Heat conduction
- Fourier’s law
- Q̇ = kAΔT/L
- Conduction resistance
- R = L/(kA)
- Convection resistance
- R = 1/(hA)
- Resistances in series
- Q̇ = ΔTtotal/ΣR
- U-value
- U = 1/(ΣR·A)
Formula sheets, the key method steps for every topic and 4 practice problems, with full solutions at the back.
A wall is made of 200 mm of concrete and 75 mm of wood, with an area of 6 m². The outer faces are at 22 °C and -5 °C. Find the temperature Ti at the interface between the two layers.
A wall of 100 mm expanded polystyrene and 150 mm mineral wool separates a room at 20 °C from outside air at -3 °C. The convection coefficients are 6 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 4 m². Find the overall heat transfer coefficient U of the wall.
A counter-flow heat exchanger transfers 170 kW. The hot fluid cools from 165 to 150 °C and the cold fluid heats from 30 to 150 °C. The overall heat transfer coefficient is 200 W/(m²·K). Find the heat transfer area A needed.
Steam condenses at a constant 110 °C on the outside of the tubes of a condenser with a heat transfer area of 2 m² and U = 2000 W/(m²·K). Cooling water (1.5 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 25 °C. Find the water outlet temperature Tc,out.
Answer: Ti = 15.4 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
The temperature drops across the first layer by Q̇·R₁.
Answer: U = 0.1465 W/(m²·K)
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: A = 16.83 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: Tc,out = 65.09 °C
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.
Heat transferred: Q̇ = 251.4 kW.
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