − Tc,in = 40 − 20 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (56.08 − 20)/ln(56.08/20) = 34.99 K

Area

A = Q̇/(U·ΔTlm) = 150000/(1500·34.99) = 2.858 m²

Answer

A = 2.858 m²

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