Mechanics of Materials: cram pack

Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.

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1Formulas and methods

Axial stress & strain

Normal stress
σ = F/A
Strain
ε = ΔL/L
Hooke’s law
σ = E·ε
Elongation
ΔL = FL/(EA)
Thermal strain
εT = α·ΔT

Torsion of shafts

Shear stress
τ = T·r/J
Solid shaft
J = πd⁴/32
Hollow shaft
J = π(D⁴ − d⁴)/32
Angle of twist
φ = TL/(GJ)
Power
P = T·ω = 2πnT/60

Method

  1. Find the polar moment of area: J = πd⁴/32 for a solid shaft.
  2. Shear stress at the surface: τ = T·r/J, with r the outer radius.
  3. Angle of twist: φ = TL/(GJ) in radians.
  4. If power is given, find the torque first with P = T·ω, ω = 2πn/60.

Shear force & bending moment

Shear and moment
V = ΣF on one side, M = ΣF·d on one side
Bending stress
σ = M·y/I
Rectangle
I = bh³/12
Section modulus
W = I/ymax
Simply supported, uniform load
Mmax = wL²/8

Method

  1. Find the support reactions from equilibrium of the whole beam.
  2. Cut the beam at the section you need and keep one side.
  3. Shear force: sum of the vertical forces on that side. Bending moment: sum of their moments about the cut.
  4. For the maximum moment, find where the shear force is zero.

Centroid & second moment of area

Centroid
ȳ = ΣAiyi/ΣAi
Rectangle
I = bh³/12
Parallel-axis theorem
I = Ic + A·d²
Composite section
I = Σ(Ic,i + Aidi²)

Mohr’s circle & stress transformation

Centre
C = (σx + σy)/2
Radius
R = √(((σx − σy)/2)² + τxy²)
Principal stresses
σ1,2 = C ± R
Principal direction
tan 2θp = 2τxy/(σx − σy)
Inclined plane
σθ = C + (σx − σy)/2·cos 2θ + τxy·sin 2θ

Method

  1. Calculate the centre of Mohr’s circle: C = (σx + σy)/2.
  2. Calculate the radius: R = √(((σx − σy)/2)² + τxy²).
  3. The principal stresses are C ± R and the largest in-plane shear stress is R.
  4. Angles on the circle are double the angles on the element: tan 2θp = 2τxy/(σx − σy).

Beam deflection

Point load at midspan
δ = PL³/(48EI)
Uniform load, simply supported
δ = 5wL⁴/(384EI)
Cantilever, end load
δ = PL³/(3EI)
Cantilever, uniform load
δ = wL⁴/(8EI)
Superposition
δ = δ1 + δ2

Column buckling

Euler load
Pcr = π²EI/(KL)²
Effective length factor
K = 1 pinned–pinned, 0.5 fixed–fixed, 0.7 fixed–pinned, 2 fixed–free
Critical stress
σcr = Pcr/A
Slenderness
λ = KL/r, r = √(I/A)

2Practice problems

1.Axial stress & strainMedium
Ø 20 mmBrass0.5 mP = 20 kN

Find the elongation δ of the brass bar under the axial load.

P = 20 kNd = 20 mmL = 0.5 mE = 100 GPa
δ = mm
2.Axial stress & strainHard
20 kN12300 mm200 mmØ20Ø50σ2​ = ?

A steel segment (diameter 20 mm, length 300 mm, E = 200 GPa) and a segment made of copper (diameter 50 mm, length 200 mm, E = 120 GPa) are joined end to end and fixed between two rigid walls. An axial load of 20 kN acts at the joint, towards segment 2. Find the magnitude of the stress σ2 in segment 2.

segment 1: steel, Ø20 mm, 300 mm, E = 200 GPasegment 2: copper, Ø50 mm, 200 mm, E = 120 GPaP = 20 kN
σ2 = MPa
3.Torsion of shaftsMedium
do​ = ?T = 100 N·m

A hollow shaft must carry a torque of 100 N·m. Its inner diameter is to be 0.6 times its outer diameter, and the shear stress must not exceed 60 MPa. Find the smallest outer diameter do.

