Mechanics of Materials: cram pack

Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.

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1Formulas and methods

Axial stress & strain

Normal stress
σ = F/A
Strain
ε = ΔL/L
Hooke’s law
σ = E·ε
Elongation
ΔL = FL/(EA)
Thermal strain
εT = α·ΔT

Torsion of shafts

Shear stress
τ = T·r/J
Solid shaft
J = πd⁴/32
Hollow shaft
J = π(D⁴ − d⁴)/32
Angle of twist
φ = TL/(GJ)
Power
P = T·ω = 2πnT/60

Method

  1. Find the polar moment of area: J = πd⁴/32 for a solid shaft.
  2. Shear stress at the surface: τ = T·r/J, with r the outer radius.
  3. Angle of twist: φ = TL/(GJ) in radians.
  4. If power is given, find the torque first with P = T·ω, ω = 2πn/60.

Shear force & bending moment

Shear and moment
V = ΣF on one side, M = ΣF·d on one side
Bending stress
σ = M·y/I
Rectangle
I = bh³/12
Section modulus
W = I/ymax
Simply supported, uniform load
Mmax = wL²/8

Method

  1. Find the support reactions from equilibrium of the whole beam.
  2. Cut the beam at the section you need and keep one side.
  3. Shear force: sum of the vertical forces on that side. Bending moment: sum of their moments about the cut.
  4. For the maximum moment, find where the shear force is zero.

Centroid & second moment of area

Centroid
ȳ = ΣAiyi/ΣAi
Rectangle
I = bh³/12
Parallel-axis theorem
I = Ic + A·d²
Composite section
I = Σ(Ic,i + Aidi²)

Mohr’s circle & stress transformation

Centre
C = (σx + σy)/2
Radius
R = √(((σx − σy)/2)² + τxy²)
Principal stresses
σ1,2 = C ± R
Principal direction
tan 2θp = 2τxy/(σx − σy)
Inclined plane
σθ = C + (σx − σy)/2·cos 2θ + τxy·sin 2θ

Method

  1. Calculate the centre of Mohr’s circle: C = (σx + σy)/2.
  2. Calculate the radius: R = √(((σx − σy)/2)² + τxy²).
  3. The principal stresses are C ± R and the largest in-plane shear stress is R.
  4. Angles on the circle are double the angles on the element: tan 2θp = 2τxy/(σx − σy).

Beam deflection

Point load at midspan
δ = PL³/(48EI)
Uniform load, simply supported
δ = 5wL⁴/(384EI)
Cantilever, end load
δ = PL³/(3EI)
Cantilever, uniform load
δ = wL⁴/(8EI)
Superposition
δ = δ1 + δ2

Column buckling

Euler load
Pcr = π²EI/(KL)²
Effective length factor
K = 1 pinned–pinned, 0.5 fixed–fixed, 0.7 fixed–pinned, 2 fixed–free
Critical stress
σcr = Pcr/A
Slenderness
λ = KL/r, r = √(I/A)

2Practice problems

1.Axial stress & strainMedium
150 kNØ4070 GPaØ80/50300 mmδ = ?

A steel rod (diameter 40 mm, E = 200 GPa) sits inside a tube made of aluminium (outer diameter 80 mm, inner diameter 50 mm, E = 70 GPa). Both are 300 mm long and are compressed together between rigid plates by 150 kN. Find the shortening δ.

P = 150 kNrod: Ø40 mm, E = 200 GPatube: Ø80/Ø50 mm, E = 70 GPaL = 300 mm
δ = mm
2.Axial stress & strainHard
P = ?Ø3070 GPaØ120/70600 mm

A steel rod (diameter 30 mm, E = 200 GPa, allowable stress 150 MPa) sits inside a tube made of aluminium (outer diameter 120 mm, inner diameter 70 mm, E = 70 GPa, allowable stress 100 MPa). They are compressed together between rigid plates. Find the largest load Pmax.

rod: Ø30 mm, E = 200 GPa, σallow = 150 MPatube: Ø120/Ø70 mm, E = 70 GPa, σallow = 100 MPa
Pmax = kN
3.Torsion of shaftsMedium
do​ = ?T = 750 N·m

A hollow shaft must carry a torque of 750 N·m. Its inner diameter is to be 0.75 times its outer diameter, and the shear stress must not exceed 40 MPa. Find the smallest outer diameter do.

