Axial stress & strain
- Normal stress
- σ = F/A
- Strain
- ε = ΔL/L
- Hooke’s law
- σ = E·ε
- Elongation
- ΔL = FL/(EA)
- Thermal strain
- εT = α·ΔT
Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.
A steel rod (diameter 30 mm, E = 200 GPa) sits inside a tube made of brass (outer diameter 120 mm, inner diameter 60 mm, E = 100 GPa). Both are 300 mm long and are compressed together between rigid plates by 50 kN. Find the shortening δ.
The stepped bar is fixed at the wall and loaded at its free end. Find the total elongation δ.
A hollow shaft must carry a torque of 500 N·m. Its inner diameter is to be 0.6 times its outer diameter, and the shear stress must not exceed 50 MPa. Find the smallest outer diameter do.
A solid brass shaft of diameter 50 mm is fixed to rigid walls at both ends A and B. A torque of 750 N·m is applied at C, 2.5 m from A and 2 m from B. Find the reaction torque TA at wall A.
The cantilever is fixed at A. It carries a uniformly distributed load w over its whole length and a point load P at 2.5 m from A. Find the bending moment MA at the fixed support A. Use sagging moments positive and upward shear on the left face positive.
The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.
A 120 mm × 200 mm plate has a circular hole of diameter 30 mm on its vertical centre line, with its centre 70 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.
A 200 mm × 200 mm plate has a rectangular cut-out 40 mm wide and 50 mm high, centred on the vertical centre line with its centre 140 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.
A point has σₓ = 100 MPa, σᵧ = 30 MPa and τₓᵧ = −30 MPa (tension positive). The element is rotated 45° clockwise. Find the normal stress σy′ on the faces of the rotated element that are perpendicular to the rotated y′-axis.
A point in a loaded part has σₓ = −60 MPa, σᵧ = 10 MPa and τₓᵧ = 30 MPa (tension positive). Find the normal stress σθ on a plane whose normal is rotated 20° counter-clockwise from the x-axis.
A simply supported beam carries a uniformly distributed load w over its whole span. Find the maximum deflection δmax, at midspan.
A simply supported beam carries a point load P at b = 3.5 m from support B. Find the maximum deflection δmax of the beam.
A column of length L made of steel is fixed at the base and free at the top. Using Euler’s formula, find its critical buckling load Pcr.
A solid round column of length L made of aluminium is fixed at both ends. It must carry 25 kN with a factor of safety of 3 against buckling. Find the smallest diameter d.
Answer: δ = 0.01516 mm
Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.
Answer: δ = 5.579 mm
Axially loaded members: each prismatic segment obeys δ = PL/(AE). For members in series the elongations add.
The free end carries P, so every section of the bar carries the same axial force P. Only the areas and materials change.
Answer: do = 38.82 mm
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
A solid shaft would need d = 37.07 mm; the hollow one is a little larger but much lighter.
Answer: TA = 333.3 N·m
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω. When both ends are fixed, statics alone gives only TA + TB = T₀; the second equation is compatibility (equal twist of both parts at the loaded section).
Answer: MA = −200 kN·m
Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.
Negative means hogging: tension on the top face.
Answer: C (x = 4 m)
Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.
Take moments about one support, then use the vertical force balance.
Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.
Answer: Ix = 79.3 × 10⁶ mm⁴
Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.
Answer: Ix = 129.5 × 10⁶ mm⁴
Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.
Answer: σy′ = 35 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
The sum of the normal stresses does not change with rotation.
Answer: σθ = −32.53 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
Answer: δmax = 46.78 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
Answer: δmax = 35.54 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
Setting the slope in the longer segment to zero gives the position.
Answer: Pcr = 2.366 kN
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A round section has the same I about every axis.
Answer: d = 54.54 mm
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
Check: the slenderness KL/r is 146.7, so the column is slender and Euler applies.
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