Mechanics of Materials: cram pack

Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.

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1Formulas and methods

Axial stress & strain

Normal stress
σ = F/A
Strain
ε = ΔL/L
Hooke’s law
σ = E·ε
Elongation
ΔL = FL/(EA)
Thermal strain
εT = α·ΔT

Torsion of shafts

Shear stress
τ = T·r/J
Solid shaft
J = πd⁴/32
Hollow shaft
J = π(D⁴ − d⁴)/32
Angle of twist
φ = TL/(GJ)
Power
P = T·ω = 2πnT/60

Method

  1. Find the polar moment of area: J = πd⁴/32 for a solid shaft.
  2. Shear stress at the surface: τ = T·r/J, with r the outer radius.
  3. Angle of twist: φ = TL/(GJ) in radians.
  4. If power is given, find the torque first with P = T·ω, ω = 2πn/60.

Shear force & bending moment

Shear and moment
V = ΣF on one side, M = ΣF·d on one side
Bending stress
σ = M·y/I
Rectangle
I = bh³/12
Section modulus
W = I/ymax
Simply supported, uniform load
Mmax = wL²/8

Method

  1. Find the support reactions from equilibrium of the whole beam.
  2. Cut the beam at the section you need and keep one side.
  3. Shear force: sum of the vertical forces on that side. Bending moment: sum of their moments about the cut.
  4. For the maximum moment, find where the shear force is zero.

Centroid & second moment of area

Centroid
ȳ = ΣAiyi/ΣAi
Rectangle
I = bh³/12
Parallel-axis theorem
I = Ic + A·d²
Composite section
I = Σ(Ic,i + Aidi²)

Mohr’s circle & stress transformation

Centre
C = (σx + σy)/2
Radius
R = √(((σx − σy)/2)² + τxy²)
Principal stresses
σ1,2 = C ± R
Principal direction
tan 2θp = 2τxy/(σx − σy)
Inclined plane
σθ = C + (σx − σy)/2·cos 2θ + τxy·sin 2θ

Method

  1. Calculate the centre of Mohr’s circle: C = (σx + σy)/2.
  2. Calculate the radius: R = √(((σx − σy)/2)² + τxy²).
  3. The principal stresses are C ± R and the largest in-plane shear stress is R.
  4. Angles on the circle are double the angles on the element: tan 2θp = 2τxy/(σx − σy).

Beam deflection

Point load at midspan
δ = PL³/(48EI)
Uniform load, simply supported
δ = 5wL⁴/(384EI)
Cantilever, end load
δ = PL³/(3EI)
Cantilever, uniform load
δ = wL⁴/(8EI)
Superposition
δ = δ1 + δ2

Column buckling

Euler load
Pcr = π²EI/(KL)²
Effective length factor
K = 1 pinned–pinned, 0.5 fixed–fixed, 0.7 fixed–pinned, 2 fixed–free
Critical stress
σcr = Pcr/A
Slenderness
λ = KL/r, r = √(I/A)

2Practice problems

1.Axial stress & strainMedium
P = ?12400 mm200 mmØ20Ø40δ = 0.3 mm

A bar is made of a steel segment (diameter 20 mm, length 400 mm, E = 200 GPa) joined end to end with a segment made of brass (diameter 40 mm, length 200 mm, E = 100 GPa). It is fixed at one end and pulled at the other. Find the axial load P that stretches it by 0.3 mm in total.

segment 1: steel, Ø20 mm, 400 mm, E = 200 GPasegment 2: brass, Ø40 mm, 200 mm, E = 100 GPaδ = 0.3 mm
P = kN
2.Axial stress & strainHard
Ø 30 mmSteel1 mØ 16 mmAluminium2 mP = 35 kN

The stepped bar is fixed at the wall and loaded at its free end. Find the total elongation δ.

P = 35 kNsegment 1: Ø30 mm, 1 m, steel (E = 200 GPa)segment 2: Ø16 mm, 2 m, aluminium (E = 70 GPa)
δ = mm
3.Torsion of shaftsMedium
T = 200 N·md = 50 mmL = 2 mφ = ?