T = 750 N·mdi/do = 0.75τallow = 40 MPa
do = mm
4.Torsion of shaftsHard
do​ = ?75 kW, 1450 rpm

A hollow shaft must transmit 75 kW at 1450 rpm. Its inner diameter is to be 0.75 times its outer diameter, and the shear stress must not exceed 40 MPa. Find the smallest outer diameter do.

P = 75 kWN = 1450 rpmdi/do = 0.75τallow = 40 MPa
do = mm
5.Shear force & bending momentMedium
w = 3 kN/mABsection7 m3 m

Find the bending moment Mx at the section x = 7 m from support A. Use sagging moments positive and upward shear on the left face positive.

L = 10 mw = 3 kN/m from 0 to 10 mx = 7 m
Mx = kN·m
6.Shear force & bending momentHard
20 kN60 kN35 kNABCDEFG2 m2 m2 m2 m2 m2 m

The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.

20 kN @ 0 m60 kN @ 12 m35 kN @ 8 m
  1. 1A (x = 0 m)
  2. 2B (x = 2 m)
  3. 3C (x = 4 m)
  4. 4D (x = 6 m)
  5. 5E (x = 8 m)
  6. 6F (x = 10 m)
  7. 7G (x = 12 m)
7.Centroid & second moment of areaMedium
180120t = 8xdimensions in mm

A channel section lies with its open side up: a base plate 180 mm wide with two upright legs, 120 mm high overall. Base and legs are all 8 mm thick. Find its second moment of area Ix about the horizontal axis x through its centroid.

b = 180 mmh = 120 mmt = 8 mm
Ix = × 10⁶ mm⁴
8.Centroid & second moment of areaHard
150 mm240 mm156 mm40 × 20xIx​ = ?

A 150 mm × 240 mm plate has a rectangular cut-out 40 mm wide and 20 mm high, centred on the vertical centre line with its centre 156 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.

b = 150 mmh = 240 mmcut-out: 40 × 20 mmhole centre: y = 156 mm
Ix = × 10⁶ mm⁴
9.Mohr’s circle & stress transformationMedium
σx​ = 70σy​ = −50τxy​ = −40MPa

A point in a loaded part has σₓ = 70 MPa, σᵧ = −50 MPa and τₓᵧ = −40 MPa (tension positive). Find the angle θp from the x-axis to the direction of the largest principal stress, between −90° and 90°.

σx = 70 MPaσy = −50 MPaτxy = −40 MPa
θp = °
10.Mohr’s circle & stress transformationHard
σx​ = −10σy​ = 70τxy​ = 60MPa

A point in a thin plate is in plane stress: σₓ = −10 MPa, σᵧ = 70 MPa and τₓᵧ = 60 MPa (σz = 0). The material has a yield strength of 355 MPa. Find the factor of safety n against yielding by the Tresca (maximum shear stress) criterion.

σx = −10 MPaσy = 70 MPaτxy = 60 MPaσY = 355 MPa
n =
11.Beam deflectionMedium
w = 4 kN/mδL = 5 m

A cantilever carries a uniformly distributed load w over its whole length. Find the deflection δ at the free end.

w = 4 kN/mL = 5 mE = 200 GPa (steel)I = 120 × 10⁶ mm⁴
δ = mm
12.Beam deflectionHard
w = 3 kN/mABδ3.5 m

A simply supported timber beam of rectangular section, 75 mm wide, carries a uniformly distributed load w over its whole span. Its midspan deflection may not exceed span/360. Find the smallest depth hreq of the section.

w = 3 kN/mL = 3.5 mE = 11 GPa (timber)b = 75 mm
hreq = mm
13.Column bucklingMedium
PL = 3 md = 80 mmcross-section

A column of length L made of aluminium is fixed at the base and free at the top. Using Euler’s formula, find its critical buckling load Pcr.

