Mechanics of Materials: cram pack

Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.

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1Formulas and methods

Axial stress & strain

Normal stress
σ = F/A
Strain
ε = ΔL/L
Hooke’s law
σ = E·ε
Elongation
ΔL = FL/(EA)
Thermal strain
εT = α·ΔT

Torsion of shafts

Shear stress
τ = T·r/J
Solid shaft
J = πd⁴/32
Hollow shaft
J = π(D⁴ − d⁴)/32
Angle of twist
φ = TL/(GJ)
Power
P = T·ω = 2πnT/60

Method

  1. Find the polar moment of area: J = πd⁴/32 for a solid shaft.
  2. Shear stress at the surface: τ = T·r/J, with r the outer radius.
  3. Angle of twist: φ = TL/(GJ) in radians.
  4. If power is given, find the torque first with P = T·ω, ω = 2πn/60.

Shear force & bending moment

Shear and moment
V = ΣF on one side, M = ΣF·d on one side
Bending stress
σ = M·y/I
Rectangle
I = bh³/12
Section modulus
W = I/ymax
Simply supported, uniform load
Mmax = wL²/8

Method

  1. Find the support reactions from equilibrium of the whole beam.
  2. Cut the beam at the section you need and keep one side.
  3. Shear force: sum of the vertical forces on that side. Bending moment: sum of their moments about the cut.
  4. For the maximum moment, find where the shear force is zero.

Centroid & second moment of area

Centroid
ȳ = ΣAiyi/ΣAi
Rectangle
I = bh³/12
Parallel-axis theorem
I = Ic + A·d²
Composite section
I = Σ(Ic,i + Aidi²)

Mohr’s circle & stress transformation

Centre
C = (σx + σy)/2
Radius
R = √(((σx − σy)/2)² + τxy²)
Principal stresses
σ1,2 = C ± R
Principal direction
tan 2θp = 2τxy/(σx − σy)
Inclined plane
σθ = C + (σx − σy)/2·cos 2θ + τxy·sin 2θ

Method

  1. Calculate the centre of Mohr’s circle: C = (σx + σy)/2.
  2. Calculate the radius: R = √(((σx − σy)/2)² + τxy²).
  3. The principal stresses are C ± R and the largest in-plane shear stress is R.
  4. Angles on the circle are double the angles on the element: tan 2θp = 2τxy/(σx − σy).

Beam deflection

Point load at midspan
δ = PL³/(48EI)
Uniform load, simply supported
δ = 5wL⁴/(384EI)
Cantilever, end load
δ = PL³/(3EI)
Cantilever, uniform load
δ = wL⁴/(8EI)
Superposition
δ = δ1 + δ2

Column buckling

Euler load
Pcr = π²EI/(KL)²
Effective length factor
K = 1 pinned–pinned, 0.5 fixed–fixed, 0.7 fixed–pinned, 2 fixed–free
Critical stress
σcr = Pcr/A
Slenderness
λ = KL/r, r = √(I/A)

2Practice problems

1.Axial stress & strainMedium
Ø 20 mmAluminium0.5 mP = 35 kN

Find the elongation δ of the aluminium bar under the axial load.

P = 35 kNd = 20 mmL = 0.5 mE = 70 GPa
δ = mm
2.Axial stress & strainHard
50 kN12500 mm200 mmØ25Ø30σ2​ = ?

A steel segment (diameter 25 mm, length 500 mm, E = 200 GPa) and a segment made of bronze (diameter 30 mm, length 200 mm, E = 110 GPa) are joined end to end and fixed between two rigid walls. An axial load of 50 kN acts at the joint, towards segment 2. Find the magnitude of the stress σ2 in segment 2.

segment 1: steel, Ø25 mm, 500 mm, E = 200 GPasegment 2: bronze, Ø30 mm, 200 mm, E = 110 GPaP = 50 kN
σ2 = MPa
3.Torsion of shaftsMedium
T = 750 N·md = 30 mmL = 1.2 mφ = ?

A solid aluminium shaft is fixed at the wall and twisted by a torque T at its free end. Find the angle of twist φ of the free end, in degrees.

