Axial stress & strain
- Normal stress
- σ = F/A
- Strain
- ε = ΔL/L
- Hooke’s law
- σ = E·ε
- Elongation
- ΔL = FL/(EA)
- Thermal strain
- εT = α·ΔT
Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.
Find the axial strain ε in the steel bar, in microstrain (µε = 10⁻⁶).
A steel segment (diameter 25 mm, length 500 mm, E = 200 GPa) and a segment made of copper (diameter 30 mm, length 300 mm, E = 120 GPa) are joined end to end and fixed between two rigid walls. An axial load of 60 kN acts at the joint, towards segment 2. Find the magnitude of the stress σ2 in segment 2.
A hollow steel shaft (outer diameter 40 mm, inner diameter 24 mm, length 1 m) is fixed at one end and twisted by a torque of 250 N·m at the other. Find the angle of twist φ in degrees.
A solid aluminium shaft of diameter 30 mm is fixed to rigid walls at both ends A and B. A torque of 400 N·m is applied at C, 1.5 m from A and 2 m from B. Find the angle of rotation φC of section C, in degrees.
The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.
The simply supported beam carries a uniformly distributed load w over its whole span and a point load P. Find the maximum bending moment Mmax in the beam.
A 120 mm × 240 mm plate has a circular hole of diameter 30 mm on its vertical centre line, with its centre 72 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.
The T-section is used as a beam with the flange on top and carries a sagging bending moment of 25 kN·m. Find the bending stress σbottom at the bottom edge.
A point in a thin plate is in plane stress: σₓ = 90 MPa, σᵧ = 90 MPa and τₓᵧ = 60 MPa, with σz = 0. Find the absolute maximum shear stress τabs at the point (considering all planes in three dimensions).
A point in a loaded part has σₓ = 0 MPa, σᵧ = −10 MPa and τₓᵧ = 20 MPa (tension positive). Find the shear stress τθ on a plane whose normal is rotated 20° counter-clockwise from the x-axis (positive in the same sense as τₓᵧ).
A cantilever carries a uniformly distributed load w over its whole length. Find the deflection δ at the free end.
A simply supported timber beam of rectangular section, 150 mm wide, carries a uniformly distributed load w over its whole span. Its midspan deflection may not exceed span/360. Find the smallest depth hreq of the section.
A column of length L made of aluminium is fixed at the base and pinned at the top. Using Euler’s formula, find its critical buckling load Pcr.
A column of length L made of steel is fixed at both ends. Find its slenderness and the critical buckling stress σcr from Euler’s formula.
Answer: ε = 663.1 µε
Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).
E for steel = 200 GPa = 200000 MPa.
Answer: σ2 = 50.09 MPa
Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.
Answer: φ = 0.8185 °
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
Answer: φC = 9.501 °
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω. When both ends are fixed, statics alone gives only TA + TB = T₀; the second equation is compatibility (equal twist of both parts at the loaded section).
Use segment AC: it is fixed at A and carries TA.
Answer: E (x = 4 m)
Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.
Take moments about one support, then use the vertical force balance.
Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.
Answer: Mmax = 78 kN·m
Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut. Maximum moment: since dM/dx = V, the bending moment has its peak where the shear force passes through zero, either at a point load or inside a distributed load.
Equilibrium of the whole beam.
It occurs at x = 3 m from A.
Answer: Ix = 136.5 × 10⁶ mm⁴
Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.
Answer: σbottom = 77.81 MPa
Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.
Measure every y from the bottom edge.
The bottom edge is ȳ from the axis.
Answer: τabs = 75 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. In three dimensions the absolute maximum shear stress is (σmax − σmin)/2 over all three principal stresses; in plane stress the third one is zero.
Here the out-of-plane circle governs: the absolute maximum is larger than the in-plane maximum R.
Answer: τθ = 12.11 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
Answer: δ = 26.67 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
Answer: hreq = 180.1 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
In practice, choose the next standard depth above this value.
Answer: Pcr = 3.004 kN
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A round section has the same I about every axis.
Answer: σcr = 77.11 MPa
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A round section has the same I about every axis.
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