Heat Transfer: cram pack

Formula sheets, the key method steps for every topic and 4 practice problems, with full solutions at the back.

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1Formulas and methods

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

2Practice problems

1.Heat conductionMedium
Glass, k = 0.96200 mmGypsum board, k = 0.17150 mm17 °C5 °CQ̇ = ?

A wall is made of 200 mm of glass and 150 mm of gypsum board, with an area of 6 m². The outer faces are at 17 °C and 5 °C. Find the heat flow Q̇ through the wall.

L1 = 200 mm, k1 = 0.96 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 6 m²T1 = 17 °CT3 = 5 °C
Q̇ = W
2.Heat conductionHard
Mineral wool, k = 0.04150 mmBrick, k = 0.72100 mmroom 21 °Coutside -5 °CQ̇ = ?

A wall of 150 mm mineral wool and 100 mm brick separates a room at 21 °C from outside air at -5 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 8 m². Find the heat loss Q̇ through the wall.

L1 = 150 mm, k1 = 0.04 W/(m·K)L2 = 100 mm, k2 = 0.72 W/(m·K)A = 8 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 21 °CTout = -5 °C
Q̇ = W
3.Heat exchangers (LMTD)Medium
lengthT130 °C105 °C20 °C90 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 240 kW. Its heat transfer area is 10 m². The hot fluid cools from 130 to 105 °C and the cold fluid heats from 20 to 90 °C. Find the overall heat transfer coefficient U.

Q̇ = 240 kWA = 10 m²Th: 130 → 105 °CTc: 20 → 90 °C
U = W/(m²·K)
4.Heat exchangers (LMTD)Hard
lengthT130 °C70 °C?20 °CΔT₁ΔT₂counter-flow

In a counter-flow double-pipe heat exchanger, hot oil (0.3 kg/s, cp = 2.3 kJ/(kg·K)) flows in the inner tube and cools from 130 to 70 °C. Water (1.5 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 20 °C. The inner tube has a diameter of 32 mm, and U = 250 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.3 kg/scp,h = 2.3 kJ/(kg·K)Th: 130 → 70 °Cṁc = 1.5 kg/sTc,in = 20 °CD = 32 mmU = 250 W/(m²·K)
L = m

3Solutions

1.Heat conduction

Answer: Q̇ = 66.01 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (200/1000)/(0.96·6) = 0.03472 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·6) = 0.1471 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 12/0.1818 = 66.01 W

Answer

Q̇ = 66.01 W
2.Heat conduction

Answer: Q̇ = 51.5 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·8) = 0.0125 K/W
R1 = L1/(k1A) = (150/1000)/(0.04·8) = 0.4688 K/W
R2 = L2/(k2A) = (100/1000)/(0.72·8) = 0.01736 K/W
Ro = 1/(hoA) = 1/(20·8) = 0.00625 K/W
ΣR = 0.5049 K/W

Heat loss

Q̇ = (21 − (-5))/0.5049 = 51.5 W

Answer

Q̇ = 51.5 W
3.Heat exchangers (LMTD)

Answer: U = 503.4 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 130 − 20 = 110 K
ΔT₂ = Th,out − Tc,out = 105 − 90 = 15 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (110 − 15)/ln(110/15) = 47.68 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 240000/(10·47.68) = 503.4 W/(m²·K)

Answer

U = 503.4 W/(m²·K)
4.Heat exchangers (LMTD)

Answer: L = 22.41 m

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = 0.3·2.3·(130 − 70) = 41.4 kW
Tc,out = 20 + 41.4/(1.5·4.18) = 26.6 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 130 − 26.6 = 103.4 K
ΔT₂ = Th,out − Tc,in = 70 − 20 = 50 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (103.4 − 50)/ln(103.4/50) = 73.49 K

Area and length

A = 41400/(250·73.49) = 2.253 m²
L = A/(πD) = 2.253/(π·0.032) = 22.41 m

Answer

L = 22.41 m

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