Mechanics of Materials: cram pack

Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.

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1Formulas and methods

Axial stress & strain

Normal stress
σ = F/A
Strain
ε = ΔL/L
Hooke’s law
σ = E·ε
Elongation
ΔL = FL/(EA)
Thermal strain
εT = α·ΔT

Torsion of shafts

Shear stress
τ = T·r/J
Solid shaft
J = πd⁴/32
Hollow shaft
J = π(D⁴ − d⁴)/32
Angle of twist
φ = TL/(GJ)
Power
P = T·ω = 2πnT/60

Method

  1. Find the polar moment of area: J = πd⁴/32 for a solid shaft.
  2. Shear stress at the surface: τ = T·r/J, with r the outer radius.
  3. Angle of twist: φ = TL/(GJ) in radians.
  4. If power is given, find the torque first with P = T·ω, ω = 2πn/60.

Shear force & bending moment

Shear and moment
V = ΣF on one side, M = ΣF·d on one side
Bending stress
σ = M·y/I
Rectangle
I = bh³/12
Section modulus
W = I/ymax
Simply supported, uniform load
Mmax = wL²/8

Method

  1. Find the support reactions from equilibrium of the whole beam.
  2. Cut the beam at the section you need and keep one side.
  3. Shear force: sum of the vertical forces on that side. Bending moment: sum of their moments about the cut.
  4. For the maximum moment, find where the shear force is zero.

Centroid & second moment of area

Centroid
ȳ = ΣAiyi/ΣAi
Rectangle
I = bh³/12
Parallel-axis theorem
I = Ic + A·d²
Composite section
I = Σ(Ic,i + Aidi²)

Mohr’s circle & stress transformation

Centre
C = (σx + σy)/2
Radius
R = √(((σx − σy)/2)² + τxy²)
Principal stresses
σ1,2 = C ± R
Principal direction
tan 2θp = 2τxy/(σx − σy)
Inclined plane
σθ = C + (σx − σy)/2·cos 2θ + τxy·sin 2θ

Method

  1. Calculate the centre of Mohr’s circle: C = (σx + σy)/2.
  2. Calculate the radius: R = √(((σx − σy)/2)² + τxy²).
  3. The principal stresses are C ± R and the largest in-plane shear stress is R.
  4. Angles on the circle are double the angles on the element: tan 2θp = 2τxy/(σx − σy).

Beam deflection

Point load at midspan
δ = PL³/(48EI)
Uniform load, simply supported
δ = 5wL⁴/(384EI)
Cantilever, end load
δ = PL³/(3EI)
Cantilever, uniform load
δ = wL⁴/(8EI)
Superposition
δ = δ1 + δ2

Column buckling

Euler load
Pcr = π²EI/(KL)²
Effective length factor
K = 1 pinned–pinned, 0.5 fixed–fixed, 0.7 fixed–pinned, 2 fixed–free
Critical stress
σcr = Pcr/A
Slenderness
λ = KL/r, r = √(I/A)

2Practice problems

1.Axial stress & strainMedium
Ø 12 mmSteel3 mP = 15 kN

Find the axial strain ε in the steel bar, in microstrain (µε = 10⁻⁶).

P = 15 kNd = 12 mmL = 3 mE = 200 GPa
ε = µε
2.Axial stress & strainHard
60 kN12500 mm300 mmØ25Ø30σ2​ = ?

A steel segment (diameter 25 mm, length 500 mm, E = 200 GPa) and a segment made of copper (diameter 30 mm, length 300 mm, E = 120 GPa) are joined end to end and fixed between two rigid walls. An axial load of 60 kN acts at the joint, towards segment 2. Find the magnitude of the stress σ2 in segment 2.

segment 1: steel, Ø25 mm, 500 mm, E = 200 GPasegment 2: copper, Ø30 mm, 300 mm, E = 120 GPaP = 60 kN
σ2 = MPa
3.Torsion of shaftsMedium
do​ = 40, di​ = 24 mmT = 250 N·mL = 1 m

A hollow steel shaft (outer diameter 40 mm, inner diameter 24 mm, length 1 m) is fixed at one end and twisted by a torque of 250 N·m at the other. Find the angle of twist φ in degrees.

