Mechanics of Materials: cram pack

Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.

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1Formulas and methods

Axial stress & strain

Normal stress
σ = F/A
Strain
ε = ΔL/L
Hooke’s law
σ = E·ε
Elongation
ΔL = FL/(EA)
Thermal strain
εT = α·ΔT

Torsion of shafts

Shear stress
τ = T·r/J
Solid shaft
J = πd⁴/32
Hollow shaft
J = π(D⁴ − d⁴)/32
Angle of twist
φ = TL/(GJ)
Power
P = T·ω = 2πnT/60

Method

  1. Find the polar moment of area: J = πd⁴/32 for a solid shaft.
  2. Shear stress at the surface: τ = T·r/J, with r the outer radius.
  3. Angle of twist: φ = TL/(GJ) in radians.
  4. If power is given, find the torque first with P = T·ω, ω = 2πn/60.

Shear force & bending moment

Shear and moment
V = ΣF on one side, M = ΣF·d on one side
Bending stress
σ = M·y/I
Rectangle
I = bh³/12
Section modulus
W = I/ymax
Simply supported, uniform load
Mmax = wL²/8

Method

  1. Find the support reactions from equilibrium of the whole beam.
  2. Cut the beam at the section you need and keep one side.
  3. Shear force: sum of the vertical forces on that side. Bending moment: sum of their moments about the cut.
  4. For the maximum moment, find where the shear force is zero.

Centroid & second moment of area

Centroid
ȳ = ΣAiyi/ΣAi
Rectangle
I = bh³/12
Parallel-axis theorem
I = Ic + A·d²
Composite section
I = Σ(Ic,i + Aidi²)

Mohr’s circle & stress transformation

Centre
C = (σx + σy)/2
Radius
R = √(((σx − σy)/2)² + τxy²)
Principal stresses
σ1,2 = C ± R
Principal direction
tan 2θp = 2τxy/(σx − σy)
Inclined plane
σθ = C + (σx − σy)/2·cos 2θ + τxy·sin 2θ

Method

  1. Calculate the centre of Mohr’s circle: C = (σx + σy)/2.
  2. Calculate the radius: R = √(((σx − σy)/2)² + τxy²).
  3. The principal stresses are C ± R and the largest in-plane shear stress is R.
  4. Angles on the circle are double the angles on the element: tan 2θp = 2τxy/(σx − σy).

Beam deflection

Point load at midspan
δ = PL³/(48EI)
Uniform load, simply supported
δ = 5wL⁴/(384EI)
Cantilever, end load
δ = PL³/(3EI)
Cantilever, uniform load
δ = wL⁴/(8EI)
Superposition
δ = δ1 + δ2

Column buckling

Euler load
Pcr = π²EI/(KL)²
Effective length factor
K = 1 pinned–pinned, 0.5 fixed–fixed, 0.7 fixed–pinned, 2 fixed–free
Critical stress
σcr = Pcr/A
Slenderness
λ = KL/r, r = √(I/A)

2Practice problems

1.Axial stress & strainMedium
Ø 25 mmAluminium0.5 mP = 20 kN

Find the axial strain ε in the aluminium bar, in microstrain (µε = 10⁻⁶).

P = 20 kNd = 25 mmL = 0.5 mE = 70 GPa
ε = µε
2.Axial stress & strainHard
P = ?Ø25110 GPaØ80/50300 mm

A steel rod (diameter 25 mm, E = 200 GPa, allowable stress 160 MPa) sits inside a tube made of bronze (outer diameter 80 mm, inner diameter 50 mm, E = 110 GPa, allowable stress 70 MPa). They are compressed together between rigid plates. Find the largest load Pmax.

rod: Ø25 mm, E = 200 GPa, σallow = 160 MPatube: Ø80/Ø50 mm, E = 110 GPa, σallow = 70 MPa
Pmax = kN
3.Torsion of shaftsMedium
T = 1000 N·md = 30 mmL = 1.5 mφ = ?

