Axial stress & strain
- Normal stress
- σ = F/A
- Strain
- ε = ΔL/L
- Hooke’s law
- σ = E·ε
- Elongation
- ΔL = FL/(EA)
- Thermal strain
- εT = α·ΔT
Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.
Find the elongation δ of the brass bar under the axial load.
A steel segment (diameter 20 mm, length 300 mm, E = 200 GPa) and a segment made of copper (diameter 50 mm, length 200 mm, E = 120 GPa) are joined end to end and fixed between two rigid walls. An axial load of 20 kN acts at the joint, towards segment 2. Find the magnitude of the stress σ2 in segment 2.
A hollow shaft must carry a torque of 100 N·m. Its inner diameter is to be 0.6 times its outer diameter, and the shear stress must not exceed 60 MPa. Find the smallest outer diameter do.
A solid steel shaft of diameter 50 mm is fixed at A. A torque of 1000 N·m acts at B, 1.2 m from A, and a torque of 100 N·m in the same direction acts at the free end C, a further 1 m along. Find the magnitude of the angle of twist φC of end C, in degrees.
Find the shear force Vx at the section x = 3.5 m from support A. Use sagging moments positive and upward shear on the left face positive.
The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.
Find the second moment of area Ix of the T-section about the horizontal axis x through its centroid.
A 200 mm × 150 mm plate has a rectangular cut-out 40 mm wide and 20 mm high, centred on the vertical centre line with its centre 60 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.
A point in a thin plate is in plane stress: σₓ = −30 MPa, σᵧ = −60 MPa and τₓᵧ = −10 MPa, with σz = 0. Find the absolute maximum shear stress τabs at the point (considering all planes in three dimensions).
A point in a thin plate is in plane stress: σₓ = −70 MPa, σᵧ = −60 MPa and τₓᵧ = 10 MPa (σz = 0). The material has a yield strength of 355 MPa. Find the factor of safety n against yielding by the von Mises (distortion energy) criterion.
A simply supported beam carries a point load P at a = 1 m from support A. Find the deflection δP under the load.
A propped cantilever is fixed at A and simply supported (propped) at B. It carries a uniformly distributed load w over its whole length. EI is constant. Find the reaction RB at the prop.
A column of length L made of steel is fixed at the base and free at the top. Using Euler’s formula, find its critical buckling load Pcr.
A column of length L made of steel is fixed at both ends. Find its slenderness and the critical buckling stress σcr from Euler’s formula.
Answer: δ = 0.3183 mm
Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).
E for brass = 100 GPa = 100000 MPa.
Answer: σ2 = 8.648 MPa
Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.
Answer: do = 21.36 mm
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
A solid shaft would need d = 20.4 mm; the hollow one is a little larger but much lighter.
Answer: φC = 1.657 °
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
Sense of TC taken as positive.
Answer: Vx = 6 kN
Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.
Equilibrium of the whole beam.
Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.
Answer: C (x = 2 m)
Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.
Take moments about one support, then use the vertical force balance.
Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.
Answer: Ix = 11.46 × 10⁶ mm⁴
Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.
Measure every y from the bottom edge.
Answer: Ix = 56.04 × 10⁶ mm⁴
Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.
Answer: τabs = 31.51 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. In three dimensions the absolute maximum shear stress is (σmax − σmin)/2 over all three principal stresses; in plane stress the third one is zero.
Here the out-of-plane circle governs: the absolute maximum is larger than the in-plane maximum R.
Answer: n = 5.234
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. Yield criteria: von Mises predicts yield when σvM = √(σ₁² − σ₁σ₂ + σ₂²) reaches σY; Tresca when the absolute maximum shear stress reaches σY/2.
n > 1 means the point does not yield; Tresca is slightly more conservative than von Mises.
Answer: δP = 3.66 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
Answer: RB = 5.625 kN
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition). For a statically indeterminate beam, remove a redundant support and require the deflection there to be zero (compatibility).
Without the prop the beam is a cantilever. Its free end would deflect under the load.
The prop force RB alone lifts the free end by RBL³/(3EI). The prop holds B at zero deflection, so the two must cancel. EI cancels out.
Answer: Pcr = 16.06 kN
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A rectangle buckles about its weak axis, using the smaller dimension cubed.
Answer: σcr = 12.34 MPa
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A round section has the same I about every axis.
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