T = 250 N·mdo = 40 mmdi = 24 mmL = 1 mG = 80 GPa
φ = °
4.Torsion of shaftsHard
d = 30 mmT0​ = 400 N·mACBa = 1.5 mb = 2 m

A solid aluminium shaft of diameter 30 mm is fixed to rigid walls at both ends A and B. A torque of 400 N·m is applied at C, 1.5 m from A and 2 m from B. Find the angle of rotation φC of section C, in degrees.

d = 30 mmT0 = 400 N·ma = 1.5 mb = 2 mG = 26 GPa
φC = °
5.Shear force & bending momentMedium
15 kN/m60 kNABCDEFG1 m1 m1 m1 m1 m1 m

The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.

60 kN @ 4 m15 kN/m, 0–6 m
  1. 1A (x = 0 m)
  2. 2B (x = 1 m)
  3. 3C (x = 2 m)
  4. 4D (x = 3 m)
  5. 5E (x = 4 m)
  6. 6F (x = 5 m)
  7. 7G (x = 6 m)
6.Shear force & bending momentHard
w = 6 kN/mP = 50 kNAB3 m2 m

The simply supported beam carries a uniformly distributed load w over its whole span and a point load P. Find the maximum bending moment Mmax in the beam.

L = 5 mP = 50 kN at 3 mw = 6 kN/m from 0 to 5 m
Mmax = kN·m
7.Centroid & second moment of areaMedium
120 mm240 mm72 mmØ30xIx​ = ?

A 120 mm × 240 mm plate has a circular hole of diameter 30 mm on its vertical centre line, with its centre 72 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.

b = 120 mmh = 240 mmd = 30 mmhole centre: y = 72 mm
Ix = × 10⁶ mm⁴
8.Centroid & second moment of areaHard
2802024018xM = 25 kN·mdimensions in mm

The T-section is used as a beam with the flange on top and carries a sagging bending moment of 25 kN·m. Find the bending stress σbottom at the bottom edge.

bf = 280 mmtf = 20 mmtw = 18 mmhw = 240 mmM = 25 kN·m
σbottom = MPa
9.Mohr’s circle & stress transformationMedium
σx​ = 90σy​ = 90τxy​ = 60MPa

A point in a thin plate is in plane stress: σₓ = 90 MPa, σᵧ = 90 MPa and τₓᵧ = 60 MPa, with σz = 0. Find the absolute maximum shear stress τabs at the point (considering all planes in three dimensions).

σx = 90 MPaσy = 90 MPaτxy = 60 MPaσz = 0
τabs = MPa
10.Mohr’s circle & stress transformationHard
σx​ = 0σy​ = −10τxy​ = 20MPa

A point in a loaded part has σₓ = 0 MPa, σᵧ = −10 MPa and τₓᵧ = 20 MPa (tension positive). Find the shear stress τθ on a plane whose normal is rotated 20° counter-clockwise from the x-axis (positive in the same sense as τₓᵧ).

σx = 0 MPaσy = −10 MPaτxy = 20 MPaθ = 20°
τθ = MPa
11.Beam deflectionMedium
w = 6 kN/mδL = 4 m

A cantilever carries a uniformly distributed load w over its whole length. Find the deflection δ at the free end.

w = 6 kN/mL = 4 mE = 200 GPa (steel)I = 36 × 10⁶ mm⁴
δ = mm
12.Beam deflectionHard
w = 4 kN/mABδ3.5 m

A simply supported timber beam of rectangular section, 150 mm wide, carries a uniformly distributed load w over its whole span. Its midspan deflection may not exceed span/360. Find the smallest depth hreq of the section.

w = 4 kN/mL = 3.5 mE = 11 GPa (timber)b = 150 mm
hreq = mm
13.Column bucklingMedium
PL = 3 md = 25 mmcross-section

A column of length L made of aluminium is fixed at the base and pinned at the top. Using Euler’s formula, find its critical buckling load Pcr.

