Heat Transfer: cram pack

Formula sheets, the key method steps for every topic and 4 practice problems, with full solutions at the back.

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1Formulas and methods

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

2Practice problems

1.Heat conductionMedium
Glass, k = 0.96100 mmBrick, k = 0.72150 mm16 °C4 °CTi​ = ?Q̇

A wall is made of 100 mm of glass and 150 mm of brick, with an area of 6 m². The outer faces are at 16 °C and 4 °C. Find the temperature Ti at the interface between the two layers.

L1 = 100 mm, k1 = 0.96 W/(m·K)L2 = 150 mm, k2 = 0.72 W/(m·K)A = 6 m²T1 = 16 °CT3 = 4 °C
Ti = °C
2.Heat conductionHard
Expanded polystyrene, k = 0.035100 mmConcrete, k = 1.425 mmroom 21 °Coutside 2 °CTs​ = ?Q̇

A wall of 100 mm expanded polystyrene and 25 mm concrete separates a room at 21 °C from outside air at 2 °C. The convection coefficients are 7.7 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 10 m². Find the temperature Ts of the inside surface of the wall.

L1 = 100 mm, k1 = 0.035 W/(m·K)L2 = 25 mm, k2 = 1.4 W/(m·K)A = 10 m²hi = 7.7 W/(m²·K)ho = 25 W/(m²·K)Troom = 21 °CTout = 2 °C
Ts = °C
3.Heat exchangers (LMTD)Medium
lengthT115 °C90 °C20 °C70 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 100 kW. Its heat transfer area is 6 m². The hot fluid cools from 115 to 90 °C and the cold fluid heats from 20 to 70 °C. Find the overall heat transfer coefficient U.

Q̇ = 100 kWA = 6 m²Th: 115 → 90 °CTc: 20 → 70 °C
U = W/(m²·K)
4.Heat exchangers (LMTD)Hard
lengthT130 °C??15 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 1 kW/K. The hot stream enters at 130 °C and the cold stream at 15 °C. The exchanger has A = 5 m² and U = 500 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 1 kW/KTh,in = 130 °CTc,in = 15 °CA = 5 m²U = 500 W/(m²·K)
Th,out = °C

3Solutions

1.Heat conduction

Answer: Ti = 12 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.96·6) = 0.01736 K/W
R2 = L2/(k2A) = (150/1000)/(0.72·6) = 0.03472 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 12/0.05208 = 230.4 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 16 − 230.4·0.01736 = 12 °C

Answer

Ti = 12 °C
2.Heat conduction

Answer: Ts = 20.19 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·10) = 0.01299 K/W
R1 = L1/(k1A) = (100/1000)/(0.035·10) = 0.2857 K/W
R2 = L2/(k2A) = (25/1000)/(1.4·10) = 0.001786 K/W
Ro = 1/(hoA) = 1/(25·10) = 0.004 K/W
ΣR = 0.3045 K/W

Heat loss

Q̇ = (21 − (2))/0.3045 = 62.4 W
Ts = Troom − Q̇·Ri = 21 − 62.4·0.01299 = 20.19 °C

Answer

Ts = 20.19 °C
3.Heat exchangers (LMTD)

Answer: U = 346.3 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 115 − 20 = 95 K
ΔT₂ = Th,out − Tc,out = 90 − 70 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (95 − 20)/ln(95/20) = 48.13 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 100000/(6·48.13) = 346.3 W/(m²·K)

Answer

U = 346.3 W/(m²·K)
4.Heat exchangers (LMTD)

Answer: Th,out = 47.86 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

1·(130 − Th,out) = 2.5·(Th,out − 15)
Th,out = (1·130 + 2.5·15)/(1 + 2.5) = 47.86 °C

Answer

Th,out = 47.86 °C

Heat transferred: Q̇ = 82.14 kW; the cold stream leaves at 97.14 °C.

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