T = 100 N·mdi/do = 0.6τallow = 60 MPa
do = mm
4.Torsion of shaftsHard
d = 50 mmTB​ = 1000 N·mTC​ = 100 N·mABC1.2 m1 m

A solid steel shaft of diameter 50 mm is fixed at A. A torque of 1000 N·m acts at B, 1.2 m from A, and a torque of 100 N·m in the same direction acts at the free end C, a further 1 m along. Find the magnitude of the angle of twist φC of end C, in degrees.

d = 50 mmTB = 1000 N·mTC = 100 N·mAB = 1.2 mBC = 1 mG = 80 GPa
φC = °
5.Shear force & bending momentMedium
w = 12 kN/mABsection3.5 m4.5 m

Find the shear force Vx at the section x = 3.5 m from support A. Use sagging moments positive and upward shear on the left face positive.

L = 8 mw = 12 kN/m from 0 to 8 mx = 3.5 m
Vx = kN
6.Shear force & bending momentHard
15 kN/m10 kN40 kNABCDEFG1 m1 m1 m1 m1 m1 m

The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.

10 kN @ 6 m40 kN @ 2 m15 kN/m, 0–5 m
  1. 1A (x = 0 m)
  2. 2B (x = 1 m)
  3. 3C (x = 2 m)
  4. 4D (x = 3 m)
  5. 5E (x = 4 m)
  6. 6F (x = 5 m)
  7. 7G (x = 6 m)
7.Centroid & second moment of areaMedium
2001516010xdimensions in mm

Find the second moment of area Ix of the T-section about the horizontal axis x through its centroid.

bf = 200 mmtf = 15 mmtw = 10 mmhw = 160 mm
Ix = × 10⁶ mm⁴
8.Centroid & second moment of areaHard
200 mm150 mm60 mm40 × 20xIx​ = ?

A 200 mm × 150 mm plate has a rectangular cut-out 40 mm wide and 20 mm high, centred on the vertical centre line with its centre 60 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.

b = 200 mmh = 150 mmcut-out: 40 × 20 mmhole centre: y = 60 mm
Ix = × 10⁶ mm⁴
9.Mohr’s circle & stress transformationMedium
σx​ = −30σy​ = −60τxy​ = −10MPa

A point in a thin plate is in plane stress: σₓ = −30 MPa, σᵧ = −60 MPa and τₓᵧ = −10 MPa, with σz = 0. Find the absolute maximum shear stress τabs at the point (considering all planes in three dimensions).

σx = −30 MPaσy = −60 MPaτxy = −10 MPaσz = 0
τabs = MPa
10.Mohr’s circle & stress transformationHard
σx​ = −70σy​ = −60τxy​ = 10MPa

A point in a thin plate is in plane stress: σₓ = −70 MPa, σᵧ = −60 MPa and τₓᵧ = 10 MPa (σz = 0). The material has a yield strength of 355 MPa. Find the factor of safety n against yielding by the von Mises (distortion energy) criterion.

σx = −70 MPaσy = −60 MPaτxy = 10 MPaσY = 355 MPa
n =
11.Beam deflectionMedium
P = 14 kNABδ1 m2 m

A simply supported beam carries a point load P at a = 1 m from support A. Find the deflection δP under the load.

P = 14 kNa = 1 mL = 3 mE = 200 GPa (steel)I = 8.5 × 10⁶ mm⁴
δP = mm
12.Beam deflectionHard
w = 5 kN/mAB3 m

A propped cantilever is fixed at A and simply supported (propped) at B. It carries a uniformly distributed load w over its whole length. EI is constant. Find the reaction RB at the prop.

L = 3 mw = 5 kN/m
RB = kN
13.Column bucklingMedium
PL = 2 m25 × 100 mmcross-section

A column of length L made of steel is fixed at the base and free at the top. Using Euler’s formula, find its critical buckling load Pcr.

L = 2 mE = 200 GPa (steel)b × h = 25 × 100 mm
Pcr = kN
14.Column bucklingHard
PL = 6 md = 30 mmcross-section

A column of length L made of steel is fixed at both ends. Find its slenderness and the critical buckling stress σcr from Euler’s formula.

