Heat Transfer: cram pack

Formula sheets, the key method steps for every topic and 4 practice problems, with full solutions at the back.

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1Formulas and methods

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

2Practice problems

1.Heat conductionMedium
Brick, k = 0.72250 mmGypsum board, k = 0.17100 mm20 °C1 °CTi​ = ?Q̇

A wall is made of 250 mm of brick and 100 mm of gypsum board, with an area of 4 m². The outer faces are at 20 °C and 1 °C. Find the temperature Ti at the interface between the two layers.

L1 = 250 mm, k1 = 0.72 W/(m·K)L2 = 100 mm, k2 = 0.17 W/(m·K)A = 4 m²T1 = 20 °CT3 = 1 °C
Ti = °C
2.Heat conductionHard
Gypsum board, k = 0.17250 mmGlass, k = 0.96100 mmroom 22 °Coutside 3 °CQ̇ = ?

A wall of 250 mm gypsum board and 100 mm glass separates a room at 22 °C from outside air at 3 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 15 m². Find the heat loss Q̇ through the wall.

L1 = 250 mm, k1 = 0.17 W/(m·K)L2 = 100 mm, k2 = 0.96 W/(m·K)A = 15 m²hi = 10 W/(m²·K)ho = 25 W/(m²·K)Troom = 22 °CTout = 3 °C
Q̇ = W
3.Heat exchangers (LMTD)Medium
lengthT175 °C105 °C30 °C85 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 220 kW. The hot fluid cools from 175 to 105 °C and the cold fluid heats from 30 to 85 °C. The overall heat transfer coefficient is 800 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 220 kWU = 800 W/(m²·K)Th: 175 → 105 °CTc: 30 → 85 °C
A = m²
4.Heat exchangers (LMTD)Hard
lengthT115 °C65 °C47.51 °C20 °CΔT₁ΔT₂counter-flow

Hot oil (0.5 kg/s, cp = 2.3 kJ/(kg·K)) cools from 115 to 65 °C in a counter-flow exchanger. It heats 0.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 20 °C. With U = 300 W/(m²·K), find the heat transfer area A needed.

ṁh = 0.5 kg/scp,h = 2.3 kJ/(kg·K)Th: 115 → 65 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 20 °CU = 300 W/(m²·K)
A = m²

3Solutions

1.Heat conduction

Answer: Ti = 12.95 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.72·4) = 0.08681 K/W
R2 = L2/(k2A) = (100/1000)/(0.17·4) = 0.1471 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 19/0.2339 = 81.24 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 20 − 81.24·0.08681 = 12.95 °C

Answer

Ti = 12.95 °C
2.Heat conduction

Answer: Q̇ = 166.2 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·15) = 0.006667 K/W
R1 = L1/(k1A) = (250/1000)/(0.17·15) = 0.09804 K/W
R2 = L2/(k2A) = (100/1000)/(0.96·15) = 0.006944 K/W
Ro = 1/(hoA) = 1/(25·15) = 0.002667 K/W
ΣR = 0.1143 K/W

Heat loss

Q̇ = (22 − (3))/0.1143 = 166.2 W

Answer

Q̇ = 166.2 W
3.Heat exchangers (LMTD)

Answer: A = 4.358 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 175 − 30 = 145 K
ΔT₂ = Th,out − Tc,out = 105 − 85 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (145 − 20)/ln(145/20) = 63.1 K

Area

A = Q̇/(U·ΔTlm) = 220000/(800·63.1) = 4.358 m²

Answer

A = 4.358 m²
4.Heat exchangers (LMTD)

Answer: A = 3.454 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 0.5·2.3·50 = 57.5 kW
Tc,out = 20 + 57.5/(0.5·4.18) = 47.51 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 115 − 47.51 = 67.49 K
ΔT₂ = Th,out − Tc,in = 65 − 20 = 45 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (67.49 − 45)/ln(67.49/45) = 55.49 K

Area

A = Q̇/(U·ΔTlm) = 57500/(300·55.49) = 3.454 m²

Answer

A = 3.454 m²

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