T = 750 N·md = 30 mmL = 1.2 mG = 26 GPa
φ = °
4.Torsion of shaftsHard
Tdo​ = 75 mm, di​ = 45 mm

A hollow shaft transmits 50 kW at 750 rpm. Find the maximum shear stress τmax in the shaft.

P = 50 kWN = 750 rpmdo = 75 mmdi = 45 mm
τmax = MPa
5.Shear force & bending momentMedium
40 kN30 kNABCDEFG2 m2 m2 m2 m2 m2 m

The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.

40 kN @ 6 m30 kN @ 2 m
  1. 1A (x = 0 m)
  2. 2B (x = 2 m)
  3. 3C (x = 4 m)
  4. 4D (x = 6 m)
  5. 5E (x = 8 m)
  6. 6F (x = 10 m)
  7. 7G (x = 12 m)
6.Shear force & bending momentHard
w = 2 kN/mP = 55 kNABsection5 m1 m2 m

Find the bending moment Mx at the section x = 6 m from support A. Use sagging moments positive and upward shear on the left face positive.

L = 8 mP = 55 kN at 5 mw = 2 kN/m from 0 to 8 mx = 6 m
Mx = kN·m
7.Centroid & second moment of areaMedium
100 mm300 mm105 mmØ60xIx​ = ?

A 100 mm × 300 mm plate has a circular hole of diameter 60 mm on its vertical centre line, with its centre 105 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.

b = 100 mmh = 300 mmd = 60 mmhole centre: y = 105 mm
Ix = × 10⁶ mm⁴
8.Centroid & second moment of areaHard
200280121501814xdimensions in mm

A welded I-section has a top flange 200 × 12 mm, a web 150 mm high and 14 mm thick, and a bottom flange 280 × 18 mm (width × thickness). Find its second moment of area Ix about the horizontal axis x through its centroid.

top flange: 200 × 12 mmweb: 14 × 150 mmbottom flange: 280 × 18 mm
Ix = × 10⁶ mm⁴
9.Mohr’s circle & stress transformationMedium
σx​ = 50σy​ = 60τxy​ = −40MPa

A point in a thin plate is in plane stress: σₓ = 50 MPa, σᵧ = 60 MPa and τₓᵧ = −40 MPa, with σz = 0. Find the absolute maximum shear stress τabs at the point (considering all planes in three dimensions).

σx = 50 MPaσy = 60 MPaτxy = −40 MPaσz = 0
τabs = MPa
10.Mohr’s circle & stress transformationHard
σx​ = 140σy​ = −40τxy​ = −30MPa

A point in a thin plate is in plane stress: σₓ = 140 MPa, σᵧ = −40 MPa and τₓᵧ = −30 MPa (σz = 0). The material has a yield strength of 355 MPa. Find the factor of safety n against yielding by the von Mises (distortion energy) criterion.

σx = 140 MPaσy = −40 MPaτxy = −30 MPaσY = 355 MPa
n =
11.Beam deflectionMedium
w = 5 kN/mP = 2 kNABδ5 m

A cantilever carries a uniformly distributed load w over its whole length and a point load P at its free end. Using superposition, find the deflection δ at the free end.

P = 2 kNw = 5 kN/mL = 5 mE = 200 GPa (steel)I = 36 × 10⁶ mm⁴
δ = mm
12.Beam deflectionHard
w = 4 kN/mδL = 3 m

A simply supported beam carries a uniformly distributed load w. Its deflection may not exceed span/360. Find the smallest second moment of area Ireq that meets this limit.

w = 4 kN/mL = 3 mE = 70 GPa (aluminium)
Ireq = × 10⁶ mm⁴
13.Column bucklingMedium
PL = 6 m50 × 60 mmcross-section

A column of length L made of aluminium is fixed at the base and pinned at the top. Using Euler’s formula, find its critical buckling load Pcr.

L = 6 mE = 70 GPa (aluminium)b × h = 50 × 60 mm
Pcr = kN
14.Column bucklingHard
P = 40 kNL = 2.5 md = ?cross-section

A solid round column of length L made of aluminium is pinned at both ends. It must carry 40 kN with a factor of safety of 2.5 against buckling. Find the smallest diameter d.

