Mechanics of Materials: cram pack

Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.

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1Formulas and methods

Axial stress & strain

Normal stress
σ = F/A
Strain
ε = ΔL/L
Hooke’s law
σ = E·ε
Elongation
ΔL = FL/(EA)
Thermal strain
εT = α·ΔT

Torsion of shafts

Shear stress
τ = T·r/J
Solid shaft
J = πd⁴/32
Hollow shaft
J = π(D⁴ − d⁴)/32
Angle of twist
φ = TL/(GJ)
Power
P = T·ω = 2πnT/60

Method

  1. Find the polar moment of area: J = πd⁴/32 for a solid shaft.
  2. Shear stress at the surface: τ = T·r/J, with r the outer radius.
  3. Angle of twist: φ = TL/(GJ) in radians.
  4. If power is given, find the torque first with P = T·ω, ω = 2πn/60.

Shear force & bending moment

Shear and moment
V = ΣF on one side, M = ΣF·d on one side
Bending stress
σ = M·y/I
Rectangle
I = bh³/12
Section modulus
W = I/ymax
Simply supported, uniform load
Mmax = wL²/8

Method

  1. Find the support reactions from equilibrium of the whole beam.
  2. Cut the beam at the section you need and keep one side.
  3. Shear force: sum of the vertical forces on that side. Bending moment: sum of their moments about the cut.
  4. For the maximum moment, find where the shear force is zero.

Centroid & second moment of area

Centroid
ȳ = ΣAiyi/ΣAi
Rectangle
I = bh³/12
Parallel-axis theorem
I = Ic + A·d²
Composite section
I = Σ(Ic,i + Aidi²)

Mohr’s circle & stress transformation

Centre
C = (σx + σy)/2
Radius
R = √(((σx − σy)/2)² + τxy²)
Principal stresses
σ1,2 = C ± R
Principal direction
tan 2θp = 2τxy/(σx − σy)
Inclined plane
σθ = C + (σx − σy)/2·cos 2θ + τxy·sin 2θ

Method

  1. Calculate the centre of Mohr’s circle: C = (σx + σy)/2.
  2. Calculate the radius: R = √(((σx − σy)/2)² + τxy²).
  3. The principal stresses are C ± R and the largest in-plane shear stress is R.
  4. Angles on the circle are double the angles on the element: tan 2θp = 2τxy/(σx − σy).

Beam deflection

Point load at midspan
δ = PL³/(48EI)
Uniform load, simply supported
δ = 5wL⁴/(384EI)
Cantilever, end load
δ = PL³/(3EI)
Cantilever, uniform load
δ = wL⁴/(8EI)
Superposition
δ = δ1 + δ2

Column buckling

Euler load
Pcr = π²EI/(KL)²
Effective length factor
K = 1 pinned–pinned, 0.5 fixed–fixed, 0.7 fixed–pinned, 2 fixed–free
Critical stress
σcr = Pcr/A
Slenderness
λ = KL/r, r = √(I/A)

2Practice problems

1.Axial stress & strainMedium
250 kNØ25110 GPaØ80/60500 mmδ = ?

A steel rod (diameter 25 mm, E = 200 GPa) sits inside a tube made of bronze (outer diameter 80 mm, inner diameter 60 mm, E = 110 GPa). Both are 500 mm long and are compressed together between rigid plates by 250 kN. Find the shortening δ.

P = 250 kNrod: Ø25 mm, E = 200 GPatube: Ø80/Ø60 mm, E = 110 GPaL = 500 mm
δ = mm
2.Axial stress & strainHard
Ø 30 mmCopper0.5 mØ 16 mmCopper2 mP = 120 kN

The stepped bar is fixed at the wall and loaded at its free end. Find the largest normal stress σmax in the bar.

P = 120 kNsegment 1: Ø30 mm, 0.5 m, copper (E = 117 GPa)segment 2: Ø16 mm, 2 m, copper (E = 117 GPa)
σmax = MPa
3.Torsion of shaftsMedium
T = 200 N·md = 25 mmL = 1.5 mφ = ?

A solid steel shaft is fixed at the wall and twisted by a torque T at its free end. Find the angle of twist φ of the free end, in degrees.

T = 200 N·md = 25 mmL = 1.5 mG = 80 GPa
φ = °
4.Torsion of shaftsHard
do​ = ?20 kW, 1800 rpm

A hollow shaft must transmit 20 kW at 1800 rpm. Its inner diameter is to be 0.75 times its outer diameter, and the shear stress must not exceed 40 MPa. Find the smallest outer diameter do.

P = 20 kWN = 1800 rpmdi/do = 0.75τallow = 40 MPa
do = mm
5.Shear force & bending momentMedium
8 kN/m10 kNABCDEFG1 m1 m1 m1 m1 m1 m

The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.

10 kN @ 3 m8 kN/m, 2–6 m
  1. 1A (x = 0 m)
  2. 2B (x = 1 m)
  3. 3C (x = 2 m)
  4. 4D (x = 3 m)
  5. 5E (x = 4 m)
  6. 6F (x = 5 m)
  7. 7G (x = 6 m)
6.Shear force & bending momentHard
w = 6 kN/mAB4 m2 m

The simply supported beam carries a uniformly distributed load over part of its span. Find the maximum bending moment Mmax in the beam.