A solid steel shaft is fixed at the wall and twisted by a torque T at its free end. Find the angle of twist φ of the free end, in degrees.

T = 200 N·md = 50 mmL = 2 mG = 80 GPa
φ = °
4.Torsion of shaftsHard
Tdo​ = 100 mm, di​ = 60 mm

A hollow shaft transmits 30 kW at 300 rpm. Find the maximum shear stress τmax in the shaft.

P = 30 kWN = 300 rpmdo = 100 mmdi = 60 mm
τmax = MPa
5.Shear force & bending momentMedium
5 kN/m30 kNABCDEFG2 m2 m2 m2 m2 m2 m

The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.

30 kN @ 6 m5 kN/m, 0–12 m
  1. 1A (x = 0 m)
  2. 2B (x = 2 m)
  3. 3C (x = 4 m)
  4. 4D (x = 6 m)
  5. 5E (x = 8 m)
  6. 6F (x = 10 m)
  7. 7G (x = 12 m)
6.Shear force & bending momentHard
w = 8 kN/mP = 30 kNABsection2 m6 m

Find the bending moment Mx at the section x = 2 m from support A. Use sagging moments positive and upward shear on the left face positive.

L = 8 mP = 30 kN at 2 mw = 8 kN/m from 0 to 8 mx = 2 m
Mx = kN·m
7.Centroid & second moment of areaMedium
1401520014xdimensions in mm

Find the second moment of area Ix of the T-section about the horizontal axis x through its centroid.

bf = 140 mmtf = 15 mmtw = 14 mmhw = 200 mm
Ix = × 10⁶ mm⁴
8.Centroid & second moment of areaHard
1603012018xM = 25 kN·mdimensions in mm

The T-section is used as a beam with the flange on top and carries a sagging bending moment of 25 kN·m. Find the size of the bending stress σtop at the top edge.

bf = 160 mmtf = 30 mmtw = 18 mmhw = 120 mmM = 25 kN·m
σtop = MPa
9.Mohr’s circle & stress transformationMedium
σx​ = 10τxy​ = 30MPa

A point has σₓ = 10 MPa, σᵧ = 0 MPa and τₓᵧ = 30 MPa (tension positive). The element is rotated 35° counter-clockwise. Find the normal stress σy′ on the faces of the rotated element that are perpendicular to the rotated y′-axis.

σx = 10 MPaσy = 0 MPaτxy = 30 MPaθ = 35°
σy′ = MPa
10.Mohr’s circle & stress transformationHard
σx​ = −40σy​ = 20τxy​ = −50MPa

A point in a loaded part has σₓ = −40 MPa, σᵧ = 20 MPa and τₓᵧ = −50 MPa (tension positive). Find the normal stress σθ on a plane whose normal is rotated 45° clockwise from the x-axis.

σx = −40 MPaσy = 20 MPaτxy = −50 MPaθ = -45°
σθ = MPa
11.Beam deflectionMedium
P = 4 kNABδ2.5 m1.5 m

A simply supported beam carries a point load P at a = 2.5 m from support A. Find the deflection δP under the load.

P = 4 kNa = 2.5 mL = 4 mE = 70 GPa (aluminium)I = 36 × 10⁶ mm⁴
δP = mm
12.Beam deflectionHard
w = 6 kN/mP = 3 kNδL = 5 m

A simply supported beam carries a uniformly distributed load w and a point load P at midspan. Using superposition, find the midspan deflection δmax.

P = 3 kNw = 6 kN/mL = 5 mE = 200 GPa (steel)I = 8.5 × 10⁶ mm⁴
δmax = mm
13.Column bucklingMedium
PL = 2.5 md = 50 mmcross-section

A column of length L made of aluminium is pinned at both ends. Using Euler’s formula, find its critical buckling load Pcr.