P = 40 kNn = 2.5L = 2.5 mE = 70 GPa (aluminium)
d = mm

3Solutions

1.Axial stress & strain

Answer: δ = 0.7958 mm

Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).

Stress

A = π·20²/4 = 314.2 mm²
σ = P/A = 35·1000/314.2 = 111.4 MPa

Strain (Hooke’s law)

E for aluminium = 70 GPa = 70000 MPa.

ε = σ/E = 111.4/70000 = 0.001592 = 1592 µε

Elongation

δ = ε·L = 0.001592·500 mm = 0.7958 mm

Answer

δ = 0.7958 mm
2.Axial stress & strain

Answer: σ2 = 47 MPa

Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.

Stiffnesses

k₁ = 200000·490.9/500 = 196350 N/mm
k₂ = 110000·706.9/200 = 388772 N/mm

Share of segment 2

F2 = 50000·388772/585122 = 33221 N

Stress

σ2 = 33221/706.9 = 47 MPa (compression)

Answer

σ2 = 47 MPa
3.Torsion of shafts

Answer: φ = 24.94 °

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Polar second moment of area

J = π·30⁴/32 = 79522 mm⁴

Angle of twist

φ = TL/(GJ) = 750·1000·1200/(26000·79522) = 0.4353 rad
φ = 0.4353·180/π = 24.94°

Answer

φ = 24.94°
4.Torsion of shafts

Answer: τmax = 8.83 MPa

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Torque

ω = 2πN/60 = 2π·750/60 = 78.54 rad/s
T = P/ω = 50000/78.54 = 636.6 N·m

Polar second moment of area

J = π(75⁴ − 45⁴)/32 = 2.704 × 10⁶ mm⁴

Maximum shear stress

τmax = T·(do/2)/J = 636620·37.5/2.704 × 10⁶ = 8.83 MPa

Answer

τmax = 8.83 MPa
5.Shear force & bending moment

Answer: D (x = 6 m)

Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.

Support reactions

Take moments about one support, then use the vertical force balance.

R1 = 45 kN, R2 = 25 kN

Bending moment at every mark

Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.

MA = 0, MB = 90, MC = 120, MD = 150 kN·m, ME = 100, MF = 50, MG = 0

Answer

Mark D: MD = 150 kN·m
6.Shear force & bending moment

Answer: Mx = 80.75 kN·m

Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.

Support reactions

Equilibrium of the whole beam.

UDL resultant: W = w·ℓ = 2·8 = 16 kN, acting at x̄ = 4 m
ΣMA = 0: RB·8 = 55·5 + 2·8·4
RB = 339/8 = 42.38 kN
ΣFy = 0: RA = 71 − 42.38 = 28.63 kN
w = 2 kN/mP = 55 kNABRA​ = 28.63RB​ = 42.38section5 m1 m2 m

Cut at x = 6 m and keep the left part

Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.

M = RA·x − (each load left of the cut × its distance to the cut)
Mx = 28.63·6 − 55·(6 − 5) − 2·6·3 = 80.75 kN·m

Answer

Mx = 80.75 kN·m
7.Centroid & second moment of area

Answer: Ix = 218 × 10⁶ mm⁴

Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.

Centroid

ȳ = (30000·150 − 2827·105)/(30000 − 2827) = 154.7 mm

Full plate about ȳ

100·300³/12 + 30000·−4.682² = 225.7 × 10⁶ mm⁴

Hole about ȳ

π·60⁴/64 + 2827·−49.68² = 7.615 × 10⁶ mm⁴

Subtract

Ix = 218 × 10⁶ mm⁴

Answer

Ix = 218 × 10⁶ mm⁴
8.Centroid & second moment of area

Answer: Ix = 49.92 × 10⁶ mm⁴

Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.

