Axial stress & strain
- Normal stress
- σ = F/A
- Strain
- ε = ΔL/L
- Hooke’s law
- σ = E·ε
- Elongation
- ΔL = FL/(EA)
- Thermal strain
- εT = α·ΔT
Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.
A bar is made of a steel segment (diameter 30 mm, length 600 mm, E = 200 GPa) joined end to end with a segment made of copper (diameter 30 mm, length 400 mm, E = 120 GPa). It is fixed at one end and pulled at the other. Find the axial load P that stretches it by 0.2 mm in total.
A steel segment (diameter 40 mm, length 600 mm, E = 200 GPa) and a segment made of copper (diameter 60 mm, length 500 mm, E = 120 GPa) are joined end to end and fixed between two rigid walls. An axial load of 80 kN acts at the joint, towards segment 2. Find the magnitude of the stress σ2 in segment 2.
A solid steel shaft is fixed at the wall and twisted by a torque T at its free end. Find the angle of twist φ of the free end, in degrees.
A solid steel shaft of diameter 40 mm is fixed to rigid walls at both ends A and B. A torque of 2000 N·m is applied at C, 2 m from A and 1.5 m from B. Find the reaction torque TA at wall A.
The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.
The beam rests on a pin at A and a roller at B and overhangs B by 1 m to the free end C. A uniformly distributed load w acts over the whole length A–C. Find the maximum sagging bending moment Mmax between the supports.
A 120 mm × 150 mm plate has a circular hole of diameter 30 mm on its vertical centre line, with its centre 60 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.
A cast-iron beam has the T-section shown, with the flange on top. The allowable stresses are 60 MPa in tension and 120 MPa in compression. Find the largest hogging bending moment Mallow the beam can carry (give its size).
A point in a loaded part has σₓ = −60 MPa, σᵧ = 60 MPa and τₓᵧ = −30 MPa (tension positive). Find the angle θp from the x-axis to the direction of the largest principal stress, between −90° and 90°.
A thin-walled cylindrical tank of inner diameter 400 mm and wall thickness 10 mm holds gas at a gauge pressure of 1 MPa. It is made from plate welded along a helical seam at 30° to the axis of the cylinder. Find the normal stress σn acting across the weld seam.
A cantilever carries a uniformly distributed load w over its whole length and a point load P at its free end. Using superposition, find the deflection δ at the free end.
A simply supported timber beam of rectangular section, 75 mm wide, carries a uniformly distributed load w over its whole span. Its midspan deflection may not exceed span/300. Find the smallest depth hreq of the section.
A column of length L made of steel is fixed at the base and pinned at the top. Using Euler’s formula, find its critical buckling load Pcr.
A column of length L made of aluminium is fixed at the base and pinned at the top. Find its slenderness and the critical buckling stress σcr from Euler’s formula.
Answer: P = 22.32 kN
Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.
Answer: σ2 = 17.49 MPa
Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.
Answer: φ = 8.964 °
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
Answer: TA = 857.1 N·m
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω. When both ends are fixed, statics alone gives only TA + TB = T₀; the second equation is compatibility (equal twist of both parts at the loaded section).
Answer: D (x = 3 m)
Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.
Take moments about one support, then use the vertical force balance.
Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.
Answer: Mmax = 31.01 kN·m
Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut. Maximum moment: since dM/dx = V, the bending moment has its peak where the shear force passes through zero, either at a point load or inside a distributed load.
Equilibrium of the whole beam, including the load on the overhang.
Answer: Ix = 33.54 × 10⁶ mm⁴
Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.
Answer: Mallow = 6.988 kN·m
Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.
Hogging: the top is in tension, the bottom in compression.
Answer: θp = −76.72 °
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
Point x sits at an angle 2θp from the σ-axis on Mohr’s circle; the quadrant follows from the signs of σₓ − σᵧ and τₓᵧ.
Positive angles are counter-clockwise.
Answer: σn = 17.5 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. Thin-walled cylinder: hoop stress σh = pr/t and axial stress σa = pr/(2t); these are the principal stresses in the wall.
Take x along the axis (σa) and y around the hoop (σh). The seam’s normal makes 90° − α with the axis.
Answer: δ = 39.68 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
Answer: hreq = 264 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
In practice, choose the next standard depth above this value.
Answer: Pcr = 157.4 kN
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A rectangle buckles about its weak axis, using the smaller dimension cubed.
Answer: σcr = 35.25 MPa
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A round section has the same I about every axis.
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