Axial stress & strain
- Normal stress
- σ = F/A
- Strain
- ε = ΔL/L
- Hooke’s law
- σ = E·ε
- Elongation
- ΔL = FL/(EA)
- Thermal strain
- εT = α·ΔT
Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.
Find the axial strain ε in the aluminium bar, in microstrain (µε = 10⁻⁶).
A steel segment (diameter 20 mm, length 400 mm, E = 200 GPa) and a segment made of bronze (diameter 30 mm, length 500 mm, E = 110 GPa) are joined end to end and fixed between two rigid walls. An axial load of 100 kN acts at the joint, towards segment 2. Find the magnitude of the stress σ2 in segment 2.
A stepped solid brass shaft is fixed at A. Segment AB has diameter 75 mm and length 1 m; segment BC has diameter 40 mm and length 2.5 m. A torque of 1000 N·m acts at the free end C. Find the maximum shear stress τmax in the shaft.
A hollow shaft transmits 50 kW at 500 rpm. Find the maximum shear stress τmax in the shaft.
The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.
Find the bending moment Mx at the section x = 1 m from support A. Use sagging moments positive and upward shear on the left face positive.
A circular tube has outside diameter D = 230 mm and inside diameter d = 206 mm. Find its radius of gyration r about the horizontal centroidal axis.
A 100 mm × 240 mm plate has a rectangular cut-out 30 mm wide and 30 mm high, centred on the vertical centre line with its centre 168 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.
A point has σₓ = 100 MPa and σᵧ = 100 MPa. How large can the shear stress τxy (magnitude) become before the largest principal stress reaches 125 MPa?
A thin-walled cylindrical tank of inner diameter 1200 mm and wall thickness 6 mm holds gas at a gauge pressure of 0.8 MPa. It is made from plate welded along a helical seam at 40° to the axis of the cylinder. Find the normal stress σn acting across the weld seam.
A simply supported beam carries a uniformly distributed load w over its whole span. Find the maximum deflection δmax, at midspan.
A propped cantilever is fixed at A and simply supported (propped) at B. It carries a uniformly distributed load w over its whole length. EI is constant. Find the size of the bending moment MA at the fixed end.
A column of length L made of steel is fixed at both ends. Using Euler’s formula, find its critical buckling load Pcr.
A solid round column of length L made of steel is pinned at both ends. It must carry 140 kN with a factor of safety of 2.5 against buckling. Find the smallest diameter d.
Answer: ε = 2132 µε
Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).
E for aluminium = 70 GPa = 70000 MPa.
Answer: σ2 = 70.38 MPa
Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.
Answer: τmax = 79.58 MPa
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
Answer: τmax = 38.14 MPa
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
Answer: D (x = 3 m)
Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.
Take moments about one support, then use the vertical force balance.
Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.
Answer: Mx = 18.5 kN·m
Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.
Equilibrium of the whole beam.
Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.
Answer: r = 77.19 mm
Second moment of area: for a rectangle about its own centroidal axis I = bh³/12, and about its base bh³/3 (parallel-axis theorem I = Ic + A·d²). A hole is handled by subtracting its I, as long as both parts share the same axis. The elastic section modulus is S = I/c, where c is the distance to the extreme fibre. The radius of gyration r = √(I/A) is the distance at which the whole area would give the same I; it is used in column buckling.
Answer: Ix = 113 × 10⁶ mm⁴
Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.
Answer: τxy = 25 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
Answer: σn = 63.47 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. Thin-walled cylinder: hoop stress σh = pr/t and axial stress σa = pr/(2t); these are the principal stresses in the wall.
Take x along the axis (σa) and y around the hoop (σh). The seam’s normal makes 90° − α with the axis.
Answer: δmax = 2.211 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
Answer: MA = 46.88 kN·m
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition). For a statically indeterminate beam, remove a redundant support and require the deflection there to be zero (compatibility).
Without the prop the beam is a cantilever. Its free end would deflect under the load.
The prop force RB alone lifts the free end by RBL³/(3EI). The prop holds B at zero deflection, so the two must cancel. EI cancels out.
Moments about A of the loads and the prop force.
Answer: Pcr = 84.22 kN
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A rectangle buckles about its weak axis, using the smaller dimension cubed.
Answer: d = 61.65 mm
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
Check: the slenderness KL/r is 129.8, so the column is slender and Euler applies.
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