L = 3 mE = 70 GPa (aluminium)d = 80 mm
Pcr = kN
14.Column bucklingHard
P = 40 kNL = 4 md = ?cross-section

A solid round column of length L made of aluminium is fixed at both ends. It must carry 40 kN with a factor of safety of 2 against buckling. Find the smallest diameter d.

P = 40 kNn = 2L = 4 mE = 70 GPa (aluminium)
d = mm

3Solutions

1.Axial stress & strain

Answer: δ = 0.09662 mm

Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.

Areas

Ar = π·40²/4 = 1257 mm²
At = π(80² − 50²)/4 = 3063 mm²

Combined axial stiffness

ΣEA = 200·10³·1257 + 70·10³·3063 = 4.657 × 10⁸ N

Shortening

δ = 150000·300/4.657 × 10⁸ = 0.09662 mm

Answer

δ = 0.09662 mm
2.Axial stress & strain

Answer: Pmax = 497.7 kN

Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.

Areas

Ar = π·30²/4 = 706.9 mm²
At = π(120² − 70²)/4 = 7461 mm²

Combined axial stiffness

ΣEA = 200·10³·706.9 + 70·10³·7461 = 6.637 × 10⁸ N

Governing strain

ε = min(0.00075, 0.001429) = 0.00075 (steel)

Largest load

Pmax = 0.00075·6.637 × 10⁸ = 497746 N = 497.7 kN

Answer

Pmax = 497.7 kN
3.Torsion of shafts

Answer: do = 51.89 mm

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Outer diameter from the allowable stress

T = 750 N·m = 750000 N·mm
1 − k⁴ = 1 − 0.75⁴ = 0.6836
do = ∛(16T/(π·τallow·(1 − k⁴))) = ∛(16·750000/(π·40·0.6836)) = 51.89 mm
di = 0.75·51.89 = 38.92 mm

Answer

do = 51.89 mm

A solid shaft would need d = 45.71 mm; the hollow one is a little larger but much lighter.

4.Torsion of shafts

Answer: do = 45.14 mm

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Torque

ω = 2πN/60 = 2π·1450/60 = 151.8 rad/s
T = P/ω = 75000/151.8 = 493.9 N·m

Outer diameter from the allowable stress

T = 493.9 N·m = 493929 N·mm
1 − k⁴ = 1 − 0.75⁴ = 0.6836
do = ∛(16T/(π·τallow·(1 − k⁴))) = ∛(16·493929/(π·40·0.6836)) = 45.14 mm
di = 0.75·45.14 = 33.86 mm

Answer

do = 45.14 mm

A solid shaft would need d = 39.77 mm; the hollow one is a little larger but much lighter.

5.Shear force & bending moment

Answer: Mx = 31.5 kN·m

Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.

Support reactions

Equilibrium of the whole beam.

UDL resultant: W = w·ℓ = 3·10 = 30 kN, acting at x̄ = 5 m
ΣMA = 0: RB·10 = 3·10·5
RB = 150/10 = 15 kN
ΣFy = 0: RA = 30 − 15 = 15 kN
w = 3 kN/mABRA​ = 15RB​ = 15section7 m3 m

Cut at x = 7 m and keep the left part

Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.

M = RA·x − (each load left of the cut × its distance to the cut)
Mx = 15·7 − 3·7·3.5 = 31.5 kN·m

Answer

Mx = 31.5 kN·m
6.Shear force & bending moment

Answer: F (x = 10 m)

Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.

Support reactions

Take moments about one support, then use the vertical force balance.

R1 = 18.75 kN, R2 = 96.25 kN

Bending moment at every mark

Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.

MA = 0, MB = −40, MC = −42.5, MD = −45, ME = −47.5, MF = −120 kN·m, MG = 0

Answer

Mark F: MF = −120 kN·m
7.Centroid & second moment of area

Answer: Ix = 4.755 × 10⁶ mm⁴

Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.

