Axial stress & strain
- Normal stress
- σ = F/A
- Strain
- ε = ΔL/L
- Hooke’s law
- σ = E·ε
- Elongation
- ΔL = FL/(EA)
- Thermal strain
- εT = α·ΔT
Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.
Find the axial strain ε in the aluminium bar, in microstrain (µε = 10⁻⁶).
A steel rod (diameter 25 mm, E = 200 GPa, allowable stress 160 MPa) sits inside a tube made of bronze (outer diameter 80 mm, inner diameter 50 mm, E = 110 GPa, allowable stress 70 MPa). They are compressed together between rigid plates. Find the largest load Pmax.
A solid steel shaft is fixed at the wall and twisted by a torque T at its free end. Find the angle of twist φ of the free end, in degrees.
A solid brass shaft of diameter 50 mm is fixed to rigid walls at both ends A and B. A torque of 500 N·m is applied at C, 3 m from A and 2.5 m from B. Find the reaction torque TA at wall A.
Find the shear force Vx at the section x = 0.5 m from support A. Use sagging moments positive and upward shear on the left face positive.
The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.
A circular tube has outside diameter D = 280 mm and inside diameter d = 252 mm. Find its radius of gyration r about the horizontal centroidal axis.
A 150 mm × 200 mm plate has a rectangular cut-out 40 mm wide and 20 mm high, centred on the vertical centre line with its centre 70 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.
A point has σₓ = 130 MPa and σᵧ = 80 MPa. How large can the shear stress τxy (magnitude) become before the largest principal stress reaches 165 MPa?
A point in a thin plate is in plane stress: σₓ = −10 MPa, σᵧ = 50 MPa and τₓᵧ = −20 MPa (σz = 0). The material has a yield strength of 300 MPa. Find the factor of safety n against yielding by the Tresca (maximum shear stress) criterion.
A cantilever of length L is fixed at A and carries a point load P at a distance a = 0.5 m from A. Find the deflection δB at the free end B.
A simply supported beam carries a uniformly distributed load w and a point load P at midspan. Using superposition, find the midspan deflection δmax.
A column of length L made of steel is fixed at both ends. Using Euler’s formula, find its critical buckling load Pcr.
A column of length L made of steel is fixed at the base and pinned at the top. Find its slenderness and the critical buckling stress σcr from Euler’s formula.
Answer: ε = 582.1 µε
Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).
E for aluminium = 70 GPa = 70000 MPa.
Answer: Pmax = 276.9 kN
Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.
Answer: φ = 13.51 °
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
Answer: TA = 227.3 N·m
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω. When both ends are fixed, statics alone gives only TA + TB = T₀; the second equation is compatibility (equal twist of both parts at the loaded section).
Answer: Vx = 54 kN
Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.
Equilibrium of the whole beam.
Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.
Answer: F (x = 5 m)
Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.
Take moments about one support, then use the vertical force balance.
Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.
Answer: r = 94.18 mm
Second moment of area: for a rectangle about its own centroidal axis I = bh³/12, and about its base bh³/3 (parallel-axis theorem I = Ic + A·d²). A hole is handled by subtracting its I, as long as both parts share the same axis. The elastic section modulus is S = I/c, where c is the distance to the extreme fibre. The radius of gyration r = √(I/A) is the distance at which the whole area would give the same I; it is used in column buckling.
Answer: Ix = 99.23 × 10⁶ mm⁴
Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.
Answer: τxy = 54.54 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
Answer: n = 4.16
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. Yield criteria: von Mises predicts yield when σvM = √(σ₁² − σ₁σ₂ + σ₂²) reaches σY; Tresca when the absolute maximum shear stress reaches σY/2.
n > 1 means the point does not yield; Tresca is slightly more conservative than von Mises.
Answer: δB = 1.645 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
Deflection at the load plus the slope at the load times the remaining length.
Answer: δmax = 1.077 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
Answer: Pcr = 170.5 kN
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A rectangle buckles about its weak axis, using the smaller dimension cubed.
Answer: σcr = 44.76 MPa
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A round section has the same I about every axis.
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