Axial stress & strain
- Normal stress
- σ = F/A
- Strain
- ε = ΔL/L
- Hooke’s law
- σ = E·ε
- Elongation
- ΔL = FL/(EA)
- Thermal strain
- εT = α·ΔT
Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.
A steel rod (diameter 25 mm, E = 200 GPa) sits inside a tube made of bronze (outer diameter 80 mm, inner diameter 60 mm, E = 110 GPa). Both are 500 mm long and are compressed together between rigid plates by 250 kN. Find the shortening δ.
The stepped bar is fixed at the wall and loaded at its free end. Find the largest normal stress σmax in the bar.
A solid steel shaft is fixed at the wall and twisted by a torque T at its free end. Find the angle of twist φ of the free end, in degrees.
A hollow shaft must transmit 20 kW at 1800 rpm. Its inner diameter is to be 0.75 times its outer diameter, and the shear stress must not exceed 40 MPa. Find the smallest outer diameter do.
The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.
The simply supported beam carries a uniformly distributed load over part of its span. Find the maximum bending moment Mmax in the beam.
A channel section lies with its open side up: a base plate 100 mm wide with two upright legs, 130 mm high overall. Base and legs are all 8 mm thick. Find the height ȳ of the centroid above the bottom edge.
A 150 mm × 200 mm plate has a rectangular cut-out 80 mm wide and 20 mm high, centred on the vertical centre line with its centre 70 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.
A point has σₓ = 140 MPa and σᵧ = −60 MPa. How large can the shear stress τxy (magnitude) become before the largest principal stress reaches 200 MPa?
A point in a loaded part has σₓ = 130 MPa, σᵧ = −30 MPa and τₓᵧ = 10 MPa (tension positive). Find the normal stress σθ on a plane whose normal is rotated 25° counter-clockwise from the x-axis.
A simply supported beam carries a uniformly distributed load w over its whole span. Find the slope θA of the beam at support A, in radians.
A propped cantilever is fixed at A and simply supported (propped) at B. It carries a uniformly distributed load w over its whole length. EI is constant. Find the size of the bending moment MA at the fixed end.
A column of length L made of steel is fixed at the base and free at the top. Using Euler’s formula, find its critical buckling load Pcr.
A column of length L made of steel is fixed at the base and pinned at the top. Find its slenderness and the critical buckling stress σcr from Euler’s formula.
Answer: δ = 0.3676 mm
Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.
Answer: σmax = 596.8 MPa
Axially loaded members: each prismatic segment obeys δ = PL/(AE). For members in series the elongations add.
The free end carries P, so every section of the bar carries the same axial force P. Only the areas and materials change.
The thinner segment has the smaller area, so it carries the larger stress.
Answer: φ = 5.603 °
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
Answer: do = 27.04 mm
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
A solid shaft would need d = 23.82 mm; the hollow one is a little larger but much lighter.
Answer: D (x = 3 m)
Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.
Take moments about one support, then use the vertical force balance.
Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.
Answer: Mmax = 21.33 kN·m
Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut. Maximum moment: since dM/dx = V, the bending moment has its peak where the shear force passes through zero, either at a point load or inside a distributed load.
Equilibrium of the whole beam.
The shear force starts at RA, stays constant over any unloaded part and falls with slope w inside the load.
Answer: ȳ = 50.1 mm
Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.
Take the base at full width and the two legs above it (height h − t), so nothing is counted twice.
Answer: Ix = 98.43 × 10⁶ mm⁴
Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.
Answer: τxy = 124.9 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
Answer: σθ = 109.1 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
Answer: θA = 0.008385 rad
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition). The slope θ = dv/dx is the first integral of M/(EI); in consistent units it comes out in radians.
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
That is 0.4804°.
Answer: MA = 9 kN·m
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition). For a statically indeterminate beam, remove a redundant support and require the deflection there to be zero (compatibility).
Without the prop the beam is a cantilever. Its free end would deflect under the load.
The prop force RB alone lifts the free end by RBL³/(3EI). The prop holds B at zero deflection, so the two must cancel. EI cancels out.
Moments about A of the loads and the prop force.
Answer: Pcr = 158.8 kN
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A round section has the same I about every axis.
Answer: σcr = 226.6 MPa
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A round section has the same I about every axis.
ExamProblems · examproblems.com/courses/mechanics-of-materials