L = 3 mE = 70 GPa (aluminium)d = 25 mm
Pcr = kN
14.Column bucklingHard
PL = 2 md = 25 mmcross-section

A column of length L made of steel is fixed at both ends. Find its slenderness and the critical buckling stress σcr from Euler’s formula.

L = 2 mE = 200 GPa (steel)d = 25 mm
σcr = MPa

3Solutions

1.Axial stress & strain

Answer: ε = 663.1 µε

Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).

Stress

A = π·12²/4 = 113.1 mm²
σ = P/A = 15·1000/113.1 = 132.6 MPa

Strain (Hooke’s law)

E for steel = 200 GPa = 200000 MPa.

ε = σ/E = 132.6/200000 = 0.0006631 = 663.1 µε

Answer

ε = 663.1 µε
2.Axial stress & strain

Answer: σ2 = 50.09 MPa

Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.

Stiffnesses

k₁ = 200000·490.9/500 = 196350 N/mm
k₂ = 120000·706.9/300 = 282743 N/mm

Share of segment 2

F2 = 60000·282743/479093 = 35410 N

Stress

σ2 = 35410/706.9 = 50.09 MPa (compression)

Answer

σ2 = 50.09 MPa
3.Torsion of shafts

Answer: φ = 0.8185 °

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Polar second moment of area

J = π(40⁴ − 24⁴)/32 = 218755 mm⁴

Angle of twist

T = 250 N·m = 250000 N·mm
L = 1 m = 1000 mm
G = 80 GPa = 80000 MPa
φ = TL/(GJ) = 250000·1000/(80000·218755) = 0.01429 rad
φ = 0.01429·180/π = 0.8185°

Answer

φ = 0.8185°
4.Torsion of shafts

Answer: φC = 9.501 °

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω. When both ends are fixed, statics alone gives only TA + TB = T₀; the second equation is compatibility (equal twist of both parts at the loaded section).

Equilibrium and compatibility

TA + TB = 400
TA·a = TB·b
TA = 400·2/3.5 = 228.6 N·m
TB = 400·1.5/3.5 = 171.4 N·m

Rotation of C

Use segment AC: it is fixed at A and carries TA.

J = π·30⁴/32 = 79522 mm⁴
G = 26 GPa = 26000 MPa
φC = TA·a/(GJ) = 228571·1500/(26000·79522) = 0.1658 rad = 9.501°

Answer

φC = 9.501°
5.Shear force & bending moment

Answer: E (x = 4 m)

Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.

Support reactions

Take moments about one support, then use the vertical force balance.

R1 = 65 kN, R2 = 85 kN

Bending moment at every mark

Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.

MA = 0, MB = 57.5, MC = 100, MD = 127.5, ME = 140 kN·m, MF = 77.5, MG = 0

Answer

Mark E: ME = 140 kN·m
6.Shear force & bending moment

Answer: Mmax = 78 kN·m

Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut. Maximum moment: since dM/dx = V, the bending moment has its peak where the shear force passes through zero, either at a point load or inside a distributed load.

Support reactions

Equilibrium of the whole beam.

UDL resultant: W = w·ℓ = 6·5 = 30 kN, acting at x̄ = 2.5 m
ΣMA = 0: RB·5 = 50·3 + 6·5·2.5
RB = 225/5 = 45 kN
ΣFy = 0: RA = 80 − 45 = 35 kN

Where is V = 0?

V(3⁻) = RA − w·3 = 17 kN
V(3⁺) = 17 − 50 = −33 kN
The shear changes sign at the load, so the maximum is under the load.

Maximum moment

Mmax = RA·3 − w·3²/2 = 35·3 − 6·3²/2 = 78 kN·m

Answer

Mmax = 78 kN·m

It occurs at x = 3 m from A.

7.Centroid & second moment of area

Answer: Ix = 136.5 × 10⁶ mm⁴

Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.