L = 2.5 mE = 70 GPa (aluminium)d = 50 mm
Pcr = kN
14.Column bucklingHard
PL = 3 md = 40 mmcross-section

A column of length L made of aluminium is fixed at both ends. Find its slenderness and the critical buckling stress σcr from Euler’s formula.

L = 3 mE = 70 GPa (aluminium)d = 40 mm
σcr = MPa

3Solutions

1.Axial stress & strain

Answer: P = 37.7 kN

Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.

Areas

A₁ = 314.2 mm², A₂ = 1257 mm²

Flexibilities

L₁/(E₁A₁) = 400/(200000·314.2) = 6.366 × 10⁻⁶ mm/N
L₂/(E₂A₂) = 200/(100000·1257) = 1.592 × 10⁻⁶ mm/N

Load

P = 0.3/7.958 × 10⁻⁶ = 37699 N = 37.7 kN

Answer

P = 37.7 kN
2.Axial stress & strain

Answer: δ = 5.221 mm

Axially loaded members: each prismatic segment obeys δ = PL/(AE). For members in series the elongations add.

Same force in both segments

The free end carries P, so every section of the bar carries the same axial force P. Only the areas and materials change.

A1 = π·30²/4 = 706.9 mm², A2 = π·16²/4 = 201.1 mm²
σ1 = 49.51 MPa
σ2 = 174.1 MPa

Add the segment elongations

δ1 = σ1L1/E1 = 49.51·1000/200000 = 0.2476 mm
δ2 = σ2L2/E2 = 174.1·2000/70000 = 4.974 mm
δ = δ1 + δ2 = 5.221 mm

Answer

δ = 5.221 mm
3.Torsion of shafts

Answer: φ = 0.4669 °

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Polar second moment of area

J = π·50⁴/32 = 613592 mm⁴

Angle of twist

φ = TL/(GJ) = 200·1000·2000/(80000·613592) = 0.008149 rad
φ = 0.008149·180/π = 0.4669°

Answer

φ = 0.4669°
4.Torsion of shafts

Answer: τmax = 5.588 MPa

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Torque

ω = 2πN/60 = 2π·300/60 = 31.42 rad/s
T = P/ω = 30000/31.42 = 954.9 N·m

Polar second moment of area

J = π(100⁴ − 60⁴)/32 = 8.545 × 10⁶ mm⁴

Maximum shear stress

τmax = T·(do/2)/J = 954930·50/8.545 × 10⁶ = 5.588 MPa

Answer

τmax = 5.588 MPa
5.Shear force & bending moment

Answer: D (x = 6 m)

Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.

Support reactions

Take moments about one support, then use the vertical force balance.

R1 = 45 kN, R2 = 45 kN

Bending moment at every mark

Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.

MA = 0, MB = 80, MC = 140, MD = 180 kN·m, ME = 140, MF = 80, MG = 0

Answer

Mark D: MD = 180 kN·m
6.Shear force & bending moment

Answer: Mx = 93 kN·m

Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.

Support reactions

Equilibrium of the whole beam.

UDL resultant: W = w·ℓ = 8·8 = 64 kN, acting at x̄ = 4 m
ΣMA = 0: RB·8 = 30·2 + 8·8·4
RB = 316/8 = 39.5 kN
ΣFy = 0: RA = 94 − 39.5 = 54.5 kN
w = 8 kN/mP = 30 kNABRA​ = 54.5RB​ = 39.5section2 m6 m

Cut at x = 2 m and keep the left part

Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.

M = RA·x − (each load left of the cut × its distance to the cut)
Mx = 54.5·2 − 8·2·1 = 93 kN·m

Answer

Mx = 93 kN·m
7.Centroid & second moment of area

Answer: Ix = 23.24 × 10⁶ mm⁴

Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.