A solid steel shaft is fixed at the wall and twisted by a torque T at its free end. Find the angle of twist φ of the free end, in degrees.

T = 1000 N·md = 30 mmL = 1.5 mG = 80 GPa
φ = °
4.Torsion of shaftsHard
d = 50 mmT0​ = 500 N·mACBa = 3 mb = 2.5 m

A solid brass shaft of diameter 50 mm is fixed to rigid walls at both ends A and B. A torque of 500 N·m is applied at C, 3 m from A and 2.5 m from B. Find the reaction torque TA at wall A.

d = 50 mmT0 = 500 N·ma = 3 mb = 2.5 m
TA = N·m
5.Shear force & bending momentMedium
w = 12 kN/mABsection0.5 m9.5 m

Find the shear force Vx at the section x = 0.5 m from support A. Use sagging moments positive and upward shear on the left face positive.

L = 10 mw = 12 kN/m from 0 to 10 mx = 0.5 m
Vx = kN
6.Shear force & bending momentHard
10 kN/m45 kN10 kNABCDEFG1 m1 m1 m1 m1 m1 m

The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.

45 kN @ 6 m10 kN @ 4 m10 kN/m, 0–5 m
  1. 1A (x = 0 m)
  2. 2B (x = 1 m)
  3. 3C (x = 2 m)
  4. 4D (x = 3 m)
  5. 5E (x = 4 m)
  6. 6F (x = 5 m)
  7. 7G (x = 6 m)
7.Centroid & second moment of areaMedium
xD = 280d = 252dimensions in mm

A circular tube has outside diameter D = 280 mm and inside diameter d = 252 mm. Find its radius of gyration r about the horizontal centroidal axis.

D = 280 mmd = 252 mm
r = mm
8.Centroid & second moment of areaHard
150 mm200 mm70 mm40 × 20xIx​ = ?

A 150 mm × 200 mm plate has a rectangular cut-out 40 mm wide and 20 mm high, centred on the vertical centre line with its centre 70 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.

b = 150 mmh = 200 mmcut-out: 40 × 20 mmhole centre: y = 70 mm
Ix = × 10⁶ mm⁴
9.Mohr’s circle & stress transformationMedium
σx​ = 130σy​ = 80MPaτxy​ = ?

A point has σₓ = 130 MPa and σᵧ = 80 MPa. How large can the shear stress τxy (magnitude) become before the largest principal stress reaches 165 MPa?

σx = 130 MPaσy = 80 MPaσ1 = 165 MPa
τxy = MPa
10.Mohr’s circle & stress transformationHard
σx​ = −10σy​ = 50τxy​ = −20MPa

A point in a thin plate is in plane stress: σₓ = −10 MPa, σᵧ = 50 MPa and τₓᵧ = −20 MPa (σz = 0). The material has a yield strength of 300 MPa. Find the factor of safety n against yielding by the Tresca (maximum shear stress) criterion.

σx = −10 MPaσy = 50 MPaτxy = −20 MPaσY = 300 MPa
n =
11.Beam deflectionMedium
P = 9 kNABδ0.5 m5.5 m

A cantilever of length L is fixed at A and carries a point load P at a distance a = 0.5 m from A. Find the deflection δB at the free end B.

P = 9 kNa = 0.5 mL = 6 mE = 70 GPa (aluminium)I = 57 × 10⁶ mm⁴
δB = mm
12.Beam deflectionHard
w = 2 kN/mP = 2 kNδL = 1.5 m

A simply supported beam carries a uniformly distributed load w and a point load P at midspan. Using superposition, find the midspan deflection δmax.

P = 2 kNw = 2 kN/mL = 1.5 mE = 11 GPa (timber)I = 23 × 10⁶ mm⁴
δmax = mm
13.Column bucklingMedium
PL = 2.5 m30 × 60 mmcross-section

A column of length L made of steel is fixed at both ends. Using Euler’s formula, find its critical buckling load Pcr.