Split into rectangles

Take the base at full width and the two legs above it (height h − t), so nothing is counted twice.

base: A1 = 180·8 = 1440 mm², y1 = 4 mm
two legs: A2 = 2·8·112 = 1792 mm², y2 = 8 + 112/2 = 64 mm

Centroid

ȳ = (1440·4 + 1792·64)/3232 = 37.27 mm

Parallel-axis theorem

base: 180·8³/12 + 1440·(4 − 37.27)² = 1.601 × 10⁶ mm⁴
two legs: 2·8·112³/12 + 1792·(64 − 37.27)² = 3.154 × 10⁶ mm⁴
Ix = 1.601 × 10⁶ + 3.154 × 10⁶
Ix = 4.755 × 10⁶ mm⁴ = 4.755 × 10⁶ mm⁴

Answer

Ix = 4.755 × 10⁶ mm⁴
8.Centroid & second moment of area

Answer: Ix = 171.7 × 10⁶ mm⁴

Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.

Centroid

ȳ = (36000·120 − 800·156)/(36000 − 800) = 119.2 mm

Full plate about ȳ

150·240³/12 + 36000·0.8182² = 172.8 × 10⁶ mm⁴

Hole about ȳ

40·20³/12 + 800·36.82² = 1.111 × 10⁶ mm⁴

Subtract

Ix = 171.7 × 10⁶ mm⁴

Answer

Ix = 171.7 × 10⁶ mm⁴
9.Mohr’s circle & stress transformation

Answer: θp = −16.85 °

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.

στxyCσ1​σ2​

Angle on the circle

Point x sits at an angle 2θp from the σ-axis on Mohr’s circle; the quadrant follows from the signs of σₓ − σᵧ and τₓᵧ.

2θp = atan2(2·−40, 70 − −50) = −33.69°

Angle on the element

θp = −16.85°

Answer

θp = −16.85°

Positive angles are counter-clockwise.

10.Mohr’s circle & stress transformation

Answer: n = 2.461

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. Yield criteria: von Mises predicts yield when σvM = √(σ₁² − σ₁σ₂ + σ₂²) reaches σY; Tresca when the absolute maximum shear stress reaches σY/2.

στxyCσ1​σ2​

Principal stresses

C = 30 MPa, R = 72.11 MPa
σ1 = 102.1 MPa, σ2 = −42.11 MPa, σ3 = 0

Tresca

σmax − σmin = 144.2 MPa
n = 355/144.2 = 2.461

Answer

n = 2.461

n > 1 means the point does not yield; Tresca is slightly more conservative than von Mises.

11.Beam deflection

Answer: δ = 13.02 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

w = 4 N/mm, L = 5000 mm
EI = 2.4 × 10¹³ N·mm²

Deflection

δ = wL⁴/(8EI) = 4·5000⁴/(8·2.4 × 10¹³) = 13.02 mm

Answer

δ = 13.02 mm
12.Beam deflection

Answer: hreq = 206.2 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

w = 3 N/mm, L = 3500 mm, E = 11000 N/mm²

Deflection limit

δallow = L/360 = 3500/360 = 9.722 mm

Required second moment of area

Ireq = 5wL⁴/(384·E·δallow) = 5·3·3500⁴/(384·11000·9.722) = 5.481 × 10⁷ mm⁴

Required depth

bh³/12 = Ireq → h = (12·5.481 × 10⁷/75)1/3 = 206.2 mm

Answer

hreq = 206.2 mm

In practice, choose the next standard depth above this value.

13.Column buckling

Answer: Pcr = 38.59 kN

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·80⁴/64 = 2.011 × 10⁶ mm⁴

Effective length

KL = 2·3000 = 6000 mm

Critical load

Pcr = π²EI/(KL)² = π²·70000·2.011 × 10⁶/6000² = 38586 N = 38.59 kN

Answer

Pcr = 38.59 kN
14.Column buckling

Answer: d = 55.42 mm

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Required critical load

Pcr = n·P = 2·40000 = 80000 N
KL = 0.5·4000 = 2000 mm

Solve for the diameter

d = (64·n·P·(KL)²/(π³E))^(1/4) = (64·80000·2000²/(π³·70000))^(1/4) = 55.42 mm

Answer

d = 55.42 mm

Check: the slenderness KL/r is 144.3, so the column is slender and Euler applies.

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