L = 6 mw = 6 kN/m from 0 to 4 m
Mmax = kN·m
7.Centroid & second moment of areaMedium
100130t = 8ȳ = ?dimensions in mm

A channel section lies with its open side up: a base plate 100 mm wide with two upright legs, 130 mm high overall. Base and legs are all 8 mm thick. Find the height ȳ of the centroid above the bottom edge.

b = 100 mmh = 130 mmt = 8 mm
ȳ = mm
8.Centroid & second moment of areaHard
150 mm200 mm70 mm80 × 20xIx​ = ?

A 150 mm × 200 mm plate has a rectangular cut-out 80 mm wide and 20 mm high, centred on the vertical centre line with its centre 70 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.

b = 150 mmh = 200 mmcut-out: 80 × 20 mmhole centre: y = 70 mm
Ix = × 10⁶ mm⁴
9.Mohr’s circle & stress transformationMedium
σx​ = 140σy​ = −60MPaτxy​ = ?

A point has σₓ = 140 MPa and σᵧ = −60 MPa. How large can the shear stress τxy (magnitude) become before the largest principal stress reaches 200 MPa?

σx = 140 MPaσy = −60 MPaσ1 = 200 MPa
τxy = MPa
10.Mohr’s circle & stress transformationHard
σx​ = 130σy​ = −30τxy​ = 10MPa

A point in a loaded part has σₓ = 130 MPa, σᵧ = −30 MPa and τₓᵧ = 10 MPa (tension positive). Find the normal stress σθ on a plane whose normal is rotated 25° counter-clockwise from the x-axis.

σx = 130 MPaσy = −30 MPaτxy = 10 MPaθ = 25°
σθ = MPa
11.Beam deflectionMedium
w = 12 kN/mABθ3 m

A simply supported beam carries a uniformly distributed load w over its whole span. Find the slope θA of the beam at support A, in radians.

w = 12 kN/mL = 3 mE = 70 GPa (aluminium)I = 23 × 10⁶ mm⁴
θA = rad
12.Beam deflectionHard
w = 8 kN/mAB3 m

A propped cantilever is fixed at A and simply supported (propped) at B. It carries a uniformly distributed load w over its whole length. EI is constant. Find the size of the bending moment MA at the fixed end.

L = 3 mw = 8 kN/m
MA = kN·m
13.Column bucklingMedium
PL = 2.5 md = 80 mmcross-section

A column of length L made of steel is fixed at the base and free at the top. Using Euler’s formula, find its critical buckling load Pcr.

L = 2.5 mE = 200 GPa (steel)d = 80 mm
Pcr = kN
14.Column bucklingHard
PL = 1 md = 30 mmcross-section

A column of length L made of steel is fixed at the base and pinned at the top. Find its slenderness and the critical buckling stress σcr from Euler’s formula.

L = 1 mE = 200 GPa (steel)d = 30 mm
σcr = MPa

3Solutions

1.Axial stress & strain

Answer: δ = 0.3676 mm

Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.

Areas

Ar = π·25²/4 = 490.9 mm²
At = π(80² − 60²)/4 = 2199 mm²

Combined axial stiffness

ΣEA = 200·10³·490.9 + 110·10³·2199 = 3.401 × 10⁸ N

Shortening

δ = 250000·500/3.401 × 10⁸ = 0.3676 mm

Answer

δ = 0.3676 mm
2.Axial stress & strain

Answer: σmax = 596.8 MPa

Axially loaded members: each prismatic segment obeys δ = PL/(AE). For members in series the elongations add.

Same force in both segments

The free end carries P, so every section of the bar carries the same axial force P. Only the areas and materials change.

A1 = π·30²/4 = 706.9 mm², A2 = π·16²/4 = 201.1 mm²
σ1 = 169.8 MPa
σ2 = 596.8 MPa

Largest stress

The thinner segment has the smaller area, so it carries the larger stress.

σmax = 596.8 MPa

Answer

σmax = 596.8 MPa
3.Torsion of shafts

Answer: φ = 5.603 °

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Polar second moment of area

J = π·25⁴/32 = 38350 mm⁴

Angle of twist

φ = TL/(GJ) = 200·1000·1500/(80000·38350) = 0.09778 rad
φ = 0.09778·180/π = 5.603°

Answer

φ = 5.603°
4.Torsion of shafts

Answer: do = 27.04 mm

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Torque

ω = 2πN/60 = 2π·1800/60 = 188.5 rad/s
T = P/ω = 20000/188.5 = 106.1 N·m

Outer diameter from the allowable stress

T = 106.1 N·m = 106103 N·mm
1 − k⁴ = 1 − 0.75⁴ = 0.6836
do = ∛(16T/(π·τallow·(1 − k⁴))) = ∛(16·106103/(π·40·0.6836)) = 27.04 mm
di = 0.75·27.04 = 20.28 mm

Answer

do = 27.04 mm

A solid shaft would need d = 23.82 mm; the hollow one is a little larger but much lighter.