L = 6 mE = 200 GPa (steel)d = 30 mm
σcr = MPa

3Solutions

1.Axial stress & strain

Answer: δ = 0.3183 mm

Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).

Stress

A = π·20²/4 = 314.2 mm²
σ = P/A = 20·1000/314.2 = 63.66 MPa

Strain (Hooke’s law)

E for brass = 100 GPa = 100000 MPa.

ε = σ/E = 63.66/100000 = 0.0006366 = 636.6 µε

Elongation

δ = ε·L = 0.0006366·500 mm = 0.3183 mm

Answer

δ = 0.3183 mm
2.Axial stress & strain

Answer: σ2 = 8.648 MPa

Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.

Stiffnesses

k₁ = 200000·314.2/300 = 209440 N/mm
k₂ = 120000·1963/200 = 1.178 × 10⁶ N/mm

Share of segment 2

F2 = 20000·1.178 × 10⁶/1.388 × 10⁶ = 16981 N

Stress

σ2 = 16981/1963 = 8.648 MPa (compression)

Answer

σ2 = 8.648 MPa
3.Torsion of shafts

Answer: do = 21.36 mm

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Outer diameter from the allowable stress

T = 100 N·m = 100000 N·mm
1 − k⁴ = 1 − 0.6⁴ = 0.8704
do = ∛(16T/(π·τallow·(1 − k⁴))) = ∛(16·100000/(π·60·0.8704)) = 21.36 mm
di = 0.6·21.36 = 12.82 mm

Answer

do = 21.36 mm

A solid shaft would need d = 20.4 mm; the hollow one is a little larger but much lighter.

4.Torsion of shafts

Answer: φC = 1.657 °

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Internal torques

Sense of TC taken as positive.

TBC = TC = 100 N·m
TAB = TC + TB = 100 + 1000 = 1100 N·m

Twist of each segment

J = π·50⁴/32 = 613592 mm⁴
G = 80 GPa = 80000 MPa
φAB = 1.1 × 10⁶·1200/(80000·613592) = 0.02689 rad
φBC = 100000·1000/(80000·613592) = 0.002037 rad

Twist of end C

φC = 0.02689 + 0.002037 = 0.02893 rad → |φC| = 1.657°

Answer

φC = 1.657°
5.Shear force & bending moment

Answer: Vx = 6 kN

Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.

Support reactions

Equilibrium of the whole beam.

UDL resultant: W = w·ℓ = 12·8 = 96 kN, acting at x̄ = 4 m
ΣMA = 0: RB·8 = 12·8·4
RB = 384/8 = 48 kN
ΣFy = 0: RA = 96 − 48 = 48 kN
w = 12 kN/mABRA​ = 48RB​ = 48section3.5 m4.5 m

Cut at x = 3.5 m and keep the left part

Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.

V = RA − (all downward loads left of the cut)
Vx = 48 − 12·3.5 = 6 kN

Answer

Vx = 6 kN
6.Shear force & bending moment

Answer: C (x = 2 m)

Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.

Support reactions

Take moments about one support, then use the vertical force balance.

R1 = 59.5 kN, R2 = 65.5 kN

Bending moment at every mark

Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.

MA = 0, MB = 52, MC = 89 kN·m, MD = 71, ME = 38, MF = −10, MG = 0

Answer

Mark C: MC = 89 kN·m
7.Centroid & second moment of area

Answer: Ix = 11.46 × 10⁶ mm⁴

Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.

Split into two rectangles

Measure every y from the bottom edge.

flange: Af = 200·15 = 3000 mm², yf = 160 + 15/2 = 167.5 mm
web: Aw = 10·160 = 1600 mm², yw = 160/2 = 80 mm

Centroid

ȳ = (Afyf + Awyw)/(Af + Aw) = (3000·167.5 + 1600·80)/4600 = 137.1 mm

Parallel-axis theorem

flange: 200·15³/12 + 3000·(167.5 − 137.1)² = 2.835 × 10⁶ mm⁴
web: 10·160³/12 + 1600·(80 − 137.1)² = 8.624 × 10⁶ mm⁴
Ix = 2.835 × 10⁶ + 8.624 × 10⁶ = 1.146 × 10⁷ mm⁴ = 11.46 × 10⁶ mm⁴

Answer

Ix = 11.46 × 10⁶ mm⁴
8.Centroid & second moment of area

Answer: Ix = 56.04 × 10⁶ mm⁴

Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.