Split into two rectangles

Measure every y from the bottom edge.

flange: Af = 140·15 = 2100 mm², yf = 200 + 15/2 = 207.5 mm
web: Aw = 14·200 = 2800 mm², yw = 200/2 = 100 mm

Centroid

ȳ = (Afyf + Awyw)/(Af + Aw) = (2100·207.5 + 2800·100)/4900 = 146.1 mm

Parallel-axis theorem

flange: 140·15³/12 + 2100·(207.5 − 146.1)² = 7.964 × 10⁶ mm⁴
web: 14·200³/12 + 2800·(100 − 146.1)² = 1.528 × 10⁷ mm⁴
Ix = 7.964 × 10⁶ + 1.528 × 10⁷ = 2.324 × 10⁷ mm⁴ = 23.24 × 10⁶ mm⁴

Answer

Ix = 23.24 × 10⁶ mm⁴
8.Centroid & second moment of area

Answer: σtop = 84.45 MPa

Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.

Split into two rectangles

Measure every y from the bottom edge.

flange: Af = 160·30 = 4800 mm², yf = 120 + 30/2 = 135 mm
web: Aw = 18·120 = 2160 mm², yw = 120/2 = 60 mm

Centroid

ȳ = (Afyf + Awyw)/(Af + Aw) = (4800·135 + 2160·60)/6960 = 111.7 mm

Parallel-axis theorem

flange: 160·30³/12 + 4800·(135 − 111.7)² = 2.96 × 10⁶ mm⁴
web: 18·120³/12 + 2160·(60 − 111.7)² = 8.371 × 10⁶ mm⁴
Ix = 2.96 × 10⁶ + 8.371 × 10⁶ = 1.133 × 10⁷ mm⁴

Bending stress

The top edge is h − ȳ from the axis.

y = 150 − 111.7 = 38.28 mm
σ = M·y/I = 2.5 × 10⁷·38.28/1.133 × 10⁷ = 84.45 MPa

Answer

σtop = 84.45 MPa
9.Mohr’s circle & stress transformation

Answer: σy′ = −24.9 MPa

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.

Transformation equation for the y′ face

σy′ = 5 − 5·0.342 − 30·0.9397 = −24.9 MPa

Check

The sum of the normal stresses does not change with rotation.

σx′ = 34.9 MPa, σx′ + σy′ = 10 = σx + σy

Answer

σy′ = −24.9 MPa
10.Mohr’s circle & stress transformation

Answer: σθ = 40 MPa

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.

Transformation equation

σθ = −10 + −30·0 + −50·−1 = 40 MPa

Answer

σθ = 40 MPa
11.Beam deflection

Answer: δP = 1.86 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

P = 4000 N, a = 2500 mm, b = 1500 mm, L = 4000 mm
EI = 2.52 × 10¹² N·mm²

Deflection under the load

δP = Pa²b²/(3EIL) = 4000·2500²·1500²/(3·2.52 × 10¹²·4000) = 1.86 mm

Answer

δP = 1.86 mm
12.Beam deflection

Answer: δmax = 33.32 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

P = 3000 N, w = 6 N/mm, L = 5000 mm, EI = 1.7 × 10¹² N·mm²

Each load on its own

δP = PL³/(48EI) = 3000·5000³/(48·1.7 × 10¹²) = 4.596 mm
δw = 5wL⁴/(384EI) = 5·6·5000⁴/(384·1.7 × 10¹²) = 28.72 mm

Add them

δmax = 4.596 + 28.72 = 33.32 mm

Answer

δmax = 33.32 mm
13.Column buckling

Answer: Pcr = 33.91 kN

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·50⁴/64 = 306796 mm⁴

Effective length

KL = 1·2500 = 2500 mm

Critical load

Pcr = π²EI/(KL)² = π²·70000·306796/2500² = 33913 N = 33.91 kN

Answer

Pcr = 33.91 kN
14.Column buckling

Answer: σcr = 30.71 MPa

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·40⁴/64 = 125664 mm⁴

Radius of gyration and slenderness

A = 1257 mm²
r = √(I/A) = √(125664/1257) = 10 mm
KL = 0.5·3000 = 1500 mm
KL/r = 1500/10 = 150

Critical stress

σcr = π²E/(KL/r)² = π²·70000/150² = 30.71 MPa

Answer

σcr = 30.71 MPa

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