L = 2.5 mE = 200 GPa (steel)b × h = 30 × 60 mm
Pcr = kN
14.Column bucklingHard
PL = 6 md = 80 mmcross-section

A column of length L made of steel is fixed at the base and pinned at the top. Find its slenderness and the critical buckling stress σcr from Euler’s formula.

L = 6 mE = 200 GPa (steel)d = 80 mm
σcr = MPa

3Solutions

1.Axial stress & strain

Answer: ε = 582.1 µε

Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).

Stress

A = π·25²/4 = 490.9 mm²
σ = P/A = 20·1000/490.9 = 40.74 MPa

Strain (Hooke’s law)

E for aluminium = 70 GPa = 70000 MPa.

ε = σ/E = 40.74/70000 = 0.0005821 = 582.1 µε

Answer

ε = 582.1 µε
2.Axial stress & strain

Answer: Pmax = 276.9 kN

Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.

Areas

Ar = π·25²/4 = 490.9 mm²
At = π(80² − 50²)/4 = 3063 mm²

Combined axial stiffness

ΣEA = 200·10³·490.9 + 110·10³·3063 = 4.351 × 10⁸ N

Governing strain

ε = min(0.0008, 0.0006364) = 0.0006364 (bronze)

Largest load

Pmax = 0.0006364·4.351 × 10⁸ = 276889 N = 276.9 kN

Answer

Pmax = 276.9 kN
3.Torsion of shafts

Answer: φ = 13.51 °

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Polar second moment of area

J = π·30⁴/32 = 79522 mm⁴

Angle of twist

φ = TL/(GJ) = 1000·1000·1500/(80000·79522) = 0.2358 rad
φ = 0.2358·180/π = 13.51°

Answer

φ = 13.51°
4.Torsion of shafts

Answer: TA = 227.3 N·m

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω. When both ends are fixed, statics alone gives only TA + TB = T₀; the second equation is compatibility (equal twist of both parts at the loaded section).

Equilibrium and compatibility

TA + TB = 500
TA·a = TB·b
TA = 500·2.5/5.5 = 227.3 N·m
TB = 500·3/5.5 = 272.7 N·m

Answer

TA = 227.3 N·m
5.Shear force & bending moment

Answer: Vx = 54 kN

Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.

Support reactions

Equilibrium of the whole beam.

UDL resultant: W = w·ℓ = 12·10 = 120 kN, acting at x̄ = 5 m
ΣMA = 0: RB·10 = 12·10·5
RB = 600/10 = 60 kN
ΣFy = 0: RA = 120 − 60 = 60 kN
w = 12 kN/mABRA​ = 60RB​ = 60section0.5 m9.5 m

Cut at x = 0.5 m and keep the left part

Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.

V = RA − (all downward loads left of the cut)
Vx = 60 − 12·0.5 = 54 kN

Answer

Vx = 54 kN
6.Shear force & bending moment

Answer: F (x = 5 m)

Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.

Support reactions

Take moments about one support, then use the vertical force balance.

R1 = 18 kN, R2 = 87 kN

Bending moment at every mark

Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.

MA = 0, MB = 13, MC = 16, MD = 9, ME = −8, MF = −45 kN·m, MG = 0

Answer

Mark F: MF = −45 kN·m
7.Centroid & second moment of area

Answer: r = 94.18 mm

Second moment of area: for a rectangle about its own centroidal axis I = bh³/12, and about its base bh³/3 (parallel-axis theorem I = Ic + A·d²). A hole is handled by subtracting its I, as long as both parts share the same axis. The elastic section modulus is S = I/c, where c is the distance to the extreme fibre. The radius of gyration r = √(I/A) is the distance at which the whole area would give the same I; it is used in column buckling.