5.Shear force & bending moment

Answer: D (x = 3 m)

Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.

Support reactions

Take moments about one support, then use the vertical force balance.

R1 = 15.67 kN, R2 = 26.33 kN

Bending moment at every mark

Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.

MA = 0, MB = 15.67, MC = 31.33, MD = 43 kN·m, ME = 36.67, MF = 22.33, MG = 0

Answer

Mark D: MD = 43 kN·m
6.Shear force & bending moment

Answer: Mmax = 21.33 kN·m

Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut. Maximum moment: since dM/dx = V, the bending moment has its peak where the shear force passes through zero, either at a point load or inside a distributed load.

Support reactions

Equilibrium of the whole beam.

UDL resultant: W = w·ℓ = 6·4 = 24 kN, acting at x̄ = 2 m
ΣMA = 0: RB·6 = 6·4·2
RB = 48/6 = 8 kN
ΣFy = 0: RA = 24 − 8 = 16 kN

Zero shear

The shear force starts at RA, stays constant over any unloaded part and falls with slope w inside the load.

RA − w·(x0 − 0) = 0
x0 = 0 + 16/6 = 2.667 m

Maximum moment

Mmax = RA·x0 − w·(x0 − 0)²/2 = 16·2.667 − 6·2.667²/2 = 21.33 kN·m

Answer

Mmax = 21.33 kN·m
7.Centroid & second moment of area

Answer: ȳ = 50.1 mm

Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.

Split into rectangles

Take the base at full width and the two legs above it (height h − t), so nothing is counted twice.

base: A1 = 100·8 = 800 mm², y1 = 4 mm
two legs: A2 = 2·8·122 = 1952 mm², y2 = 8 + 122/2 = 69 mm

Centroid

ȳ = (800·4 + 1952·69)/2752 = 50.1 mm

Answer

ȳ = 50.1 mm
8.Centroid & second moment of area

Answer: Ix = 98.43 × 10⁶ mm⁴

Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.

Centroid

ȳ = (30000·100 − 1600·70)/(30000 − 1600) = 101.7 mm

Full plate about ȳ

150·200³/12 + 30000·−1.69² = 100.1 × 10⁶ mm⁴

Hole about ȳ

80·20³/12 + 1600·−31.69² = 1.66 × 10⁶ mm⁴

Subtract

Ix = 98.43 × 10⁶ mm⁴

Answer

Ix = 98.43 × 10⁶ mm⁴
9.Mohr’s circle & stress transformation

Answer: τxy = 124.9 MPa

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.

Required radius

C = (140 + (−60))/2 = 40 MPa
R = σ1 − C = 200 − 40 = 160 MPa
στxyCσ1​σ2​

Shear stress

τxy = √(R² − ((σₓ − σᵧ)/2)²) = √(160² − 100²) = 124.9 MPa

Answer

τxy = 124.9 MPa
10.Mohr’s circle & stress transformation

Answer: σθ = 109.1 MPa

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.

Transformation equation

σθ = 50 + 80·0.6428 + 10·0.766 = 109.1 MPa

Answer

σθ = 109.1 MPa
11.Beam deflection

Answer: θA = 0.008385 rad

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition). The slope θ = dv/dx is the first integral of M/(EI); in consistent units it comes out in radians.

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

w = 12 N/mm, L = 3000 mm
EI = 1.61 × 10¹² N·mm²

End slope

θA = wL³/(24EI) = 12·3000³/(24·1.61 × 10¹²) = 0.008385 rad

Answer

θA = 0.008385 rad

That is 0.4804°.

12.Beam deflection

Answer: MA = 9 kN·m

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition). For a statically indeterminate beam, remove a redundant support and require the deflection there to be zero (compatibility).

Remove the prop

Without the prop the beam is a cantilever. Its free end would deflect under the load.

δload = wL⁴/(8EI)

Compatibility at the prop

The prop force RB alone lifts the free end by RBL³/(3EI). The prop holds B at zero deflection, so the two must cancel. EI cancels out.

RB·L³/(3EI) = wL⁴/(8EI) → RB = 3wL/8 = 3·8·3/8 = 9 kN

Moment at the fixed end

Moments about A of the loads and the prop force.

MA = wL²/2 − RB·L = 36 − 27 = 9 kN·m

Answer

MA = 9 kN·m
13.Column buckling

Answer: Pcr = 158.8 kN

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·80⁴/64 = 2.011 × 10⁶ mm⁴

Effective length

KL = 2·2500 = 5000 mm

Critical load

Pcr = π²EI/(KL)² = π²·200000·2.011 × 10⁶/5000² = 158752 N = 158.8 kN

Answer

Pcr = 158.8 kN
14.Column buckling

Answer: σcr = 226.6 MPa

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·30⁴/64 = 39761 mm⁴

Radius of gyration and slenderness

A = 706.9 mm²
r = √(I/A) = √(39761/706.9) = 7.5 mm
KL = 0.7·1000 = 700 mm
KL/r = 700/7.5 = 93.33

Critical stress

σcr = π²E/(KL/r)² = π²·200000/93.33² = 226.6 MPa

Answer

σcr = 226.6 MPa

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