Split into three rectangles

Measure every y from the bottom edge.

top flange: A = 2400 mm², y = 174 mm
web: A = 2100 mm², y = 93 mm
bottom flange: A = 5040 mm², y = 9 mm

Centroid

ȳ = (2400·174 + 2100·93 + 5040·9)/9540 = 69 mm

Parallel-axis theorem

top flange: 200·12³/12 + 2400·105² = 2.649 × 10⁷ mm⁴
web: 14·150³/12 + 2100·24² = 5.147 × 10⁶ mm⁴
bottom flange: 280·18³/12 + 5040·60² = 1.828 × 10⁷ mm⁴
Ix = 2.649 × 10⁷ + 5.147 × 10⁶ + 1.828 × 10⁷
Ix = 4.992 × 10⁷ mm⁴ = 49.92 × 10⁶ mm⁴

Answer

Ix = 49.92 × 10⁶ mm⁴
9.Mohr’s circle & stress transformation

Answer: τabs = 47.66 MPa

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. In three dimensions the absolute maximum shear stress is (σmax − σmin)/2 over all three principal stresses; in plane stress the third one is zero.

στxyCσ1​σ2​

In-plane principal stresses

C = 55 MPa, R = √((−5)² + (−40)²) = 40.31 MPa
σ1 = 95.31 MPa, σ2 = 14.69 MPa, σz = 0

Largest of the three circles

τ = max(|σ1 − σ2|, |σ1|, |σ2|)/2 = max(80.62, 95.31, 14.69)/2 = 47.66 MPa

Answer

τabs = 47.66 MPa

Here the out-of-plane circle governs: the absolute maximum is larger than the in-plane maximum R.

10.Mohr’s circle & stress transformation

Answer: n = 2.067

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. Yield criteria: von Mises predicts yield when σvM = √(σ₁² − σ₁σ₂ + σ₂²) reaches σY; Tresca when the absolute maximum shear stress reaches σY/2.

στxyCσ1​σ2​

Principal stresses

C = 50 MPa, R = 94.87 MPa
σ1 = 144.9 MPa, σ2 = −44.87 MPa, σ3 = 0

Von Mises

σvM = √(144.9² − 144.9·(−44.87) + (−44.87)²) = 171.8 MPa
n = 355/171.8 = 2.067

Answer

n = 2.067

n > 1 means the point does not yield; Tresca is slightly more conservative than von Mises.

11.Beam deflection

Answer: δ = 65.83 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

P = 2000 N, w = 5 N/mm, L = 5000 mm
EI = 7.2 × 10¹² N·mm²

Each load on its own

δP = PL³/(3EI) = 2000·5000³/(3·7.2 × 10¹²) = 11.57 mm
δw = wL⁴/(8EI) = 5·5000⁴/(8·7.2 × 10¹²) = 54.25 mm

Add them

δ = 11.57 + 54.25 = 65.83 mm

Answer

δ = 65.83 mm
12.Beam deflection

Answer: Ireq = 7.232 × 10⁶ mm⁴

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Deflection limit

δallow = L/360 = 3000/360 = 8.333 mm

Required second moment of area

I = 5wL⁴/(384·E·δallow) = 5·4·3000⁴/(384·70000·8.333) = 7.232 × 10⁶ mm⁴
Ireq = 7.232 × 10⁶ mm⁴

Answer

Ireq = 7.232 × 10⁶ mm⁴
13.Column buckling

Answer: Pcr = 24.48 kN

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A rectangle buckles about its weak axis, using the smaller dimension cubed.

Imin = h·b³/12 = 60·50³/12 = 625000 mm⁴

Effective length

KL = 0.7·6000 = 4200 mm

Critical load

Pcr = π²EI/(KL)² = π²·70000·625000/4200² = 24478 N = 24.48 kN

Answer

Pcr = 24.48 kN
14.Column buckling

Answer: d = 65.52 mm

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Required critical load

Pcr = n·P = 2.5·40000 = 100000 N
KL = 1·2500 = 2500 mm

Solve for the diameter

d = (64·n·P·(KL)²/(π³E))^(1/4) = (64·100000·2500²/(π³·70000))^(1/4) = 65.52 mm

Answer

d = 65.52 mm

Check: the slenderness KL/r is 152.6, so the column is slender and Euler applies.

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