Net area and second moment of area

A = π(D² − d²)/4 = 11699 mm²
I = π(D⁴ − d⁴)/64 = 1.038 × 10⁸ mm⁴

Radius of gyration

r = √(I/A) = √(1.038 × 10⁸/11699) = 94.18 mm

Answer

r = 94.18 mm
8.Centroid & second moment of area

Answer: Ix = 99.23 × 10⁶ mm⁴

Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.

Centroid

ȳ = (30000·100 − 800·70)/(30000 − 800) = 100.8 mm

Full plate about ȳ

150·200³/12 + 30000·−0.8219² = 100 × 10⁶ mm⁴

Hole about ȳ

40·20³/12 + 800·−30.82² = 0.7867 × 10⁶ mm⁴

Subtract

Ix = 99.23 × 10⁶ mm⁴

Answer

Ix = 99.23 × 10⁶ mm⁴
9.Mohr’s circle & stress transformation

Answer: τxy = 54.54 MPa

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.

Required radius

C = (130 + 80)/2 = 105 MPa
R = σ1 − C = 165 − 105 = 60 MPa
στxyCσ1​σ2​

Shear stress

τxy = √(R² − ((σₓ − σᵧ)/2)²) = √(60² − 25²) = 54.54 MPa

Answer

τxy = 54.54 MPa
10.Mohr’s circle & stress transformation

Answer: n = 4.16

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. Yield criteria: von Mises predicts yield when σvM = √(σ₁² − σ₁σ₂ + σ₂²) reaches σY; Tresca when the absolute maximum shear stress reaches σY/2.

στxyCσ1​σ2​

Principal stresses

C = 20 MPa, R = 36.06 MPa
σ1 = 56.06 MPa, σ2 = −16.06 MPa, σ3 = 0

Tresca

σmax − σmin = 72.11 MPa
n = 300/72.11 = 4.16

Answer

n = 4.16

n > 1 means the point does not yield; Tresca is slightly more conservative than von Mises.

11.Beam deflection

Answer: δB = 1.645 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

P = 9000 N, a = 500 mm, L = 6000 mm
EI = 3.99 × 10¹² N·mm²

Deflection at the free end

Deflection at the load plus the slope at the load times the remaining length.

δP = Pa³/(3EI) = 0.09398 mm
θP = Pa²/(2EI) = 0.000282 rad
δB = δP + θP·(L − a) = Pa²(3L − a)/(6EI) = 1.645 mm

Answer

δB = 1.645 mm
12.Beam deflection

Answer: δmax = 1.077 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

P = 2000 N, w = 2 N/mm, L = 1500 mm, EI = 2.53 × 10¹¹ N·mm²

Each load on its own

δP = PL³/(48EI) = 2000·1500³/(48·2.53 × 10¹¹) = 0.5558 mm
δw = 5wL⁴/(384EI) = 5·2·1500⁴/(384·2.53 × 10¹¹) = 0.5211 mm

Add them

δmax = 0.5558 + 0.5211 = 1.077 mm

Answer

δmax = 1.077 mm
13.Column buckling

Answer: Pcr = 170.5 kN

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A rectangle buckles about its weak axis, using the smaller dimension cubed.

Imin = h·b³/12 = 60·30³/12 = 135000 mm⁴

Effective length

KL = 0.5·2500 = 1250 mm

Critical load

Pcr = π²EI/(KL)² = π²·200000·135000/1250² = 170547 N = 170.5 kN

Answer

Pcr = 170.5 kN
14.Column buckling

Answer: σcr = 44.76 MPa

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·80⁴/64 = 2.011 × 10⁶ mm⁴

Radius of gyration and slenderness

A = 5027 mm²
r = √(I/A) = √(2.011 × 10⁶/5027) = 20 mm
KL = 0.7·6000 = 4200 mm
KL/r = 4200/20 = 210

Critical stress

σcr = π²E/(KL/r)² = π²·200000/210² = 44.76 MPa

Answer

σcr = 44.76 MPa

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