Centroid

ȳ = (28800·120 − 706.9·72)/(28800 − 706.9) = 121.2 mm

Full plate about ȳ

120·240³/12 + 28800·−1.208² = 138.3 × 10⁶ mm⁴

Hole about ȳ

π·30⁴/64 + 706.9·−49.21² = 1.751 × 10⁶ mm⁴

Subtract

Ix = 136.5 × 10⁶ mm⁴

Answer

Ix = 136.5 × 10⁶ mm⁴
8.Centroid & second moment of area

Answer: σbottom = 77.81 MPa

Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.

Split into two rectangles

Measure every y from the bottom edge.

flange: Af = 280·20 = 5600 mm², yf = 240 + 20/2 = 250 mm
web: Aw = 18·240 = 4320 mm², yw = 240/2 = 120 mm

Centroid

ȳ = (Afyf + Awyw)/(Af + Aw) = (5600·250 + 4320·120)/9920 = 193.4 mm

Parallel-axis theorem

flange: 280·20³/12 + 5600·(250 − 193.4)² = 1.813 × 10⁷ mm⁴
web: 18·240³/12 + 4320·(120 − 193.4)² = 4.4 × 10⁷ mm⁴
Ix = 1.813 × 10⁷ + 4.4 × 10⁷ = 6.214 × 10⁷ mm⁴

Bending stress

The bottom edge is ȳ from the axis.

y = 193.4 mm
σ = M·y/I = 2.5 × 10⁷·193.4/6.214 × 10⁷ = 77.81 MPa

Answer

σbottom = 77.81 MPa
9.Mohr’s circle & stress transformation

Answer: τabs = 75 MPa

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. In three dimensions the absolute maximum shear stress is (σmax − σmin)/2 over all three principal stresses; in plane stress the third one is zero.

στxyCσ1​σ2​

In-plane principal stresses

C = 90 MPa, R = √(0² + 60²) = 60 MPa
σ1 = 150 MPa, σ2 = 30 MPa, σz = 0

Largest of the three circles

τ = max(|σ1 − σ2|, |σ1|, |σ2|)/2 = max(120, 150, 30)/2 = 75 MPa

Answer

τabs = 75 MPa

Here the out-of-plane circle governs: the absolute maximum is larger than the in-plane maximum R.

10.Mohr’s circle & stress transformation

Answer: τθ = 12.11 MPa

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.

Transformation equation

τθ = −5·0.6428 + 20·0.766 = 12.11 MPa

Answer

τθ = 12.11 MPa
11.Beam deflection

Answer: δ = 26.67 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

w = 6 N/mm, L = 4000 mm
EI = 7.2 × 10¹² N·mm²

Deflection

δ = wL⁴/(8EI) = 6·4000⁴/(8·7.2 × 10¹²) = 26.67 mm

Answer

δ = 26.67 mm
12.Beam deflection

Answer: hreq = 180.1 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

w = 4 N/mm, L = 3500 mm, E = 11000 N/mm²

Deflection limit

δallow = L/360 = 3500/360 = 9.722 mm

Required second moment of area

Ireq = 5wL⁴/(384·E·δallow) = 5·4·3500⁴/(384·11000·9.722) = 7.308 × 10⁷ mm⁴

Required depth

bh³/12 = Ireq → h = (12·7.308 × 10⁷/150)1/3 = 180.1 mm

Answer

hreq = 180.1 mm

In practice, choose the next standard depth above this value.

13.Column buckling

Answer: Pcr = 3.004 kN

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·25⁴/64 = 19175 mm⁴

Effective length

KL = 0.7·3000 = 2100 mm

Critical load

Pcr = π²EI/(KL)² = π²·70000·19175/2100² = 3004 N = 3.004 kN

Answer

Pcr = 3.004 kN
14.Column buckling

Answer: σcr = 77.11 MPa

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·25⁴/64 = 19175 mm⁴

Radius of gyration and slenderness

A = 490.9 mm²
r = √(I/A) = √(19175/490.9) = 6.25 mm
KL = 0.5·2000 = 1000 mm
KL/r = 1000/6.25 = 160

Critical stress

σcr = π²E/(KL/r)² = π²·200000/160² = 77.11 MPa

Answer

σcr = 77.11 MPa

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