Centroid

ȳ = (30000·75 − 800·60)/(30000 − 800) = 75.41 mm

Full plate about ȳ

200·150³/12 + 30000·−0.411² = 56.26 × 10⁶ mm⁴

Hole about ȳ

40·20³/12 + 800·−15.41² = 0.2167 × 10⁶ mm⁴

Subtract

Ix = 56.04 × 10⁶ mm⁴

Answer

Ix = 56.04 × 10⁶ mm⁴
9.Mohr’s circle & stress transformation

Answer: τabs = 31.51 MPa

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. In three dimensions the absolute maximum shear stress is (σmax − σmin)/2 over all three principal stresses; in plane stress the third one is zero.

σxyCσ1​σ2​

In-plane principal stresses

C = −45 MPa, R = √(15² + (−10)²) = 18.03 MPa
σ1 = −26.97 MPa, σ2 = −63.03 MPa, σz = 0

Largest of the three circles

τ = max(|σ1 − σ2|, |σ1|, |σ2|)/2 = max(36.06, 26.97, 63.03)/2 = 31.51 MPa

Answer

τabs = 31.51 MPa

Here the out-of-plane circle governs: the absolute maximum is larger than the in-plane maximum R.

10.Mohr’s circle & stress transformation

Answer: n = 5.234

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. Yield criteria: von Mises predicts yield when σvM = √(σ₁² − σ₁σ₂ + σ₂²) reaches σY; Tresca when the absolute maximum shear stress reaches σY/2.

σxyCσ1​σ2​

Principal stresses

C = −65 MPa, R = 11.18 MPa
σ1 = −53.82 MPa, σ2 = −76.18 MPa, σ3 = 0

Von Mises

σvM = √((−53.82)² − (−53.82)·(−76.18) + (−76.18)²) = 67.82 MPa
n = 355/67.82 = 5.234

Answer

n = 5.234

n > 1 means the point does not yield; Tresca is slightly more conservative than von Mises.

11.Beam deflection

Answer: δP = 3.66 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

P = 14000 N, a = 1000 mm, b = 2000 mm, L = 3000 mm
EI = 1.7 × 10¹² N·mm²

Deflection under the load

δP = Pa²b²/(3EIL) = 14000·1000²·2000²/(3·1.7 × 10¹²·3000) = 3.66 mm

Answer

δP = 3.66 mm
12.Beam deflection

Answer: RB = 5.625 kN

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition). For a statically indeterminate beam, remove a redundant support and require the deflection there to be zero (compatibility).

Remove the prop

Without the prop the beam is a cantilever. Its free end would deflect under the load.

δload = wL⁴/(8EI)

Compatibility at the prop

The prop force RB alone lifts the free end by RBL³/(3EI). The prop holds B at zero deflection, so the two must cancel. EI cancels out.

RB·L³/(3EI) = wL⁴/(8EI) → RB = 3wL/8 = 3·5·3/8 = 5.625 kN

Answer

RB = 5.625 kN
13.Column buckling

Answer: Pcr = 16.06 kN

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A rectangle buckles about its weak axis, using the smaller dimension cubed.

Imin = h·b³/12 = 100·25³/12 = 130208 mm⁴

Effective length

KL = 2·2000 = 4000 mm

Critical load

Pcr = π²EI/(KL)² = π²·200000·130208/4000² = 16064 N = 16.06 kN

Answer

Pcr = 16.06 kN
14.Column buckling

Answer: σcr = 12.34 MPa

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·30⁴/64 = 39761 mm⁴

Radius of gyration and slenderness

A = 706.9 mm²
r = √(I/A) = √(39761/706.9) = 7.5 mm
KL = 0.5·6000 = 3000 mm
KL/r = 3000/7.5 = 400

Critical stress

σcr = π²E/(KL/r)² = π²·200000/400² = 12.34 MPa

Answer

σcr = 12.34 MPa

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